Liftable roller carrier
Through the combination of the lifting mechanism, adjustment brake mechanism and power mechanism of the lifting roller frame, the problem of accidental contact and rotation of the cylinder during welding is solved, the height adjustment and rotation control of the cylinder are realized, and the convenience and efficiency of welding are improved.
Patent Information
- Application Number
- CN202422180444.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-05
AI Technical Summary
During the welding process of existing lift roller frames, the cylinder may easily rotate when the staff accidentally touches the cylinder, affecting the operational convenience and welding efficiency.
A liftable roller frame is designed, including a lifting mechanism, an adjusting brake mechanism and a power mechanism. Through the motor driving combination of the lead screw, threaded rod and roller, the height adjustment, rotation control and braking of the cylinder is realized to avoid the rotation of the cylinder caused by accidental contact.
It improves the convenience and efficiency of welding, and reduces the operation difficulty and time consumption of staff.
Smart Images

Figure CN223250946U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of liftable roller mechanisms, in particular to a liftable roller frame. Background Art
[0002] The existing lifting roller frame usually includes a bottom plate arranged on the bottom surface, a lifting mechanism is arranged on the top of the bottom plate, a top plate is arranged on the top of the lifting mechanism, and a roller frame is arranged on the top of the top plate. When in use, the cylinder to be welded is placed on the roller frame, so that the cylinder can be supported and rolled to facilitate welding of the cylinder. In actual use, when the staff welds the cylinder, since there are rollers on the roller frame, when the staff accidentally touches the cylinder during welding, the rollers can easily drive the cylinder to rotate, so that the staff have to stop in the welding state and wait until the size of the cylinder is readjusted before continuing to weld the cylinder. This will affect the convenience of operation and lead to relatively low welding efficiency, which cannot fully meet people's use needs.
[0003] For example, the utility model with announcement number CN221019386U discloses a lifting and adjustable welding roller frame. In the technical solution of this patent, the staff places the cylindrical material to be processed on the support frame, and then the staff adjusts the height adjustment mechanism according to the welding height to weld the cylinder. However, during the welding process, when the staff accidentally touches the cylinder, the cylinder will rotate under the action of the roller, interrupting the staff's welding of the cylinder. The staff needs to adjust the cylinder again before welding the cylinder, which is time-consuming and labor-intensive, and the welding efficiency is low. Therefore, a lifting and lowering roller frame is proposed. Utility Model Content
[0004] In view of this, the utility model addresses the deficiencies of the existing technology and provides a liftable roller frame, which can not only adjust the height of the material to be welded by the lifting roller frame, but also adjust and brake the rotation of the cylinder to be welded by the rubber roller, so as to avoid the worker accidentally touching the cylinder. The cylinder rotates freely under the action of the roller, saving time and effort, and improving welding efficiency to meet people's usage needs.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a liftable roller frame, including a bottom plate, a lifting mechanism is provided on the top of the bottom plate, a top plate is provided on the top of the lifting mechanism, an adjusting brake mechanism is provided in the middle of the top plate, the adjusting brake mechanism includes a slide groove arranged in the middle of the top plate with an upward opening, a slider is provided inside the slide groove, a receiving plate is provided on the top of the slider, a screw passing through the slider is provided inside the slide groove, a first rotating motor connected to the screw is provided on the right side of the top plate, the first rotating motor and the screw are connected by a coupling, a U-shaped plate is provided on the top left side of the receiving plate, a roller is provided for rotation inside the U-shaped plate, a rubber sleeve is provided on the roller, a rotating shaft passing through the roller is provided on the U-shaped plate, and a power mechanism is provided on the front side of the rotating shaft.
[0006] As a further improvement of the present invention, the power mechanism includes a V-pulley 1 arranged on the front side of the rotating shaft, a placement plate is provided on the top right side of the receiving plate, a second rotating motor is provided on the top of the placement plate, a V-pulley 2 is provided on the end of the output shaft of the second rotating motor, a V-belt is provided between the V-pulley 1 and the V-pulley 2, and a movable roller mechanism is provided on the top of the top plate.
[0007] As a further improvement of the present invention, the lifting mechanism includes fixed blocks arranged on the front and rear sides of the top of the base plate, and the middle of the two fixed blocks are respectively provided with slides with openings facing upwards, and two sliding bodies are respectively provided inside the two slides, and the tops of the four sliding bodies are respectively provided with U-shaped frames. The middles of the four U-shaped frames are respectively hinged with connecting rods, and the tops of the two front connecting rods and the tops of the two rear connecting rods are respectively hinged with U-shaped frames. The U-shaped frame 2 is connected to the top plate, and the inside of the two slides is respectively provided with bidirectional threaded rods passing through the sliding bodies, and the right sides of the two fixed blocks are respectively provided with third rotating motors connected to the bidirectional threaded rods, and the third rotating motor and the bidirectional threaded rod are connected by a coupling.
[0008] As a further improvement of the present invention, the mobile roller mechanism includes a guide groove arranged on the rear side of the top of the top plate, two guide blocks are arranged inside the guide groove, and electric telescopic rods are respectively arranged on the top of the two guide blocks, and a bidirectional screw rod passing through the guide block is arranged inside the guide groove. A fourth rotating motor connected to the bidirectional screw rod is arranged on the right side of the top plate, and the fourth rotating motor and the screw are connected by a coupling. Rolling racks are respectively provided on the top of the two electric telescopic rods, and a rolling groove is provided inside the rolling rack. A roller is provided inside the rolling groove, and the roller rack and the electric telescopic rod are connected by welding.
[0009] As a further improvement of the present invention, guide columns are respectively provided at the four corners of the top of the base plate, and guide sleeves connected to the top plate are respectively provided on the four guide columns. A switch is provided on the top of the top plate, and the switch is electrically connected to the first rotating motor, the second rotating motor, the third rotating motor, and the fourth rotating motor.
[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0011] First, the present invention is provided with a first rotating motor, the rotation of the first rotating motor drives the screw to rotate, the rotation of the screw drives the slider to move, the movement of the slider drives the receiving plate to move, and then the roller inside the U-shaped plate on the top of the receiving plate moves left and right, so that cylinders of different thicknesses can be welded well.
[0012] Secondly, a second rotating motor is provided in this design scheme. The rotation of the output shaft of the second rotating motor drives the V-belt pulley 2 to rotate. The rotation of the V-belt pulley 2 drives the V-belt on it to move, thereby driving the V-belt pulley 1 to rotate and stop, thereby controlling the rotation and stopping of the roller, thereby well controlling the rotation and braking of the cylinder.
[0013] Third, a third rotating motor is provided in the present design scheme. The rotation of the third rotating motor drives the rotation of the bidirectional threaded rod. The rotation of the bidirectional threaded rod drives the slide to move inside the slide. The movement of the slide drives the U-shaped frame 1 on its top to move. At the same time, the connecting rod inside the U-shaped frame 1 rotates, thereby causing the U-shaped frame 2 on the top of the connecting rod to rise and fall, making it convenient for the staff to weld the cylinder at a suitable position.
[0014] Fourthly, a fourth rotating motor is provided in the present design scheme. The rotation of the fourth rotating motor drives the bidirectional screw to rotate. The rotation of the bidirectional screw drives the guide block to move inside the guide groove. At this time, the electric telescopic rod provided on the guide groove moves, thereby driving the roller rack to move, so that the distance between the roller racks can be adjusted according to the size of the cylinder. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is a schematic cross-sectional view of the utility model;
[0018] Figure 3 This is a partial enlarged structural diagram of point A of the present utility model;
[0019] Figure 4 This is a schematic diagram of the partially enlarged structure of point B of the present invention.
[0020] In the figure: 101, bottom plate; 102, top plate; 103, slide; 104, slider; 105, receiving plate; 106, U-shaped plate; 107, roller; 108, lead screw; 109, first rotary motor; 110, V-belt pulley 1; 111, placement plate; 112, second rotary motor; 113, V-belt pulley 2; 114, V-belt; 115, fixing block; 116, slideway; 117, slide body ; 118, U-shaped frame one; 119, connecting rod; 120, U-shaped frame two; 201, bidirectional threaded rod; 202, third rotary motor; 203, guide groove; 204, guide block; 205, electric telescopic rod; 206, bidirectional screw rod; 207, fourth rotary motor; 208, rolling frame; 209, rolling groove; 210, roller; 211, guide column; 212, guide sleeve; 213, switch. DETAILED DESCRIPTION
[0021] To better understand the present invention, the following examples further illustrate the present invention. However, the present invention is not limited to the following examples. In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be practiced without one or more of these details.
[0022] like Figure 1 、 2 As shown, a liftable roller 107 frame includes a base plate 101, a lifting mechanism is provided on the top of the base plate 101, a top plate 102 is provided on the top of the lifting mechanism, and an adjusting brake mechanism is provided in the middle of the top plate 102, the adjusting brake mechanism includes a slide groove 103 arranged at the middle part of the top plate 102 with an upward opening, a slider 104 is provided inside the slide groove 103, a receiving plate 105 is provided on the top of the slider 104, a screw 108 is provided inside the slide groove 103, and a first rotating motor 109 connected to the screw 108 is provided on the right side of the top plate 102, and the first rotating motor 109 and the screw 108 are connected by a coupling, a U-shaped plate 106 is provided on the top left side of the receiving plate 105, and a roller 107 is provided for rotation inside the U-shaped plate 106, a rubber sleeve is provided on the roller 107, a rotating shaft passing through the roller 107 is provided on the U-shaped plate 106, and a power mechanism is provided on the front side of the rotating shaft.
[0023] like Figure 1 、 2As shown, the power mechanism includes a V-pulley 110 arranged on the front side of the rotating shaft, a placement plate 111 is provided on the top right side of the receiving plate 105, a second rotating motor 112 is provided on the top of the placement plate 111, a V-pulley 2 113 is provided at the end of the output shaft of the second rotating motor 112, a V-belt 114 is provided between the V-pulley 110 and the V-pulley 2 113, and a movable roller 107 mechanism is provided on the top of the top plate 102.
[0024] like Figure 1 、 3 As shown, the lifting mechanism includes fixed blocks 115 arranged on the front and rear sides of the top of the base plate 101, and the middle parts of the two fixed blocks 115 are respectively provided with slideways 116 with openings facing upwards, and two sliding bodies 117 are respectively provided inside the two slideways 116, and the tops of the four sliding bodies 117 are respectively provided with U-shaped frames 118, and the middle parts of the four U-shaped frames 118 are respectively hinged with connecting rods 119, and the tops of the two front connecting rods 119 and the tops of the two rear connecting rods 119 are respectively hinged with U-shaped frames 120, which are connected to the top plate 102, and the insides of the two slideways 116 are respectively provided with bidirectional threaded rods 201 passing through the slides 117, and the right sides of the two fixed blocks 115 are respectively provided with third rotating motors 202 connected to the bidirectional threaded rods 201, and the third rotating motor 202 and the bidirectional threaded rods 201 are connected by a coupling.
[0025] like Figure 1 、 4 As shown, the movable roller 107 mechanism includes a guide groove 203 arranged on the rear side of the top of the top plate 102, two guide blocks 204 are arranged inside the guide groove 203, and the tops of the two guide blocks 204 are respectively provided with electric telescopic rods 205, and the inside of the guide groove 203 is provided with a bidirectional screw rod 206 passing through the guide block 204, and the right side of the top plate 102 is provided with a fourth rotary motor 207 connected to the bidirectional screw rod 206, and the fourth rotary motor 207 is connected to the screw 108 through a coupling, and the tops of the two electric telescopic rods 205 are respectively provided with roller frames 208, the inside of the roller frames 208 is provided with a rolling groove 209, and the inside of the rolling groove 209 is provided with a roller 210.
[0026] like Figure 1 As shown, guide columns 211 are respectively provided at the four corners of the top of the bottom plate 101, and guide sleeves 212 connected to the top plate 102 are respectively provided on the four guide columns 211. A switch is provided on the top of the top plate 102, and the switch is electrically connected to the first rotating motor 109, the second rotating motor 112, the third rotating motor 202, and the fourth rotating motor 207.
[0027] The use method of this utility model:
[0028] The user first places the cylinder on the top of the roller rack 208, and then starts the fourth rotary motor 207. The rotation of the output shaft of the fourth rotary motor 207 drives the bidirectional screw rod 206 to rotate. The rotation of the bidirectional screw rod 206 drives the guide block 204 to move inside the guide groove 203. At this time, the electric telescopic rod 205 set on the guide groove 203 moves, thereby driving the roller rack 208 to move, so that the distance between the roller racks 208 can be adjusted according to the size of the cylinder.
[0029] Then the user starts the third rotating motor 202. The rotation of the third rotating motor 202 drives the bidirectional threaded rod 201 to rotate. The rotation of the bidirectional threaded rod 201 drives the slide 117 to move inside the slide 116. The movement of the slide 117 drives the U-shaped frame 118 on its top to move. At the same time, the connecting rod 119 inside the U-shaped frame 118 rotates, thereby causing the U-shaped frame 2 120 on the top of the connecting rod 119 to rise and fall, so that the staff can weld the cylinder in a suitable position.
[0030] Afterwards, the staff starts the first rotating motor 109. The rotation of the first rotating motor 109 drives the screw 108 to rotate. The rotation of the screw 108 drives the slider 104 to move. The movement of the slider 104 drives the receiving plate 105 to move. At this time, the roller 107 set inside the U-shaped plate 106 on the top of the receiving plate 105 moves left and right, so that cylinders of different thicknesses can be welded.
[0031] At this time, the staff starts the second rotating motor 112. The rotation of the output shaft of the second rotating motor 112 drives the V-belt pulley 113 to rotate. The rotation of the V-belt pulley 113 drives the V-belt 114 thereon to move, thereby driving the V-belt pulley 110 to rotate and stop, thereby controlling the rotation and stop of the roller 107, thereby controlling the rotation and braking of the cylinder. At this time, the cylinder can be processed.
[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.
Claims
1. A liftable roller frame, comprising a bottom plate (101), characterized in that: The top of the bottom plate (101) is provided with a lifting mechanism, the top of the lifting mechanism is provided with a top plate (102), the middle of the top plate (102) is provided with an adjusting brake mechanism, the adjusting brake mechanism comprises a chute (103) provided in the middle of the top plate (102) and opening upward, a slider (104) is provided inside the chute (103), a receiving plate (105) is provided on the top of the slider (104), a lead screw (108) passing through the slider (104) is provided inside the chute (103), a first rotating motor (109) connected to the lead screw (108) is provided on the right side of the top plate (102), a U-shaped plate (106) is provided on the left side of the top of the receiving plate (105), a roller (107) is provided for rotation inside the U-shaped plate (106), a rotating shaft passing through the roller (107) is provided on the U-shaped plate (106), and a power mechanism is provided on the front side of the rotating shaft.
2. A liftable roller (107) frame according to claim 1, characterized in that: The power mechanism includes a V-belt pulley (110) arranged on the front side of the rotating shaft, a placement plate (111) is arranged on the right side of the top of the receiving plate (105), a second rotating motor (112) is arranged on the top of the placement plate (111), a V-belt pulley (113) is arranged at the end of the output shaft of the second rotating motor (112), a V-belt pulley (114) is arranged between the V-belt pulley (110) and the V-belt pulley (113), and a moving roller (107) mechanism is arranged on the top of the top plate (102).
3. A liftable roller (107) frame according to claim 2, characterized in that: The lifting mechanism comprises fixed blocks (115) arranged on the front and rear sides of the top of the bottom plate (101); a slideway (116) with an upward opening is respectively arranged in the middle of the two fixed blocks (115); two sliding bodies (117) are respectively arranged inside the two slideways (116); a U-shaped frame (118) is respectively arranged on the top of the four sliding bodies (117); a connecting rod (119) is respectively hingedly arranged in the middle of the four U-shaped frames (118); the top of the two front connecting rods (119) and the top of the two rear connecting rods (119) are respectively hingedly provided with a U-shaped frame (120); the U-shaped frame (120) is connected to the top plate (102); a bidirectional threaded rod (201) passing through the sliding body (117) is respectively arranged inside the two slideways (116); and a third rotating motor (202) connected to the bidirectional threaded rod (201) is respectively provided at the right end of the two fixed blocks (115).
4. A liftable roller (107) frame according to claim 3, characterized in that: The movable roller (107) mechanism comprises a guide groove (203) arranged at the rear side of the top of the top plate (102); two guide blocks (204) are arranged inside the guide groove (203); the tops of the two guide blocks (204) are respectively provided with electric telescopic rods (205); the inside of the guide groove (203) is provided with a bidirectional screw rod (206) passing through the guide blocks (204); the right side of the top plate (102) is provided with a fourth rotary motor (207) connected to the bidirectional screw rod (206); the tops of the two electric telescopic rods (205) are respectively provided with roller frames (208); the inside of the roller frames (208) is provided with a rolling groove (209); and the inside of the rolling groove (209) is provided with a roller (210).
5. A liftable roller (107) frame according to claim 4, characterized in that: The roller (107) is provided with a rubber sleeve.
6. A liftable roller (107) frame according to claim 5, characterized in that: Guide columns (211) are respectively provided at the four corners of the top of the bottom plate (101), and guide sleeves (212) connected to the top plate (102) are respectively provided on the four guide columns (211).
7. A liftable roller (107) frame according to claim 6, characterized in that: A switch is provided on the top of the top plate (102).
Citation Information
Patent Citations
A welding roller frame with adjustable lifting capacity
CN221019386U