LED lamp panel punching equipment

Abstract

The utility model discloses an LED lamp panel punching device, and belongs to the technical field of lamp panel machining. A machine table; the machine shell is fixedly connected to the top end of the machine table; the clip type feeding machine is fixedly connected to one side end of the machine table and corresponds to the machine shell. The feeding mechanism is arranged at the top end of the machine table and located in the machine shell so as to achieve product taking. The moving mechanism is arranged at the top end of the machine table, corresponds to the feeding mechanism and is used for conveying the products; the punching mechanism is arranged at the top end of the machine table, corresponds to the moving mechanism and is used for punching the product; the material taking mechanism is arranged at the top end of the machine table and corresponds to the moving mechanism so as to achieve material taking after product punching. According to the utility model, the material taking mechanism respectively sucks formed LED lamp panel and frame waste materials in an up-and-down staggered manner during material taking, the waste materials are taken out while a large number of formed products are taken out, compared with manual material taking one by one, the material taking mechanism is more convenient, and the working efficiency can be further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of lamp board processing, and more specifically, to a punching device for LED lamp boards. Background Art

[0002] LED light boards are generally aluminum substrates, which are copper-clad boards that use aluminum as a substrate. They have good heat dissipation effects. In the application of LED lights, because the LED generates a lot of heat, if the heat is not dissipated in time, the brightness will easily decay and even burn out the chip. Aluminum is a metal with excellent thermal conductivity. LED lamp beads can quickly dissipate heat when installed on an aluminum substrate.

[0003] At present, when LED light panels are processed, they need to be punched into the required shape according to actual needs. Therefore, punching equipment is a common equipment in LED light panel processing. However, most of the existing punching equipment generally requires manual loading and unloading. Since each punching will produce a large number of panels, manual loading and unloading is inconvenient to take out the products. For this reason, the utility model proposes an LED light panel punching equipment. Utility Model Content

[0004] 1. Technical problems to be solved

[0005] In response to the problems existing in the prior art, the purpose of this utility model is to provide an LED light board punching device, aiming to solve the problem that the punching equipment in the prior art generally requires manual loading and unloading. Since each punching will produce a large number of panels, manual loading and unloading is inconvenient to take out the products.

[0006] 2. Technical solution

[0007] In order to solve the above problems, the present invention adopts the following technical solutions:

[0008] An LED light panel punching device, comprising:

[0009] Machine;

[0010] A housing, fixedly connected to the top of the machine;

[0011] A clip-type loader, fixedly connected to one side of the machine platform and corresponding to the machine housing;

[0012] A loading mechanism is provided at the top of the machine platform and is located inside the machine housing to enable product removal;

[0013] A moving mechanism is provided at the top of the machine platform and corresponds to the loading mechanism to realize product transportation;

[0014] A punching mechanism is provided at the top of the machine platform and corresponds to the moving mechanism to achieve punching of the product;

[0015] A material taking mechanism is provided at the top of the machine platform and corresponds to the moving mechanism to realize material taking after the product is punched;

[0016] A robotic arm is fixedly connected to the top of the machine platform and corresponds to the material taking mechanism.

[0017] As a preferred solution of the present invention, the loading mechanism includes two variable-distance conveying devices, a loading and handling module and two lifting suction cup modules. The two variable-distance conveying devices and the loading and handling modules are fixedly connected to the top of the machine, and the two variable-distance conveying devices correspond to the clip-type loaders. The two lifting suction cup modules are both arranged on the loading and handling module, and the two lifting suction cup modules correspond to the two variable-distance conveying devices respectively.

[0018] As a preferred solution of the present invention, the moving mechanism includes two material moving modules, two slides, two spring assemblies and two lower mold carriers. The two material moving modules are fixedly connected to the top of the machine platform, the two slides are respectively arranged on the two material moving modules, the two spring assemblies are respectively fixedly connected to the top of the two slides, the two lower mold carriers are respectively fixedly connected to the top of the two spring assemblies, and the two lower mold carriers correspond to the two lifting suction cup modules respectively.

[0019] As a preferred solution of the present invention, the punching mechanism includes a die frame, two support assemblies, two hydraulic cylinders and two upper molds, the die frame is fixedly connected to the top of the machine, the two support assemblies are fixedly connected to the bottom wall of the die frame, and the two material transfer modules respectively pass through the two support assemblies, the two lower mold carriers are respectively matched with the two support assemblies, the two hydraulic cylinders are fixedly connected to the top of the die frame, the two upper molds are respectively fixedly connected to the output ends of the two hydraulic cylinders, and the two upper molds are located in the die frame and respectively matched with the two lower mold carriers.

[0020] As a preferred solution of the present invention, the material picking mechanism includes a material picking and handling module, two slides, two lifting cylinders, two lifting plates, two waste suction cup modules, two pushing cylinders, two vacuum suction modules, two feeding modules and two feeding carriers. The material picking and handling module is fixedly connected to the top of the machine platform, and the two slides are both arranged on the material picking and handling module. The two lifting cylinders are respectively fixedly connected to the two slides, and the two lifting plates are respectively fixedly connected to the output ends of the two lifting cylinders, and the two lifting plates slide through the two slides respectively. The waste suction cup modules are fixedly connected to the bottom ends of the two lifting plates, and the two waste suction cup modules correspond to the two lower mold carriers respectively. The two pushing cylinders are fixedly connected to the two slides respectively. The two vacuum suction modules are fixedly connected to the output ends of the two pushing cylinders respectively, and the two vacuum suction modules are located on the inner sides of the two waste suction cup modules and correspond to the two lower mold carriers respectively. The two feeding modules are fixedly connected to the top of the machine. The two feeding carriers are respectively arranged on the two feeding modules, and the two feeding carriers correspond to the two vacuum suction modules respectively.

[0021] As a preferred solution of the present invention, a discharge port is provided at the bottom end of the die frame, a discharge bin is fixedly connected to one side end of the machine, and the discharge bin is communicated with the discharge port.

[0022] As a preferred solution of the present invention, waste bins are fixedly connected to both symmetrical ends of the housing, and the two waste bins correspond to the two waste suction cup modules respectively.

[0023] 3. Beneficial effects

[0024] Compared with the prior art, the advantages of the present invention are:

[0025] (1) In this solution, a clip-type loader loads the product, and a loading mechanism takes the product. After taking the product, the loading mechanism places the product on a moving mechanism for transportation. When the moving mechanism is transporting the product, the punching mechanism punches the product to form the LED light board. The formed LED light board is taken out by the taking mechanism and finally moved to the next process by a robotic arm. The LED light board punching equipment adopts automated processing, and loading, transportation, punching and taking do not require human participation, which can effectively improve work efficiency and reduce labor costs.

[0026] (2) In this solution, the material-retrieving mechanism picks up the formed LED light panels and frame waste in an upper and lower staggered manner, and removes the waste while taking out a large number of formed products. This is more convenient than manually taking out materials one by one, and can further improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1This is the main view of the utility model;

[0028] Figure 2 It is a three-dimensional diagram of the utility model;

[0029] Figure 3 It is a three-dimensional diagram of some mechanisms in the utility model;

[0030] Figure 4 This is a structural diagram of the interior of the casing in the present utility model;

[0031] Figure 5 This is a structural diagram of the feeding mechanism in the utility model;

[0032] Figure 6 This is a structural diagram of the mobile mechanism in the utility model;

[0033] Figure 7 This is a structural diagram of the punching mechanism in the present utility model;

[0034] Figure 8 It is a structural diagram of the material taking mechanism in this utility model.

[0035] Description of the numbers in the figure:

[0036] 1. Machine platform; 2. Machine housing; 3. Clip-type loader; 4. Loading mechanism; 41. Variable-pitch transmission device; 42. Loading and handling module; 43. Lifting suction cup module; 5. Moving mechanism; 51. Material transfer module; 52. Slide; 53. Spring assembly; 54. Lower die carrier; 6. Punching mechanism; 61. Die frame; 62. Support assembly; 63. Hydraulic cylinder; 64. Upper die; 7. Retrieving mechanism; 71. Retrieving and handling module; 72. Slide plate; 73. Lifting cylinder; 74. Lifting plate; 75. Waste suction cup module; 76. Pushing cylinder; 77. Vacuum suction module; 78. Feeding module; 79. Feeding carrier; 8. Robotic arm; 9. Discharge port; 10. Discharge bin; 11. Waste bin. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts are within the scope of protection of the present invention.

[0038] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0039] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0040] Example:

[0041] See also Figure 1-8 , an LED light board punching device, comprising;

[0042] Machine 1;

[0043] The housing 2 is fixedly connected to the top of the machine 1;

[0044] The clip-type loader 3 is fixedly connected to one side of the machine platform 1 and corresponds to the housing 2;

[0045] The loading mechanism 4 is provided at the top of the machine 1 and is located inside the housing 2 to realize the retrieval of the product;

[0046] The moving mechanism 5 is arranged at the top of the machine 1 and corresponds to the loading mechanism 4 to realize the transportation of products;

[0047] The punching mechanism 6 is arranged at the top of the machine 1 and corresponds to the moving mechanism 5 to realize the punching of the product;

[0048] The material taking mechanism 7 is arranged at the top of the machine 1 and corresponds to the moving mechanism 5 to realize the material taking after the product is punched;

[0049] The robotic arm 8 is fixedly connected to the top of the machine platform 1 and corresponds to the material taking mechanism 7 .

[0050] In this embodiment, the product is loaded through a clip-type loader 3, the loading mechanism 4 receives the product, and then the product is placed on the mobile mechanism 5, the mobile mechanism 5 transports the product, and the product passes through the punching mechanism 6 during transportation. The punching mechanism 6 cooperates with the mobile mechanism 5 to punch the product to form the LED light board. The formed LED light board is further transported by the mobile mechanism 5 to the corresponding material picking mechanism 7. The material picking mechanism 7 sends out the frame waste generated by the punching of the product and the formed LED light board respectively. The LED light board is placed in the next process through the robotic arm 8 to complete the entire punching process.

[0051] Specifically, the loading mechanism 4 includes two variable-distance conveying devices 41, a loading and handling module 42 and two lifting suction cup modules 43. The two variable-distance conveying devices 41 and the loading and handling module 42 are fixedly connected to the top of the machine 1, and the two variable-distance conveying devices 41 correspond to the clip-type loaders 3. The two lifting suction cup modules 43 are both arranged on the loading and handling module 42, and the two lifting suction cup modules 43 correspond to the two variable-distance conveying devices 41 respectively.

[0052] In this embodiment, the clip-type loader 3 pushes the product onto two variable-distance conveying devices 41. The two variable-distance conveying devices 41 convey the product so that the product's material picking position corresponds to the two lifting suction cup modules 43. The loading and handling module 42 controls the movement of the two lifting suction cup modules 43. The two lifting suction cup modules 43 grab the product and place the product on the moving mechanism 5 for transportation.

[0053] Specifically, the moving mechanism 5 includes two material moving modules 51, two slides 52, two spring assemblies 53 and two lower mold carriers 54. The two material moving modules 51 are fixedly connected to the top of the machine 1, the two slides 52 are respectively arranged on the two material moving modules 51, the two spring assemblies 53 are respectively fixedly connected to the top of the two slides 52, the two lower mold carriers 54 are respectively fixedly connected to the top of the two spring assemblies 53, and the two lower mold carriers 54 correspond to the two lifting suction cup modules 43 respectively.

[0054] In this embodiment, two lifting suction cup modules 43 place the product on two lower mold carriers 54, and two material transfer modules 51 respectively control the sliding of two slides 52. The two slides 52 respectively drive the two lower mold carriers 54 to move through two spring assemblies 53. When the two lower mold carriers 54 move, they pass through the punching mechanism 6, and the punching mechanism 6 punches and forms the products on the two lower mold carriers 54.

[0055] Specifically, the punching mechanism 6 includes a die frame 61, two support assemblies 62, two hydraulic cylinders 63 and two upper molds 64. The die frame 61 is fixedly connected to the top of the machine platform 1. The two support assemblies 62 are fixedly connected to the bottom wall of the die frame 61, and the two material transfer modules 51 respectively pass through the two support assemblies 62. The two lower mold carriers 54 are respectively matched with the two support assemblies 62. The two hydraulic cylinders 63 are fixedly connected to the top of the die frame 61. The two upper molds 64 are respectively fixedly connected to the output ends of the two hydraulic cylinders 63. The two upper molds 64 are located in the die frame 61 and are respectively matched with the two lower mold carriers 54.

[0056] In this embodiment, the two lower mold carriers 54 pass through the die frame 61 during their movement. Under the elastic action of the two spring components 53, the two lower mold carriers 54 are higher than the two support components 62 and correspond to the two upper molds 64. The two upper molds 64 respectively control the two upper molds 64 to move downward and close the mold with the two lower mold carriers 54. After being pressurized, the two lower mold carriers 54 are supported by the two support components 62, thereby closing the mold and punching the product to form the LED light board.

[0057] Specifically, the material picking mechanism 7 includes a material picking and transporting module 71, two slides 72, two lifting cylinders 73, two lifting plates 74, two waste suction cup modules 75, two pushing cylinders 76, two vacuum suction modules 77, two feeding modules 78 and two feeding carriers 79. The material picking and transporting module 71 is fixedly connected to the top of the machine 1, and the two slides 72 are both arranged on the material picking and transporting module 71. The two lifting cylinders 73 are respectively fixedly connected to the two slides 72, and the two lifting plates 74 are respectively fixedly connected to the output ends of the two lifting cylinders 73, and the two lifting plates 74 slide through the two slides 72, and the two waste suction cup modules Group 75 is fixedly connected to the bottom end of the two lifting plates 74, and the two waste suction cup modules 75 correspond to the two lower mold carriers 54 respectively. The two pushing cylinders 76 are fixedly connected to the two slides 72 respectively. The two vacuum suction modules 77 are fixedly connected to the output ends of the two pushing cylinders 76 respectively, and the two vacuum suction modules 77 are located on the inner sides of the two waste suction cup modules 75 and correspond to the two lower mold carriers 54 respectively. The two feeding modules 78 are fixedly connected to the top of the machine 1. The two feeding carriers 79 are respectively arranged on the two feeding modules 78, and the two feeding carriers 79 correspond to the two vacuum suction modules 77 respectively.

[0058] In this embodiment, after the LED light board is punched and formed, the two lower mold carriers 54 drive the formed LED light board to move, so that the LED light board corresponds to the two vacuum suction modules 77, and the two pushing cylinders 76 control the two vacuum suction modules 77 to press down and absorb the LED light board. The two lifting cylinders 73 control the two lifting plates 74 to move down, so that the two waste suction cup modules 75 press down and absorb the frame waste. The frame waste and the LED light board are adsorbed in an alternating manner by the two waste suction cup modules 75 and the two vacuum suction modules 77. Then, the material picking and handling module 71 controls the two lifting cylinders 73 to move, so that the LED light board sucked by the two vacuum suction modules 77 is placed corresponding to the two feeding carriers 79, and the waste is moved to the direction away from the two feeding carriers 79 by the two waste suction cup modules 75 for removal. The two feeding modules 78 respectively control the two feeding carriers 79 to move, so that the LED light board corresponds to the robotic arm 8, and the robotic arm 8 grabs the LED light board to the next process.

[0059] Specifically, a discharge port 9 is provided at the bottom end of the die frame 61 , and a discharge bin 10 is fixedly connected to one side end of the machine platform 1 , and the discharge bin 10 is communicated with the discharge port 9 .

[0060] In this embodiment, a certain amount of waste is generated when the two upper molds 64 and the two lower mold carriers 54 punch and cut products. The waste enters the discharge bin 10 through the discharge port 9 and is finally discharged from one side of the machine 1.

[0061] Specifically, waste bins 11 are fixedly connected to both symmetrical ends of the housing 2, and the two waste bins 11 correspond to the two waste suction cup modules 75 respectively.

[0062] In this embodiment, the frame wastes sucked by the two waste suction cup modules 75 are moved to the positions corresponding to the two waste bins 11 under the control of the material taking and transporting module 71 , and the frame wastes are discharged through the two waste bins 11 .

[0063] Working principle: the clip-type loader 3 pushes the product onto the two variable-pitch conveyor devices 41, and the two variable-pitch conveyor devices 41 transport the product so that the product's material picking position corresponds to the two lifting suction cup modules 43. The loading and handling module 42 controls the movement of the two lifting suction cup modules 43. The two lifting suction cup modules 43 grab the product and place it on the two lower mold carriers 54. The two material transfer modules 51 respectively control the sliding of the two slides 52. The two slides 52 respectively drive the two lower mold carriers 54 to move through the two spring assemblies 53. When the two lower mold carriers 54 move, they pass through the die frame 61. Under the elastic action of the two spring assemblies 53, the two lower mold carriers 54 are higher than the two support assemblies 62 and correspond to the two upper molds 64. The two upper molds 64 respectively control the two upper molds 64 to move downward and close the mold with the two lower mold carriers 54. After the two lower mold carriers 54 are pressurized, they are supported by the two support assemblies 62, thereby closing the mold and punching the product to make the LED light board Forming, the two lower mold carriers 54 drive the formed LED light board to move, so that the LED light board corresponds to the two vacuum suction modules 77, and the two pushing cylinders 76 control the two vacuum suction modules 77 to press down and absorb the LED light board. The two lifting cylinders 73 control the two lifting plates 74 to move down, so that the two waste suction cup modules 75 press down and absorb the frame waste. The frame waste and the LED light board are adsorbed in an up and down staggered manner by the two waste suction cup modules 75 and the two vacuum suction modules 77. Then, the material picking and handling module 71 controls the two lifting cylinders 73 to move, so that the LED light board sucked by the two vacuum suction modules 77 is placed corresponding to the two feeding carriers 79, and the waste is moved to the direction away from the two feeding carriers 79 by the two waste suction cup modules 75 for removal. The two feeding modules 78 respectively control the two feeding carriers 79 to move, so that the LED light board corresponds to the robot arm 8, and the robot arm 8 grabs the LED light board to the next process, completing the entire punching process.

[0064] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and improved ideas of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An LED light panel punching device, characterized by: include; Machine (1); A housing (2) is fixedly connected to the top of the machine (1); A clip-type loader (3) is fixedly connected to one side end of the machine platform (1) and corresponds to the housing (2); A loading mechanism (4) is provided at the top of the machine (1) and is located inside the machine housing (2) to enable product removal; A moving mechanism (5) is arranged at the top of the machine (1) and corresponds to the loading mechanism (4) to realize product transportation; A punching mechanism (6) is arranged at the top of the machine (1) and corresponds to the moving mechanism (5) to achieve punching of the product; A material taking mechanism (7) is arranged at the top of the machine (1) and corresponds to the moving mechanism (5) to realize material taking after the product is punched; A mechanical arm (8) is fixedly connected to the top of the machine platform (1) and corresponds to the material taking mechanism (7).

2. The LED light panel punching device according to claim 1, characterized in that: The feeding mechanism (4) includes two variable-distance transmission devices (41), a feeding and handling module (42) and two lifting suction cup modules (43). The two variable-distance transmission devices (41) and the feeding and handling module (42) are fixedly connected to the top of the machine (1), and the two variable-distance transmission devices (41) correspond to the clip-type feeder (3). The two lifting suction cup modules (43) are both arranged on the feeding and handling module (42), and the two lifting suction cup modules (43) correspond to the two variable-distance transmission devices (41), respectively.

3. The LED light panel punching device according to claim 2, characterized in that: The moving mechanism (5) includes two material transfer modules (51), two slides (52), two spring assemblies (53) and two lower mold carriers (54). The two material transfer modules (51) are fixedly connected to the top of the machine (1). The two slides (52) are respectively arranged on the two material transfer modules (51). The two spring assemblies (53) are respectively fixedly connected to the top of the two slides (52). The two lower mold carriers (54) are respectively fixedly connected to the top of the two spring assemblies (53). The two lower mold carriers (54) correspond to the two lifting suction cup modules (43).

4. The LED light panel punching device according to claim 3, characterized in that: The punching mechanism (6) includes a die frame (61), two support assemblies (62), two hydraulic cylinders (63) and two upper molds (64), wherein the die frame (61) is fixedly connected to the top of the machine (1), the two support assemblies (62) are fixedly connected to the bottom wall of the die frame (61), and the two material transfer modules (51) respectively pass through the two support assemblies (62), the two lower mold carriers (54) respectively match the two support assemblies (62), the two hydraulic cylinders (63) are fixedly connected to the top of the die frame (61), the two upper molds (64) are fixedly connected to the output ends of the two hydraulic cylinders (63), and the two upper molds (64) are located in the die frame (61) and respectively match the two lower mold carriers (54).

5. The LED light panel punching device according to claim 4, characterized in that: The material picking mechanism (7) includes a material picking and transporting module (71), two slides (72), two lifting cylinders (73), two lifting plates (74), two waste suction cup modules (75), two pushing cylinders (76), two vacuum suction modules (77), two feeding modules (78) and two feeding carriers (79), wherein the material picking and transporting module (71) is fixedly connected to the top of the machine (1), the two slides (72) are both arranged on the material picking and transporting module (71), the two lifting cylinders (73) are respectively fixedly connected to the two slides (72), the two lifting plates (74) are respectively fixedly connected to the output ends of the two lifting cylinders (73), and the two lifting plates (74) slide through the two slides (72), the two waste The suction cup modules (75) are respectively fixedly connected to the bottom ends of the two lifting plates (74), and the two waste suction cup modules (75) correspond to the two lower mold carriers (54), the two pushing cylinders (76) are respectively fixedly connected to the two slide plates (72), the two vacuum suction modules (77) are respectively fixedly connected to the output ends of the two pushing cylinders (76), and the two vacuum suction modules (77) are respectively located on the inner sides of the two waste suction cup modules (75) and correspond to the two lower mold carriers (54), the two feeding modules (78) are both fixedly connected to the top of the machine (1), the two feeding carriers (79) are respectively arranged on the two feeding modules (78), and the two feeding carriers (79) correspond to the two vacuum suction modules (77).

6. The LED light panel punching device according to claim 5, characterized in that: A discharge port (9) is provided at the bottom end of the punching die frame (61), and a discharge bin (10) is fixedly connected to one side end of the machine platform (1), and the discharge bin (10) is connected to the discharge port (9).

7. The LED light panel punching device according to claim 6, characterized in that: Waste bins (11) are fixedly connected to both symmetrical ends of the housing (2), and the two waste bins (11) correspond to the two waste suction cup modules (75) respectively.

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