Magnetic component laser cutting device

By designing a laser cutting device for magnetic components that integrates fastening and exhaust gas absorption functions, the problems of low efficiency, unstable quality and exhaust gas dust in the existing technology are solved, and efficient and accurate magnetic components are achieved to meet the needs of large-scale production.

CN223250804UActive Publication Date: 2025-08-22HUIZHOU YUANFAN MAGNETIC MATERIALS TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202422424430.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-22
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

The existing cutting methods of magnetic components are inefficient and unstable in quality, making them difficult to meet the needs of large-scale production, and there are problems of waste of materials and waste gas and dust during processing.

Method used

A laser cutting device for magnetic components with integrated tightening and exhaust gas absorption functions is designed, including a clamping mechanism, a laser cutting head, an air suction port and a transmission mechanism, which can realize multi-station clamping, precise cutting and efficient exhaust gas absorption.

Benefits of technology

It improves processing efficiency and product quality stability, ensures the cleanliness of the working environment and personnel safety, and meets the needs of high-precision and batch cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnetic component laser cutting device, which relates to the technical field of magnetic component laser cutting, and comprises a bottom plate, a conveyor is arranged above the bottom plate, electric telescopic rods are respectively arranged at two ends of the top of the bottom plate, the upper ends of the electric telescopic rods are connected with a cutting pedestal, and chutes are arranged on two sides of the inner side of the pedestal. A sliding groove is formed in the base, a sliding block matched with the sliding groove is arranged above the base, a lead screw is arranged in the sliding groove and penetrates through the interior of the sliding block, a transmission mechanism is arranged on one side of the base, a transverse sliding rod is arranged above the base, the two ends of the transverse sliding rod are connected to the sliding block, a connecting piece is arranged on the side edge of the transverse sliding rod to form a sliding mechanism, and a laser cutting head is connected to one side of the connecting piece. A telescopic air suction opening is formed in the connecting piece on the other side, a plurality of clamping mechanisms are arranged at the bottom of the pedestal, and meanwhile, the laser cutting device for the magnetic components integrates an efficient waste gas suction system, so that the cleanness of the working environment and the safety of personnel are ensured.
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Description

Technical Field

[0001] The utility model relates to the field of magnetic component cutting, in particular to a magnetic component laser cutting device. Background Art

[0002] In the modern electronic manufacturing industry, the application of magnetic components is becoming more and more extensive, and their precision and performance directly affect the stability and efficiency of the entire electronic equipment. In order to meet the high-precision and high-efficiency production needs in the precision processing field of modern manufacturing, laser cutting technology has become an indispensable link with its high precision and high efficiency. Especially in component processing, laser cutting can not only achieve accurate cutting of complex graphics, but also ensure the smoothness and flatness of the processed surface. However, the exhaust gas and dust problems generated during the laser cutting process, as well as the stability of the workpiece during the processing process, have always been important factors restricting its application effect.

[0003] Traditional manual or mechanical cutting methods have problems such as low efficiency, unstable quality, and material waste, which make it difficult to meet the needs of large-scale production. Therefore, it is particularly important to develop a component cutting device that integrates automation, efficiency, and precision. This device is a component laser cutting device that integrates fastening and exhaust gas suction functions. It provides a more comprehensive and reliable solution for the precision processing of components, ensuring processing accuracy and stability, and also protecting the working environment and personnel health. Utility Model Content

[0004] The utility model proposes a magnetic component laser cutting device, which solves the problems of low efficiency, unstable quality, waste of materials and the like in existing cutting methods, and is difficult to meet the needs of large-scale production.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A laser cutting device for magnetic components comprises a base plate, a conveyor is provided above the base plate, and electric telescopic rods are respectively provided at both ends of the top of the base plate, the upper end of the electric telescopic rod is connected to the cutting platform, slide grooves are provided on both sides of the inner side of the platform, and a notch is provided at one end of the slide groove, a slider matching the slide groove is provided above the platform, and the slider enters the slide groove through the notch, a screw rod is provided inside the slide groove, and the screw rod passes through the slider, a transmission mechanism is provided on one side of the platform, a transverse slide rod is provided above the platform, both ends of the transverse slide rod are connected to the slider, and a connecting piece is provided on the side of the transverse slide rod to form a sliding mechanism, a laser cutting head is connected to one side of the connecting piece, and a retractable air suction port is provided on the other side of the connecting piece, and multiple groups of clamping mechanisms are provided at the bottom of the platform.

[0007] Preferably, the bottom plate includes a demagnetizing pad and a supporting top, the bottom of the bottom plate is connected to the supporting top through threads, and a demagnetizing pad is provided above the bottom plate at the lower end of the conveyor.

[0008] Preferably, the transmission mechanism includes a first motor and a bevel gear. A first motor is provided on one side above the pedestal, and a bevel gear is installed at the output end of the first motor. Another bevel gear is provided at one end of the screw rod, and the first motor and the screw rod are meshed and connected through the bevel gear, and a water pump is provided at the other end of the motor.

[0009] Preferably, the sliding mechanism includes a guide groove and a guide wheel. A guide groove is provided at the upper end of the transverse sliding rod, and a guide wheel matching the guide groove is provided inside the connecting member on one side of the transverse sliding rod. A second motor is installed inside the connecting member, and the output end of the second motor is connected to the guide wheel.

[0010] Preferably, the clamping mechanism includes a vertical electric telescopic rod, a transverse electric telescopic rod, a fixed splint, a movable splint, and a bolt. Corresponding vertical electric telescopic rods are provided at both ends below the pedestal, and a transverse electric telescopic rod is provided on the inner side of the vertical electric telescopic rod. A fixed splint is provided on the top of the transverse electric telescopic rod, and a movable splint is provided at the lower end of the fixed splint. Through holes are provided on one side of the fixed splint and the movable splint, and a bolt matching the through hole is provided above the fixed splint. The bolt passes through the through hole to rotatably retract the movable splint to form a clamping mechanism.

[0011] Preferably, multiple groups of clamping rods are provided on the outer sides of the fixed splint and the movable splint, and a clamping mechanism is formed by the cooperation of two groups of transverse electric telescopic rods.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. This device meets the processing needs of components of different specifications and shapes. The fixed and movable clamping plates of the clamping mechanism support multi-station clamping, which not only improves processing efficiency but also ensures that each workpiece can obtain the same fastening effect during batch processing, thereby ensuring the stability of product quality.

[0014] 2. This device is equipped with an air suction port on the other side of the laser cutting head, which integrates a high-efficiency exhaust gas suction system to ensure the cleanliness of the working environment and the safety of personnel.

[0015] 3. A conveyor is set at the bottom to meet the needs of batch cutting and improve production efficiency. At the same time, the guide wheel, slide, transmission mechanism and sliding mechanism enable laser cutting to achieve very high precision and accuracy, and can cut out complex shapes and tiny details, meeting the high precision requirements of magnetic components. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the present utility model.

[0017] Figure 2 This is a structural schematic diagram from another perspective of the present invention.

[0018] Figure 3 It is a schematic diagram of the explosion structure of the utility model.

[0019] Figure 4 For this utility model Figure 2 Enlarged view of point A in the middle.

[0020] Figure 5 This is a schematic diagram of the clamping mechanism of the present utility model.

[0021] Numbers in the figure: 1. Base plate; 2. Conveyor; 3. Electric telescopic rod; 4. Base; 5. Slide; 6. Notch; 7. Slider; 8. Screw; 9. Horizontal slide; 10. Laser cutting head; 11. Suction port; 12. Demagnetizing pad; 13. Support top; 14. First motor; 15. Bevel gear; 16. Water pump; 17. Guide groove; 18. Connector; 19. Guide wheel; 20. Second motor; 21. Vertical electric telescopic rod; 22. Horizontal electric telescopic rod; 23. Fixed splint; 24. Movable splint; 25. Bolt. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Reference Figure 1-Figure 5The utility model provides a technical solution: a magnetic component laser cutting device, comprising a base plate 1, a conveyor 2 is provided above the base plate 1, and electric telescopic rods 3 are respectively provided at both ends of the top of the base plate 1, the upper end of the electric telescopic rod 3 is connected to the cutting platform 4, and slide grooves 5 are provided on both sides of the inner side of the platform 4, and a notch 6 is provided at one end of the slide groove 5, a slider 7 matching the slide groove 5 is provided above the platform 4, and the slider 7 enters the slide groove 5 through the notch 6, a screw rod 8 is provided inside the slide groove 5, and the screw rod 8 passes through the inside of the slider 7, a transmission mechanism is provided on one side of the platform 4, and a transverse slide rod 9 is provided above the platform 4, Both ends of the transverse slide bar 9 are connected to the slider 7, and a connecting piece 18 is provided on the side of the transverse slide bar 9 to form a sliding mechanism. A laser cutting head 10 is connected to the connecting piece 18 on one side, and a retractable air suction port 11 is provided on the connecting piece 18 on the other side. Harmful gases will be generated during the cutting process. An efficient exhaust gas suction system is integrated to ensure the cleanliness of the working environment and the safety of personnel. Multiple groups of clamping mechanisms are provided at the bottom of the base 4. The base plate 1 includes a demagnetization pad 12 and a support top 13. The support top 13 is connected to the bottom of the base plate 1 by a thread, and a demagnetization pad 12 is provided above the base plate 1 at the lower end of the conveyor 2 to avoid errors caused by magnetism of the magnetic components.

[0024] refer to Figure 1 , Figure 3 The transmission mechanism includes a first motor 14 and a bevel gear 15. The first motor 14 is provided on one side above the base 4, and a bevel gear 15 is installed at the output end of the first motor 14. Another bevel gear is provided at one end of the screw rod 8, and the first motor 14 is meshed with the screw rod 8 through the bevel gear 15. A water pump 16 is provided at the other end of the first motor 14 to cool the laser cutting head 10 through a conduit.

[0025] refer to Figure 1-Figure 3 The sliding mechanism includes a guide groove 17 and a guide wheel 19. A guide groove 17 is provided at the upper end of the transverse slide bar 9, and a guide wheel 19 matching the guide groove 17 is provided inside the connecting member 18 on one side of the transverse slide bar 9. A second motor 20 is installed inside the connecting member 18, and the output end of the second motor 20 is connected to the guide wheel 19.

[0026] refer to Figure 1 , Figure 2 , Figure 3 , Figure 5The clamping mechanism includes a vertical electric telescopic rod 21, a horizontal electric telescopic rod 22, a fixed splint 23, a movable splint 24, and a bolt 25. Corresponding vertical electric telescopic rods 21 are provided at both ends below the base 4, and a horizontal electric telescopic rod 22 is provided on the inner side of the vertical electric telescopic rod 21, a fixed splint 23 is provided on the top of the horizontal electric telescopic rod 22, and a movable splint 24 is provided at the lower end of the fixed splint 23, and a through hole is provided on one side of the fixed splint 23 and the movable splint 24, and a bolt 25 matching the through hole is provided above the fixed splint 23. The bolt 25 passes through the through hole and rotates to retract the movable splint 24 to form a clamping mechanism, which avoids errors when cutting smaller magnetic components; multiple groups of card rods are provided on the outside of the fixed splint 23 and the movable splint 24, and the two groups of horizontal electric telescopic rods 22 work together to form a clamping mechanism, so as to achieve precise positioning and firm clamping of the workpiece, which is more accurate and precise.

[0027] This device has a magnetic component laser cutting device. When in use, first place the magnetic component to be cut between two sets of horizontal electric telescopic rods 22, then start the first motor 14 to drive the screw rod 8, and move the horizontal slide bar 9 to the appropriate position, then start the second motor 20 to drive the guide wheel 19 to move in the guide groove 17, and stay in the appropriate position according to the size of the cut to be made. Then the laser cutting head 10 starts cutting, and the pump 16 cools the laser cutting head 10 through the conduit. The air suction port 11 on the rear side of the connecting part 18 sucks away the harmful gases generated during the cutting process, and integrates an efficient exhaust gas suction system to ensure the cleanliness of the working environment and the safety of personnel. Then the cut components are transported through the bottom conveyor 2 to improve the cutting efficiency. Smaller components are placed between the fixed splint 23 and the movable splint 24, and are clamped by rotating the bolt 25 to achieve precise cutting.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A magnetic component laser cutting device, comprising a base plate (1), characterized in that A conveyor (2) is provided above the base plate (1), and electric telescopic rods (3) are provided at both ends of the top of the base plate (1), and the upper end of the electric telescopic rod (3) is connected to the cutting table (4), and a slide groove (5) is provided on both sides of the inner side of the table (4), and a notch (6) is provided at one end of the slide groove (5), and a slider (7) matching the slide groove (5) is provided above the table (4), and the slider (7) enters the slide groove (5) through the notch (6), and the interior of the slide groove (5) is provided with a wire. Rod (8), and the screw rod (8) passes through the inside of the slider (7), a transmission mechanism is provided on one side of the base (4), a transverse slide bar (9) is provided above the base (4), both ends of the transverse slide bar (9) are connected to the slider (7), and a connecting piece (18) is provided on the side of the transverse slide bar (9) to form a sliding mechanism, one side of the connecting piece (18) is connected to a laser cutting head (10), and the other side of the connecting piece (18) is provided with a retractable air suction port (11), and multiple groups of clamping mechanisms are provided at the bottom of the base (4).

2. The magnetic component laser cutting device according to claim 1, characterized in that: The bottom plate (1) comprises a demagnetizing pad (12) and a supporting top (13); the bottom of the bottom plate (1) is connected to the supporting top (13) via a thread, and a demagnetizing pad (12) is provided above the bottom plate (1) at the lower end of the conveyor (2).

3. The magnetic component laser cutting device according to claim 1, characterized in that: The transmission mechanism comprises a first motor (14) and a bevel gear (15); the first motor (14) is provided on one side above the pedestal (4); the output end of the first motor (14) is installed with the bevel gear (15); one end of the screw rod (8) is provided with another bevel gear; the first motor (14) and the screw rod (8) are meshed and connected via the bevel gear (15); and the other end of the first motor (14) is provided with a water pump (16).

4. The magnetic component laser cutting device according to claim 1, characterized in that: The sliding mechanism includes a guide groove (17) and a guide wheel (19). The upper end of the transverse slide bar (9) is provided with a guide groove (17), and a guide wheel (19) matching the guide groove (17) is provided inside a connecting member (18) on one side of the transverse slide bar (9). A second motor (20) is installed inside the connecting member (18), and an output end of the second motor (20) is connected to the guide wheel (19).

5. The magnetic component laser cutting device according to claim 1, characterized in that: The clamping mechanism comprises a vertical electric telescopic rod (21), a horizontal electric telescopic rod (22), a fixed splint (23), a movable splint (24), and a bolt (25). The two ends below the pedestal (4) are provided with corresponding vertical electric telescopic rods (21), and the inner side of the vertical electric telescopic rod (21) is provided with a horizontal electric telescopic rod (22). The top of the horizontal electric telescopic rod (22) is provided with a fixed splint (23), and the lower end of the fixed splint (23) is provided with a movable splint (24). Through holes are provided on one side of the fixed splint (23) and the movable splint (24), and a bolt (25) matching the through hole is provided above the fixed splint (23). The bolt (25) passes through the through hole to rotatably contract the movable splint (24) to form a clamping mechanism.

6. The magnetic component laser cutting device according to claim 5, characterized in that: Multiple groups of clamping rods are arranged outside the fixed clamping plate (23) and the movable clamping plate (24), and a clamping mechanism is formed by the joint action of two groups of transverse electric telescopic rods (22).