Aluminum electrolytic capacitor production and processing cutting equipment capable of preventing material deviation

By introducing a composite structure of loading components, fixing components and collecting components into the aluminum electrolytic capacitor cutting equipment, the offset problem during the cutting process is solved, and automated and stable capacitor loading and cutting are realized, improving the convenience of the equipment and resource utilization efficiency.

CN223251178UActive Publication Date: 2025-08-22YIYANG SUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422786872.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-08-22
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

The existing aluminum electrolytic capacitor cutting equipment lacks a structure to prevent offset, resulting in serious deformation during the cutting process, and the cutting capacitors and waste cannot be classified and collected, which affects the convenience of use.

Method used

A composite structure including loading assembly, fixing assembly, cutting assembly and collection assembly is designed. Through the drive motor, hydraulic cylinder and elastic pad, the automatic stable loading, clamping, cutting and sorting collection is achieved, preventing offsets, and adapting to capacitors of different specifications and lengths.

Benefits of technology

It realizes automatic stable loading and clamping of capacitors, prevents deviation during cutting, can adjust the cutting position according to the height and length of the capacitor, and classifies and collects capacitors and waste materials, improving the convenience of use and resource utilization of cutting equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of electrolytic capacitor processing, in particular to an aluminum electrolytic capacitor producing, processing and cutting device capable of preventing materials from deviating. The technical problems that in the using process of cutting equipment, due to the fact that the cutting equipment does not have an anti-deviation structure, cutting deformation of aluminum electrolytic capacitors is caused, and the cut capacitors and waste cannot be collected in a classified mode are solved. According to the technical scheme, the aluminum electrolytic capacitor production and processing cutting equipment capable of preventing the materials from deviating comprises a supporting frame and further comprises a feeding assembly, a fixing assembly, a cutting assembly and a collecting assembly. By arranging the feeding assembly, automatic and stable feeding operation can be conveniently carried out on the capacitors, stable clamping operation can be conveniently carried out on the capacitors of different specifications through the fixing assembly, an elastic cushion has certain friction force, the deviation condition can be prevented, and then the capacitors are cut through the cutting assembly. And the position of the cutting knife can be adjusted according to capacitors with different heights and different lengths.
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Description

Technical Field

[0001] The utility model relates to the field of electrolytic capacitor processing, in particular to aluminum electrolytic capacitor production, processing and cutting equipment for preventing material deviation. Background Art

[0002] An aluminum electrolytic capacitor is a capacitor made of an aluminum cylinder as the negative electrode, filled with liquid electrolyte, and inserted with a curved aluminum strip as the positive electrode. It is called an aluminum electrolytic capacitor. It is a general-purpose electrolytic capacitor made of aluminum material with good electrical performance, a wide range of applications, and high reliability. Aluminum electrolytic capacitors are indispensable parts of electrical equipment in use. Aluminum electrolytic capacitors need to be cut during the production process, which requires the use of cutting equipment. However, most existing cutting equipment has a single structure and does not have a structure to prevent offset. It is easy to shake or offset during the cutting process, resulting in deformation of the aluminum electrolytic capacitor and unusability, thereby seriously wasting material resources. In addition, it is impossible to classify and collect the cut capacitors and waste, resulting in an increase in the subsequent workload of the staff, which can easily affect the convenience of use of the entire cutting equipment. Utility Model Content

[0003] In order to overcome the problem that during the use of the cutting equipment, the aluminum electrolytic capacitors may be deformed due to the lack of a structure to prevent deviation, and the cut capacitors and waste materials cannot be sorted and collected.

[0004] The technical solution of the utility model is: a production, processing and cutting equipment for aluminum electrolytic capacitors that prevents material deviation, including a support frame, a support base, a groove, a mounting groove, a feeding assembly, a fixing frame, a fixing assembly, a cutting assembly, a collecting chamber and a collecting assembly, the four corners of the bottom of the support frame are installed with a support base, grooves are provided on the front and rear sides of the right end of the top of the support frame, a mounting groove is provided on the right end of the top of the support frame, a feeding assembly is arranged inside the mounting groove, a fixing frame is installed on the top of the support frame, a fixing assembly is provided at the lower end of the interior of the fixing frame, the cutting assembly is connected to the upper end of the interior of the fixing frame, a collecting chamber is provided at the left end of the top of the support frame, and a collecting assembly is installed inside the collecting chamber.

[0005] Preferably, by setting up a loading component, it is convenient to automatically and steadily load the capacitors, and then by using a fixing component, it is convenient to stably clamp capacitors of different specifications. The elastic pad has a certain friction force, which can prevent offset. Then, through the cutting component, the position of the cutting knife can be adjusted according to capacitors of different heights and lengths. Then, through the collecting component, the collecting basket can collect the cut capacitors, and the cut waste falls into the waste box through the filter net, which is convenient for subsequent recycling and reuse, thereby greatly improving the ease of use of the entire cutting equipment.

[0006] Preferably, the loading assembly includes a first drive motor, an active roller, a driven roller, a supporting roller, a conveyor belt, a connecting piece and a conveyor belt. The first drive motor is installed on the right side of the front end groove, and the rear output end of the first drive motor is connected to the active roller located at the right end inside the mounting groove. The driven roller is installed at the left end inside the mounting groove. The outsides of the active roller and the driven roller are jointly provided with a supporting roller. Several groups of conveyor belts are provided inside the mounting groove and inside the supporting roller. By starting the first drive motor to drive the rotation of the active roller, the conveyor belt rotates, thereby facilitating the operation of automatic loading of the capacitor. The supporting roller plays an auxiliary supporting role to avoid the phenomenon of conveyor belt depression.

[0007] Preferably, the rear ends of the active roller and the driven roller are connected with connecting pieces located inside the rear end grooves, and the outer sides of the two sets of connecting pieces are commonly connected with the conveyor belt, which effectively improves the stability of the conveyor belt rotation.

[0008] Preferably, the fixing assembly includes a first hydraulic cylinder, a first hydraulic push rod, an arc-shaped clamping plate and an elastic pad. The first hydraulic cylinder is arranged in two groups. The two groups of first hydraulic cylinders are respectively installed at the lower ends of the front and rear sides of the fixing frame. The internal output ends of the two groups of first hydraulic cylinders are connected to the first hydraulic push rod that passes through the fixing frame. The inner ends of the two groups of first hydraulic push rods are installed with arc-shaped clamping plates, and the inner sides of the two groups of arc-shaped clamping plates are provided with elastic pads. By simultaneously starting the first hydraulic cylinders, the first hydraulic push rods drive the movement of the arc-shaped clamping plates, which facilitates stable clamping operations on capacitors of different specifications. The elastic pad has a certain friction force, which can prevent offset.

[0009] Preferably, the cutting assembly includes a second hydraulic cylinder, a second hydraulic push rod, a second drive motor, a turntable, a bidirectional hydraulic cylinder, a third hydraulic push rod and a cutting knife. The second hydraulic cylinder is installed on the top of the fixed frame, and the bottom output end of the second hydraulic cylinder is connected to the second hydraulic push rod that passes through the fixed frame. The bottom of the second hydraulic push rod is provided with a second drive motor, and the bottom output end of the second drive motor is connected to the turntable, which can be suitable for capacitors of different heights. By starting the second drive motor to drive the rotation of the turntable, cutting operations at different positions on the capacitor are facilitated.

[0010] Preferably, a bidirectional hydraulic cylinder is installed at the bottom of the turntable, and the left and right output ends of the bidirectional hydraulic cylinder are connected to a third hydraulic push rod. The outer ends of the two groups of third hydraulic push rods are provided with cutting knives, which can adjust the position of the cutting knife according to capacitors of different lengths, and have higher applicability.

[0011] Preferably, the collection component includes a collection basket, a filter screen and a waste box. The collection basket is snap-connected to the upper end of the collection chamber, a filter screen is provided at the bottom of the collection basket, and the waste box is snap-connected to the front side of the lower end of the collection chamber. The collection basket can collect the cut capacitors, and the cut waste falls into the waste box through the filter screen, which is convenient for subsequent recycling.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up a composite structure of a feeding component, a fixing component, a cutting component and a collecting component to replace the original single structure, the automatic and stable loading operation of the capacitor is achieved, and it is convenient to perform a stable clamping operation on capacitors of different specifications. The elastic pad has a certain friction force to prevent deviation. The position of the cutting knife can also be adjusted according to the capacitors of different heights and lengths. The capacitors and waste are collected and classified to facilitate subsequent recycling, thereby improving the convenience of the entire cutting equipment to a certain extent.

[0014] 2. Through the loading assembly, the first drive motor is started to drive the active roller to rotate, so that the conveyor belt rotates, thereby facilitating the automatic loading of capacitors. The supporting roller plays an auxiliary supporting role to avoid the phenomenon of conveyor belt sag, and the conveyor belt effectively improves the stability of conveyor belt rotation;

[0015] 3. By fixing the assembly, the first hydraulic cylinder is activated at the same time to make the first hydraulic push rod drive the movement of the arc-shaped clamping plate, so as to facilitate the stable clamping operation of capacitors of different specifications. The elastic pad has a certain friction force to prevent the deviation;

[0016] 4. Through the cutting assembly, it can be applied to capacitors of different heights. Starting the second drive motor to drive the rotation of the turntable makes it easier to cut at different positions on the capacitor. The position of the cutting knife can also be adjusted according to capacitors of different lengths, making it more applicable.

[0017] 5. Through the collection component, the collection basket can collect the cut capacitors, and the cut waste falls into the waste box through the filter screen, which is convenient for subsequent recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 What is shown is a schematic diagram of the first three-dimensional structure of the utility model;

[0019] Figure 2 Shown is a schematic diagram of a second three-dimensional structure of the present utility model;

[0020] Figure 3 Shown is a schematic diagram of the disassembled three-dimensional structure of the feeding component of the present invention;

[0021] Figure 4 Shown is a schematic diagram of the three-dimensional structure of the cutting assembly installation of the utility model;

[0022] Figure 5 Shown is a schematic diagram of the disassembled three-dimensional structure of the collection component of the present invention.

[0023] Explanation of the accompanying drawings: 1-support frame, 2-support base, 3-groove, 4-installation slot, 5-loading assembly, 6-fixed frame, 7-fixed assembly, 8-cutting assembly, 9-collecting chamber, 10-collecting assembly, 501-first drive motor, 502-active roller, 503-driven roller, 504-support roller, 505-transmission belt, 506-connecting piece, 507-transmission belt, 701-first hydraulic cylinder, 702-first hydraulic push rod, 703-arc clamping plate, 704-elastic pad, 801-second hydraulic cylinder, 802-second hydraulic push rod, 803-second drive motor, 804-turntable, 805-bidirectional hydraulic cylinder, 806-third hydraulic push rod, 807-cutting knife, 101-collection basket, 102-filter screen, 103-waste box. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] See also Figure 1-3The utility model provides an embodiment: an aluminum electrolytic capacitor production, processing and cutting equipment for preventing material deviation, including a support frame 1, a support base 2, a groove 3, a mounting groove 4, a feeding assembly 5, a fixing frame 6, a fixing assembly 7, a cutting assembly 8, a collecting chamber 9 and a collecting assembly 10. The four corners of the bottom of the support frame 1 are all equipped with a support base 2, grooves 3 are opened on the front and back sides of the right end of the top of the support frame 1, a mounting groove 4 is opened on the right end of the top of the support frame 1, and a feeding assembly 5 is arranged inside the mounting groove 4. The feeding assembly 5 includes a first driving motor 501, an active roller 502, a driven roller 503, a supporting roller 504, a conveyor belt 505, a connecting piece 506 and a conveyor belt 507. The first driving motor 501 is installed on the right side of the front groove 3, and the rear output end of the first driving motor 501 is provided. It is connected to an active roller 502 located at the right end inside the mounting groove 4, and a driven roller 503 is installed at the left end inside the mounting groove 4. A supporting roller 504 is commonly provided on the outside of the active roller 502 and the driven roller 503. Several groups of conveyor belts 505 are provided inside the mounting groove 4 and inside the supporting rollers 504. By starting the first drive motor 501 to drive the rotation of the active roller 502, the conveyor belt 505 is rotated, thereby facilitating the automatic loading of capacitors. The supporting roller 504 plays an auxiliary supporting role to avoid the phenomenon of the conveyor belt 505 being concave. The rear ends of the active roller 502 and the driven roller 503 are connected to a connecting piece 506 located inside the rear end groove 3. The outer sides of the two groups of connecting pieces 506 are commonly connected to a conveyor belt 507, which effectively improves the rotation stability of the conveyor belt 505.

[0026] See also Figure 4-5In this embodiment, a fixing frame 6 is installed on the top of the support frame 1, and a fixing assembly 7 is provided at the lower end of the inner part of the fixing frame 6. The fixing assembly 7 includes a first hydraulic cylinder 701, a first hydraulic push rod 702, an arc-shaped clamping plate 703 and an elastic pad 704. The first hydraulic cylinder 701 is provided in two groups. The two groups of first hydraulic cylinders 701 are respectively installed at the lower ends of the front and rear sides of the fixing frame 6. The internal output ends of the two groups of first hydraulic cylinders 701 are connected to the first hydraulic push rod 702 that passes through the fixing frame 6. The inner ends of the two groups of first hydraulic push rods 702 are both installed with arc-shaped clamping plates 703. The inner sides of the two groups of arc-shaped clamping plates 703 are both provided with elastic pads. The elastic pad 704 is configured to move the arc-shaped clamping plate 703 by simultaneously starting the first hydraulic cylinder 701 so that the first hydraulic push rod 702 drives the movement of the arc-shaped clamping plate 703, thereby facilitating stable clamping operations on capacitors of different specifications. The elastic pad 704 has a certain friction force to prevent offset. The upper end of the interior of the fixed frame 6 is connected to the cutting assembly 8, which includes a second hydraulic cylinder 801, a second hydraulic push rod 802, a second drive motor 803, a turntable 804, a bidirectional hydraulic cylinder 805, a third hydraulic push rod 806 and a cutting knife 807. The second hydraulic cylinder 801 is installed on the top of the fixed frame 6, and the bottom of the second hydraulic cylinder 801 is connected to the cutting assembly 8. The output end is connected to a second hydraulic push rod 802 that passes through the fixed frame 6. A second drive motor 803 is provided at the bottom of the second hydraulic push rod 802. The output end of the bottom of the second drive motor 803 is connected to a turntable 804, which can be suitable for capacitors of different heights. By starting the second drive motor 803 to drive the rotation of the turntable 804, it is convenient to perform cutting operations at different positions on the capacitor. A two-way hydraulic cylinder 805 is installed at the bottom of the turntable 804. The left and right output ends of the two-way hydraulic cylinder 805 are both connected to third hydraulic push rods 806. The outer ends of the two groups of third hydraulic push rods 806 are both provided with cutting knives 807, which can be used according to the height of the capacitor. The position of the cutting knife 807 is adjusted for capacitors of different lengths, which is more applicable. A collecting chamber 9 is provided at the top left end of the support frame 1, and a collecting component 10 is installed inside the collecting chamber 9. The collecting component 10 includes a collecting basket 101, a filter screen 102 and a waste box 103. The upper end of the inner part of the collecting chamber 9 is snap-connected with the collecting basket 101, and the bottom of the collecting basket 101 is provided with a filter screen 102. The front side of the lower end of the inner part of the collecting chamber 9 is snap-connected with the waste box 103. The collecting basket 101 can collect the cut capacitors, and the cut waste falls into the waste box 103 through the filter screen 102, which is convenient for subsequent recycling.

[0027] When the cutting device is working, first, the first driving motor 501 is started through the loading component 5 to drive the rotation of the active roller 502, so that the conveyor belt 505 rotates, thereby facilitating the operation of automatically loading the capacitors. The supporting roller 504 plays an auxiliary supporting role to prevent the conveyor belt 505 from sinking. The conveyor belt 507 effectively improves the stability of the rotation of the conveyor belt 505. Then, through the fixing component 7, the first hydraulic cylinder 701 is started at the same time to make the first hydraulic push rod 702 drive the movement of the arc clamping plate 703, so as to facilitate the stable clamping operation of capacitors of different specifications. The elastic pad 704 has a certain friction force to prevent the deviation.

[0028] Then, through the cutting component 8, the second hydraulic cylinder 801 is installed on the top of the fixed frame 6, and the bottom output end of the second hydraulic cylinder 801 is connected to the second hydraulic push rod 802 that passes through the fixed frame 6. The bottom of the second hydraulic push rod 802 is provided with a second drive motor 803, and the bottom output end of the second drive motor 803 is connected to a turntable 804, which can be suitable for capacitors of different heights. Starting the second drive motor 803 drives the rotation of the turntable 804 to facilitate cutting operations at different positions on the capacitor. A two-way hydraulic cylinder 805 is installed at the bottom of the turntable 804, and the left and right output ends of the two-way hydraulic cylinder 805 are both connected to the third hydraulic push rod 806. The outer ends of the two groups of third hydraulic push rods 806 are both provided with cutting knives 807, which can adjust the position of the cutting knife 807 according to capacitors of different lengths, and have higher applicability.

[0029] The collection basket 101 can collect the cut capacitors through the collection assembly 10, and the cut waste falls into the waste box 103 through the filter 102, which is convenient for subsequent recycling.

[0030] Through the above steps, the first drive motor 501 is started to drive the rotation of the active roller 502, so that the conveyor belt 505 rotates, thereby facilitating the operation of automatically loading capacitors. The support roller 504 plays an auxiliary supporting role to prevent the conveyor belt 505 from sinking. The conveyor belt 507 effectively improves the stability of the rotation of the conveyor belt 505. Then, the first hydraulic cylinder 701 is started at the same time to enable the first hydraulic push rod 702 to drive the movement of the arc clamping plate 703, so as to facilitate the stable clamping operation of capacitors of different specifications. The elastic pad 704 can prevent offset. Then, through the cutting component 8, the position of the cutting knife 807 can be adjusted according to capacitors of different heights and lengths. The cut capacitors are then collected by the collection basket 101. The cut waste falls into the waste box 103 through the filter screen 102, which is convenient for subsequent recycling, thereby greatly improving the convenience of use of the entire cutting equipment.

[0031] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A production and processing cutting device for aluminum electrolytic capacitors to prevent material deviation, comprising a support frame (1); characterized in that: The utility model also includes a support base (2), a groove (3), a mounting groove (4), a feeding assembly (5), a fixing frame (6), a fixing assembly (7), a cutting assembly (8), a collecting chamber (9) and a collecting assembly (10), wherein the four corners of the bottom of the support frame (1) are all installed with a support base (2), the front and rear sides of the right end of the top of the support frame (1) are both provided with grooves (3), the right end of the top of the support frame (1) is provided with a mounting groove (4), the inside of the mounting groove (4) is provided with a feeding assembly (5), the top of the support frame (1) is installed with a fixing frame (6), the lower end of the inside of the fixing frame (6) is provided with a fixing assembly (7), the upper end of the inside of the fixing frame (6) is connected with the cutting assembly (8), the left end of the top of the support frame (1) is provided with a collecting chamber (9), and the inside of the collecting chamber (9) is provided with a collecting assembly (10).

2. The aluminum electrolytic capacitor production and processing cutting equipment for preventing material deviation according to claim 1, characterized in that: The feeding assembly (5) includes a first driving motor (501), a driving roller (502), a driven roller (503), a supporting roller (504), a transmission belt (505), a connecting piece (506) and a transmission belt (507). The first driving motor (501) is installed on the right side of the front groove (3). The rear output end of the first driving motor (501) is connected to the driving roller (502) located at the right end inside the installation groove (4). The driven roller (503) is installed at the left end inside the installation groove (4). The supporting roller (504) is commonly provided on the outer sides of the driving roller (502) and the driven roller (503). Several groups of transmission belts (505) are provided inside the installation groove (4) and inside the supporting roller (504).

3. The aluminum electrolytic capacitor production and processing cutting equipment for preventing material deviation according to claim 2, characterized in that: The rear ends of the active roller (502) and the driven roller (503) are both connected to a connecting piece (506) located inside the rear end groove (3), and the outer sides of the two sets of connecting pieces (506) are commonly connected to a conveyor belt (507).

4. The aluminum electrolytic capacitor production and processing cutting equipment for preventing material deviation according to claim 1, characterized in that: The fixing assembly (7) includes a first hydraulic cylinder (701), a first hydraulic push rod (702), an arc-shaped clamping plate (703) and an elastic pad (704). The first hydraulic cylinder (701) is provided in two groups. The two groups of first hydraulic cylinders (701) are respectively installed at the lower ends of the front and rear sides of the fixing frame (6). The internal output ends of the two groups of first hydraulic cylinders (701) are connected to the first hydraulic push rod (702) that passes through the fixing frame (6). The inner ends of the two groups of first hydraulic push rods (702) are both installed with an arc-shaped clamping plate (703). The inner sides of the two groups of arc-shaped clamping plates (703) are both provided with an elastic pad (704).

5. The aluminum electrolytic capacitor production and processing cutting equipment for preventing material deviation according to claim 1, characterized in that: The cutting assembly (8) comprises a second hydraulic cylinder (801), a second hydraulic push rod (802), a second drive motor (803), a turntable (804), a bidirectional hydraulic cylinder (805), a third hydraulic push rod (806) and a cutting knife (807). The second hydraulic cylinder (801) is mounted on the top of the fixed frame (6). The bottom output end of the second hydraulic cylinder (801) is connected to the second hydraulic push rod (802) that passes through the fixed frame (6). The bottom of the second hydraulic push rod (802) is provided with a second drive motor (803). The bottom output end of the second drive motor (803) is connected to the turntable (804).

6. The aluminum electrolytic capacitor production, processing and cutting equipment for preventing material deviation according to claim 5, characterized in that: A bidirectional hydraulic cylinder (805) is installed at the bottom of the turntable (804), and the left and right output ends of the bidirectional hydraulic cylinder (805) are both connected to third hydraulic push rods (806), and the outer ends of the two sets of third hydraulic push rods (806) are both provided with cutting knives (807).

7. The aluminum electrolytic capacitor production, processing and cutting equipment for preventing material deviation according to claim 1, characterized in that: The collecting assembly (10) comprises a collecting basket (101), a filter screen (102) and a waste box (103); the collecting basket (101) is snap-connected to the upper end of the collecting chamber (9); the filter screen (102) is provided at the bottom of the collecting basket (101); and the waste box (103) is snap-connected to the front side of the lower end of the collecting chamber (9).