Deep and long hole grinding module
By introducing flushing components and stabilizing components into the deep-long hole grinding module, the chip accumulation problem is solved, the protection of the grinding wheel and the improvement of the hole surface quality are achieved, and the grinding accuracy and practicality of the device are improved.
Patent Information
- Application Number
- CN202422198882.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-09
AI Technical Summary
During the working process of the deep long hole grinding module, the workpiece holes are parallel to the horizontal plane, causing chips to accumulate inside the holes, increasing the wear of the grinding wheel and affecting the surface quality of the holes.
The flushing assembly and the stabilization assembly are adopted. The flushing assembly sprays coolant from the depths of the workpiece hole through the water spray pipe to remove chips. The stabilization assembly stabilizes the central axis of the workpiece through the clamps and electromagnets to avoid deviation.
Effectively remove chips, reduce grinding wheel wear, improve pore surface quality, and improve device flexibility and accuracy.
Smart Images

Figure CN223251242U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding module devices, and more specifically, to a deep and long hole grinding module. Background Art
[0002] The deep and long hole grinding module is an equipment module used for grinding deep and long holes. It can achieve high-precision grinding and ensure the dimensional accuracy, shape accuracy and surface quality of the holes. The traditional deep and long hole grinding module consists of a grinding wheel spindle, an electric push rod with high-precision feeding capability, a water spray pipe, a fixture and a driving device. The fixture clamps one end of the workpiece, and the driving device drives the workpiece to rotate. The electric push rod drives the grinding wheel spindle to grind the hole surface of the workpiece, and the water spray pipe sprays coolant to reduce the wear of the grinding wheel. However, during the operation of the deep and long hole grinding module, the workpiece hole is often parallel to the horizontal plane, resulting in the accumulation of chips in the grinding process of the grinding wheel inside the hole, which aggravates the wear of the grinding wheel to a certain extent and affects the surface quality of the hole. In order to solve the shortcomings of the existing technology, we proposed a deep and long hole grinding module. Utility Model Content
[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a deep and long hole grinding module to solve the problem that during the operation of the deep and long hole grinding module, the workpiece hole is often parallel to the horizontal plane, resulting in the accumulation of chips inside the hole during the grinding process of the grinding wheel, which aggravates the wear of the grinding wheel to a certain extent and affects the surface quality of the hole.
[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a deep and long hole grinding module, comprising a base, a driving device is provided on the top of the base, a fixture is provided on the left side of the driving device, a workpiece is provided on the left side of the fixture, a flushing assembly is provided on the left side of the workpiece, and a stabilizing assembly is provided on one side of the flushing assembly;
[0005] The flushing assembly includes a vertical guide rod, which is fixedly mounted on the top of the base, and the outer wall of the vertical guide rod is slidably connected to an electric slide rail, the top of the vertical guide rod is fixedly connected to a horizontal bracket, and the top of the horizontal bracket is rotatably connected to a knob, one end of the rotating shaft of the knob is fixedly connected to a threaded rod, and the threaded rod is threadedly connected to the inner wall of the electric slide rail, and an adapter box is provided at the bottom of the electric slide rail, and the electric slide rail is used to control the left and right movement of the adapter box, and the bottom of the adapter box is fixedly connected to a water spray pipe, and a water tank and a water pump are fixedly installed on the top of the base, and the water pump is located on one side of the water tank, the water inlet of the water pump is fixedly connected to a connecting pipe, and the water outlet of the water pump is fixedly connected to a hose.
[0006] Among them, the end of the connecting pipe away from the water pump is fixedly connected to the water tank, and the water pump is connected to the inner cavity of the water tank through the connecting pipe. The end of the hose away from the water pump is fixedly connected to the adapter box, and the water pump is connected to the inner cavity of the adapter box through the hose.
[0007] The end of the water spray pipe away from the adapter box is in a barb shape, and the middle section of the water spray pipe is parallel to the length direction of the workpiece.
[0008] Among them, the stabilizing component includes a fixing frame, which is fixedly installed on the top of the base, and the left side of the fixing frame is rotatably connected to a circular ring, the inner wall of the circular ring is slidably connected to a sliding rod, one end of the sliding rod is fixedly connected to a clamping block, and the other end of the sliding rod is fixedly connected to an iron block, an electromagnet is provided on one side of the iron block, and the electromagnet is fixedly connected to the fixing frame, a spring is fixedly connected to the outer surface of one side of the clamping block, and the end of the spring away from the clamping block is fixedly connected to the circular ring.
[0009] Among them, there are four components in the stabilizing component except the fixing frame and the ring, and they are distributed in a circular array with equal angles around the central axis of the ring.
[0010] The workpiece passes through the fixing frame and the circular ring, and the four clamping blocks are used to clamp the outer wall of the workpiece so as to make the central axis of the workpiece coincide with the central axis of the circular ring.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model uses a flushing component, including an electric slide and a water spray pipe. When grinding a hole in a workpiece, the knob is turned to drive the electric slide to adjust the height up and down, and then the electric slide controls the adapter box to move left and right, and the water spray pipe is inserted into the deep hole of the workpiece. The water pump is started to extract the coolant in the water tank and transport it to the water spray pipe through the hose and the adapter box. Under the action of the nozzle in the shape of a barb at the tail of the water spray pipe, the coolant is sprayed from right to left, and the chips generated by the grinding wheel shaft are washed away. With the above structure, the position of the water spray pipe can be adjusted by turning the knob and controlling the electric slide, so that the water spray pipe sprays the coolant from the deep hole of the workpiece to the hole opening, and exerts an impact force on the chips when the hole of the workpiece is parallel to the horizontal plane, thereby avoiding the accumulation of chips inside the hole during the grinding process, reducing the wear of the grinding wheel, improving the surface quality of the hole, and improving the flexibility of the device.
[0013] The utility model uses a stabilizing component including a fixing frame and a circular ring. When clamping a workpiece, first, four electromagnets are energized to attract four iron blocks away from the center of the circular ring so that the workpiece can pass through the circular ring. Then, the four electromagnets are disconnected from the power supply. Under the thrust of four springs, the four clamping blocks clamp the outer wall of the workpiece. When the driving device drives the clamp and the workpiece to rotate, the components of the stabilizing component except the fixing frame will rotate together with the workpiece and stabilize the central axis of the workpiece in the center of the circular ring. By utilizing the above structure, the outer wall of the workpiece is clamped by the four clamping blocks, so that the workpiece can be supported. When the workpiece is subjected to gravity and the pressure of the grinding wheel shaft, the deviation of the workpiece is reduced, the dimensional accuracy of the hole is increased, and the practicality of the device is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the flushing component of the present utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the stabilizing component of the present invention.
[0017] [reference numerals]
[0018] 1. Base; 2. Driving device; 3. Clamp; 4. Workpiece; 5. Flushing assembly; 6. Stabilizing assembly; 51. Vertical guide rod; 52. Electric slide rail; 53. Horizontal bracket; 54. Knob; 55. Threaded rod; 56. Adapter box; 57. Spray pipe; 58. Water tank; 59. Water pump; 511. Connecting pipe; 512. Hose; 61. Fixing bracket; 62. Ring; 63. Sliding rod; 64. Clamp; 65. Iron block; 66. Electromagnet; 67. Spring. DETAILED DESCRIPTION
[0019] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, a detailed description will be given below with reference to the accompanying drawings and specific embodiments.
[0020] As attached Figure 1 To the attached Figure 3 The embodiment of the present utility model provides a deep and long hole grinding module, comprising a base 1, a driving device 2 is provided on the top of the base 1, a fixture 3 is provided on the left side of the driving device 2, a workpiece 4 is provided on the left side of the fixture 3, a flushing component 5 is provided on the left side of the workpiece 4, and a stabilizing component 6 is provided on one side of the flushing component 5;
[0021] The flushing assembly 5 includes a vertical guide rod 51, which is fixedly mounted on the top of the base 1. The outer wall of the vertical guide rod 51 is slidably connected to an electric slide rail 52. The top of the vertical guide rod 51 is fixedly connected to a horizontal bracket 53. The top of the horizontal bracket 53 is rotatably connected to a knob 54. One end of the rotating shaft of the knob 54 is fixedly connected to a threaded rod 55, and the threaded rod 55 is threadedly connected to the inner wall of the electric slide rail 52. An adapter box 56 is provided at the bottom of the electric slide rail 52. The electric slide rail 52 is used to control the left and right movement of the adapter box 56. The bottom of the adapter box 56 is fixedly connected to a water spray pipe 57. A water tank 58 and a water pump 59 are fixedly mounted on the top of the base 1. The water pump 59 is located on one side of the water tank 58. The water inlet of the water pump 59 is fixedly connected to a connecting pipe 511, and the water outlet of the water pump 59 is fixedly connected to a hose 512.
[0022] Among them, the end of the connecting pipe 511 away from the water pump 59 is fixedly connected to the water tank 58, and the water pump 59 is communicated with the inner cavity of the water tank 58 through the connecting pipe 511. The end of the hose 512 away from the water pump 59 is fixedly connected to the adapter box 56, and the water pump 59 is communicated with the inner cavity of the adapter box 56 through the hose 512;
[0023] The electric slide 52 can drive the adapter box 56 and the water spray pipe 57 to move left and right. Under the restriction of the vertical guide rod 51, the electric slide 52 can only move up and down. By turning the knob 54, the threaded rod 55 can be driven to rotate, thereby driving the electric slide 52 to move up and down, so that the water spray pipe 57 can be extended into the hole of the workpiece 4.
[0024] The end of the water spray pipe 57 away from the adapter box 56 is in a barb shape, and the middle section of the water spray pipe 57 is parallel to the length direction of the workpiece 4;
[0025] By extending the water spray pipe 57 deep into the hole of the workpiece 4, when the grinding wheel shaft grinds the inner wall of the workpiece 4, the water pump 59 pumps the coolant in the water tank 58 to the water spray pipe 57, and the end of the water spray pipe 57 sprays coolant from right to left to wash away the grinding chips.
[0026] Among them, the stabilizing component 6 includes a fixing frame 61, which is fixedly installed on the top of the base 1. The left side of the fixing frame 61 is rotatably connected to a ring 62, and the inner wall of the ring 62 is slidably connected to a sliding rod 63. One end of the sliding rod 63 is fixedly connected to a clamping block 64, and the other end of the sliding rod 63 is fixedly connected to an iron block 65. An electromagnet 66 is provided on one side of the iron block 65, and the electromagnet 66 is fixedly connected to the fixing frame 61. A spring 67 is fixedly connected to the outer surface of one side of the clamping block 64, and the end of the spring 67 away from the clamping block 64 is fixedly connected to the ring 62.
[0027] Among them, the components of the stabilizing component 6, except for the fixing frame 61 and the ring 62, each have four components, and are distributed in an annular array with equal angles around the central axis of the ring 62;
[0028] The spring 67 can push the clamping block 64 to move toward the center of the ring 62, thereby clamping the workpiece 4. When the electromagnet 66 is energized, it can attract the iron block 65 away from the center of the ring 62, thereby driving the clamping block 64 to release the workpiece 4.
[0029] The workpiece 4 passes through the fixing frame 61 and the circular ring 62 , and the four clamping blocks 64 are used to clamp the outer wall of the workpiece 4 so that the central axis of the workpiece 4 coincides with the central axis of the circular ring 62 ;
[0030] The outer wall of the workpiece 4 is clamped by four clamping blocks 64 , which can support the workpiece 4 and prevent the workpiece 4 from deflecting downward under the action of gravity.
[0031] The working process of this utility model is as follows:
[0032] First, when grinding the hole of the workpiece 4, turn the knob 54 to drive the electric slide 52 to adjust the height up and down, then make the electric slide 52 control the adapter box 56 to move left and right, insert the water pipe 57 into the deep hole of the workpiece 4, start the water pump 59, pump out the coolant in the water tank 58, and transport it to the water pipe 57 through the hose 512 and the adapter box 56. Under the action of the barbed nozzle at the tail of the water pipe 57, the coolant is sprayed from right to left, and the chips generated by the grinding of the grinding wheel shaft are washed away. When the workpiece 4 is passed through the ring 62, the four electromagnets 66 are first energized to attract the four iron blocks 65 away from the center of the ring 62 so that the workpiece 4 can pass through the ring 62. Then, the four electromagnets 66 are disconnected from the power supply. Under the thrust of the four springs 67, the four clamping blocks 64 clamp the outer wall of the workpiece 4. When the driving device 2 drives the fixture 3 and the workpiece 4 to rotate, the parts of the stabilizing assembly 6 except the fixing frame 61 will rotate with the workpiece 4 and stabilize the central axis of the workpiece 4 in the center of the ring 62.
[0033] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0034] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.
[0035] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A deep hole grinding module, comprising a base (1), characterized in that: A driving device (2) is provided on the top of the base (1), a fixture (3) is provided on the left side of the driving device (2), a workpiece (4) is provided on the left side of the fixture (3), a flushing component (5) is provided on the left side of the workpiece (4), and a stabilizing component (6) is provided on one side of the flushing component (5); The flushing assembly (5) comprises a vertical guide rod (51), the vertical guide rod (51) is fixedly mounted on the top of the base (1), the outer wall of the vertical guide rod (51) is slidably connected to an electric slide rail (52), the top of the vertical guide rod (51) is fixedly connected to a transverse bracket (53), the top of the transverse bracket (53) is rotatably connected to a knob (54), one end of the rotating shaft of the knob (54) is fixedly connected to a threaded rod (55), and the threaded rod (55) is threadedly connected to the inner wall of the electric slide rail (52). The bottom of the electric slide rail (52) is provided with an adapter box (56), and the electric slide rail (52) is used to control the left and right movement of the adapter box (56). The bottom of the adapter box (56) is fixedly connected with a water spray pipe (57). The top of the base (1) is fixedly installed with a water tank (58) and a water pump (59). The water pump (59) is located on one side of the water tank (58). The water inlet of the water pump (59) is fixedly connected with a connecting pipe (511), and the water outlet of the water pump (59) is fixedly connected with a hose (512).
2. The deep hole grinding module according to claim 1, characterized in that: One end of the connecting pipe (511) away from the water pump (59) is fixedly connected to the water tank (58), and the water pump (59) is communicated with the inner cavity of the water tank (58) through the connecting pipe (511). One end of the hose (512) away from the water pump (59) is fixedly connected to the adapter box (56), and the water pump (59) is communicated with the inner cavity of the adapter box (56) through the hose (512).
3. The deep hole grinding module according to claim 1, characterized in that: One end of the water spray pipe (57) away from the adapter box (56) is in a barb shape, and a middle section of the water spray pipe (57) is parallel to the length direction of the workpiece (4).
4. The deep hole grinding module according to claim 1, characterized in that: The stabilizing component (6) comprises a fixing frame (61), the fixing frame (61) is fixedly mounted on the top of the base (1), the left side of the fixing frame (61) is rotatably connected to a circular ring (62), the inner wall of the circular ring (62) is slidably connected to a sliding rod (63), one end of the sliding rod (63) is fixedly connected to a clamping block (64), the other end of the sliding rod (63) is fixedly connected to an iron block (65), one side of the iron block (65) is provided with an electromagnet (66), and the electromagnet (66) is fixedly connected to the fixing frame (61), the outer surface of one side of the clamping block (64) is fixedly connected to a spring (67), and the end of the spring (67) away from the clamping block (64) is fixedly connected to the circular ring (62).
5. The deep hole grinding module according to claim 4, characterized in that: The stabilizing component (6) has four components other than the fixing frame (61) and the ring (62), and the components are distributed in an equiangular annular array around the central axis of the ring (62).
6. The deep hole grinding module according to claim 4, characterized in that: The workpiece (4) passes through the fixing frame (61) and the circular ring (62), and the four clamping blocks (64) are used to clamp the outer wall of the workpiece (4) so as to make the central axis of the workpiece (4) coincide with the central axis of the circular ring (62).