Jig capable of accurately positioning and assembling circular lens

By designing a fixture containing base, positioning tube, slide chute and ejection components, the precise positioning and assembly of sheet cutting circular lenses is achieved, and the problems of low production efficiency, high defect rate and high cost are solved, the production efficiency and yield rate are improved, and the work intensity of workers is reduced.

CN223251500UActive Publication Date: 2025-08-22DONGGUAN DONGRI ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202422124373.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-22
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the prior art, the flat circular lenses of sheet cutting are limited in use, and the cost is inversely proportional to the appearance, low production efficiency, high defect rate and high assembly cost, and cannot meet the needs of low cost and beautiful appearance at the same time.

Method used

A fixture including a base, positioning tube, slide chute, ejection assembly and press plate is designed. Through the coordination of the accommodating groove, groove and slide chute, the precise positioning and assembly of the lens is achieved, and the flexible movement of the ejection assembly and the spring elasticity are used to ensure assembly stability and convenience.

Benefits of technology

It improves the accuracy and production efficiency of lens assembly, reduces the defect rate and assembly cost, and is suitable for different types of sheet cutting circular lenses, improves production efficiency and yield rate, and reduces the working intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a jig capable of accurately positioning and assembling a circular lens, and relates to the technical field of jigs. The jig capable of accurately positioning and assembling the circular lens comprises a base, a containing groove is formed in the surface of the top of the base, a positioning pipe is integrally formed in the position, located on one side of the bottom of the containing groove, of the base, and a groove is formed in the position, located under the positioning pipe, of the surface of the bottom of the base; two side walls of the groove are respectively provided with a sliding groove, and the sliding grooves are communicated with the bottom end of the positioning pipe through communication holes. According to the utility model, great convenience is provided for production and assembly of a product, a circular lens can be quickly positioned during production operation, and the circular lens can automatically rebound after being positioned and assembled, so that the labor is saved, and the production efficiency is improved. According to the circular lens cutting device, the production efficiency is improved, the yield is greatly improved, meanwhile, the working intensity of workers is reduced, and the circular lens cutting device can be suitable for sheet cutting type circular lenses of different types of products.
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Description

Technical Field

[0001] The utility model relates to the technical field of jigs, in particular to a jig capable of accurately positioning and assembling circular lenses. Background Art

[0002] Currently, most of the sheet-cut display screen lenses on the market are not perfectly circular. They either rely on a non-circular shape to determine the direction and position, or the perfectly circular injection-molded lenses require positioning columns to accurately determine the direction, or the circular lenses made from sheet-cut lenses are assembled after manual identification of the direction.

[0003] Therefore, the use of circular lenses cut from sheets is limited, and the cost and appearance are inversely proportional and cannot coexist. In addition, the production efficiency is low, the defect rate is high, and the assembly cost is high. Therefore, we have to give up the low-cost and beautiful circular lenses cut from sheets. Therefore, we have proposed a jig that can accurately position and assemble circular lenses to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a jig that can accurately position and assemble circular lenses, solving the problems that the use of sheet-cut circular lenses is limited, the cost and appearance are inversely proportional and cannot coexist, and the production efficiency is low, the defect rate is high, and the assembly cost is high.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a jig for accurately positioning and assembling circular lenses, comprising a base, a top surface of the base having a receiving groove, a positioning tube integrally formed on the base and located at the bottom side of the receiving groove, and a bottom surface of the base having a groove directly below the positioning tube;

[0006] Both side walls of the groove are provided with a slide groove, and the slide groove is connected to the bottom end of the positioning tube through a connecting hole. The inner cavity of the positioning tube is plugged with an ejection component, and the bottom end of the ejection component extends to the slide groove. The inner cavity of the groove is provided with a pressure plate.

[0007] Preferably, the ejection assembly includes a movable core, the movable core is plugged into the inner cavity of the positioning tube, and the bottom ends of both sides of the movable core are integrally formed with anti-slip blocks for sliding in the slide groove;

[0008] A clamping slot is provided at the bottom end of the movable core, a spring is inserted into the inner cavity of the clamping slot, and the bottom end of the spring is connected to the pressure plate.

[0009] Preferably, there are two card slots, and the two card slots are symmetrically distributed on the left and right.

[0010] Preferably, the inner diameter of the positioning tube and the inner diameter of the communicating hole are both the same as the outer diameter of the movable core.

[0011] Preferably, fixing screws are provided at the four corners of the pressure plate, and the four fixing screws are connected to the bottom of the base.

[0012] Preferably, a first notch is formed at the top of both side walls of the base, and the first notch is communicated with the accommodating groove.

[0013] Preferably, the bottoms of the other two side walls of the base are each provided with a second notch.

[0014] Beneficial effects

[0015] The utility model provides a jig that can accurately position and assemble circular lenses. Compared with the existing technology, it has the following advantages:

[0016] The jig can accurately position and assemble circular lenses. When the lens needs to be assembled, the staff first installs the product in the receiving groove of the base, so that the receiving groove can engage and limit the product. Since a groove and two slide grooves are provided on the bottom surface of the base and directly below the positioning tube, and the slide grooves are connected to the bottom end of the positioning tube through a connecting hole, and an ejection component is inserted into the inner cavity of the positioning tube, and the bottom end of the ejection component extends to the slide groove, the ejection component can flexibly move and retract in the connecting hole and the two slide grooves.

[0017] The staff then puts the groove of the lens on the ejection assembly in the positioning tube, and presses the lens down until the lens fits into the lens position on the product surface. Finally, they release their fingers and pick up the product to complete the lens assembly. The pressure plate can be installed in the groove cavity and limit the ejection assembly, thereby improving the stability of the ejection assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the back structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the explosion structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the other side of the utility model.

[0023] In the figure: 1. Base; 2. Receiving groove; 3. Positioning tube; 4. Slide groove; 5. Groove; 6. Movable core; 7. Anti-slip block; 8. Slot; 9. Spring; 10. Pressing plate; 11. Fixing screw; 12. First notch; 13. Second notch; 14. Connecting hole. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-5 The utility model provides a technical solution: a jig for accurately positioning and assembling circular lenses, comprising a base 1, a receiving groove 2 being provided on the top surface of the base 1, a positioning tube 3 being integrally formed on the base 1 and located at the bottom side of the receiving groove 2, a groove 5 being provided on the bottom surface of the base 1 and located directly below the positioning tube 3; a slide groove 4 being provided on both side walls of the groove 5, and the slide groove 4 being conductively connected to the bottom end of the positioning tube 3 through a connecting hole 14, an ejection assembly being inserted into the inner cavity of the positioning tube 3, and the bottom end of the ejection assembly extending to the slide groove 4, a pressing plate 10 being provided in the inner cavity of the groove 5;

[0026] When the lens needs to be assembled, the staff first installs the product in the receiving groove 2 of the base 1, so that the receiving groove 2 can engage and limit the product. Since a groove 5 and two slide grooves 4 are provided on the bottom surface of the base 1 and directly below the positioning tube 3, and the slide groove 4 is connected to the bottom end of the positioning tube 3 through the connecting hole 14, and the inner cavity of the positioning tube 3 is plugged with an ejection assembly, and the bottom end of the ejection assembly extends to the slide groove 4, the ejection assembly can be flexibly extended and retracted in the connecting hole 14 and the two slide grooves 4. Then the staff puts the groove of the lens on the ejection assembly in the positioning tube 3, and then presses the lens down until the lens fits into the lens position on the product surface. Finally, release your fingers and pick up the product to complete the lens assembly. Through the pressure plate 10, it can be installed in the inner cavity of the groove 5 and limit the ejection assembly, thereby improving the stability of the ejection assembly.

[0027] See Figure 1 、 Figure 3-Figure 5The ejection assembly includes a movable core 6, which is inserted into the inner cavity of the positioning tube 3. The bottom ends of both sides of the movable core 6 are integrally formed with anti-slip blocks 7 for sliding in the slide groove 4; the bottom end of the movable core 6 is provided with a card slot 8, and the inner cavity of the card slot 8 is inserted with a spring 9, and the bottom end of the spring 9 is connected to the pressure plate 10. There are two card slots 8, and the two card slots 8 are symmetrically distributed on the left and right.

[0028] The movable core 6 in the ejection assembly can be inserted into the inner cavity of the positioning tube 3, and the bottom end of the positioning tube 3 can pass through the connecting hole 14 and extend to the slide groove 4. At the same time, it can provide space for the two card slots 8. Since the inner cavities of the two card slots 8 are both inserted with springs 9, the two springs 9 can provide upward elastic force to the movable core 6, so that the movable core 6 can slide up and down flexibly in the inner cavities of the positioning tube 3 and the connecting hole 14, and eject the completed lens assembled product. Since the bottom ends of both sides of the movable core 6 are integrally formed with anti-slip blocks 7 for sliding in the slide groove 4, the movable core 6 can not only move up and down smoothly, but also prevent the movable core 6 from sliding out of the positioning tube 3 and the connecting hole 14.

[0029] See Figure 3-Figure 5 The inner diameter of the positioning tube 3 and the inner diameter of the communicating hole 14 are the same as the outer diameter of the movable core 6, so that the movable core 6 can slide smoothly and flexibly in the positioning tube 3 and the communicating hole 14.

[0030] See Figure 2 、 Figure 3 , fixing screws 11 are provided at the four corners of the pressing plate 10, and the four fixing screws 11 are connected to the bottom of the base 1;

[0031] The pressing plate 10 can be fixed in the groove 5 of the base 1 by four fixing screws 11 , thereby making it convenient for workers to disassemble and assemble the pressing plate 10 .

[0032] See Figure 1-Figure 3 , a first notch 12 is formed on the top of both side walls of the base 1, and the first notch 12 is connected to the receiving groove 2;

[0033] The two first notches 12 make it convenient for workers to take the assembled product out of the receiving tank 2 .

[0034] See Figure 1-Figure 3 The bottom of the other two side walls of the base 1 are each provided with a second notch 13, which makes it convenient for the staff to hold the base 1 steadily.

[0035] During work, when the lens needs to be assembled, the staff first installs the product in the receiving groove 2 of the base 1, so that the receiving groove 2 can engage and limit the product. Since a groove 5 and two slide grooves 4 are provided on the bottom surface of the base 1 and directly below the positioning tube 3, and the slide groove 4 is connected to the bottom end of the positioning tube 3 through the connecting hole 14, and the inner cavity of the positioning tube 3 is plugged with an ejection assembly, and the bottom end of the ejection assembly extends to the slide groove 4, the ejection assembly can be flexibly extended and retracted in the connecting hole 14 and the two slide grooves 4. Then the staff puts the groove of the lens on the ejection assembly in the positioning tube 3, and then presses the lens down until the lens fits into the lens position on the product surface. Finally, release your fingers and pick up the product to complete the lens assembly. Through the pressure plate 10, it can be installed in the inner cavity of the groove 5 and limit the ejection assembly, thereby improving the stability of the ejection assembly.

[0036] The movable core 6 in the ejection assembly can be inserted into the inner cavity of the positioning tube 3, and the bottom end of the positioning tube 3 can pass through the connecting hole 14 and extend to the slide groove 4. At the same time, it can provide space for the two card slots 8. Since the inner cavities of the two card slots 8 are both inserted with springs 9, the two springs 9 can provide upward elastic force to the movable core 6, so that the movable core 6 can slide up and down flexibly in the inner cavities of the positioning tube 3 and the connecting hole 14, and eject the completed lens assembled product. Since the bottom ends of both sides of the movable core 6 are integrally formed with anti-slip blocks 7 for sliding in the slide groove 4, the movable core 6 can not only move up and down smoothly, but also prevent the movable core 6 from sliding out of the positioning tube 3 and the connecting hole 14.

[0037] The pressure plate 10 can be fixed in the groove 5 of the base 1 by four fixing screws 11, which makes it convenient for the staff to disassemble and assemble the pressure plate 10. The two first notches 12 can facilitate the staff to take the assembled product out of the receiving groove 2. Since the bottom of the other two side walls of the base 1 are provided with second notches 13, it is convenient for the staff to hold the base 1 steadily.

[0038] In summary, the device can provide great convenience in product production and assembly. The circular lenses can be quickly positioned during production operations, and can automatically rebound after positioning and assembly, saving manpower. It not only improves the efficiency of production operations, but also greatly improves the yield rate. At the same time, it also reduces the work intensity of workers and can be applied to circular lenses for sheet cutting of different types of products.

[0039] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

Claims

1. A jig for accurately positioning and assembling circular lenses, characterized by: The invention comprises a base (1), wherein a receiving groove (2) is provided on the top surface of the base (1), a positioning tube (3) is integrally formed on the base (1) and located at the bottom side of the receiving groove (2), and a groove (5) is provided on the bottom surface of the base (1) and located directly below the positioning tube (3); Both side walls of the groove (5) are provided with a slide groove (4), and the slide groove (4) is connected to the bottom end of the positioning tube (3) through a connecting hole (14). The inner cavity of the positioning tube (3) is plugged with an ejection component, and the bottom end of the ejection component extends to the slide groove (4). The inner cavity of the groove (5) is provided with a pressure plate (10).

2. The jig for accurately positioning and assembling circular lenses according to claim 1, characterized in that: The ejection assembly includes a movable core (6), the movable core (6) is inserted into the inner cavity of the positioning tube (3), and the bottom ends of both sides of the movable core (6) are integrally formed with anti-slip blocks (7) for sliding in the slide groove (4); A slot (8) is provided at the bottom end of the movable core (6), a spring (9) is inserted into the inner cavity of the slot (8), and the bottom end of the spring (9) is connected to the pressure plate (10).

3. The jig for accurately positioning and assembling circular lenses according to claim 2, characterized in that: There are two card slots (8), and the two card slots (8) are symmetrically distributed left and right.

4. The jig for accurately positioning and assembling circular lenses according to claim 2, characterized in that: The inner diameter of the positioning tube (3) and the inner diameter of the communicating hole (14) are both the same as the outer diameter of the movable core (6).

5. The jig for accurately positioning and assembling circular lenses according to claim 1, characterized in that: Fixing screws (11) are provided at the four corners of the pressing plate (10), and the four fixing screws (11) are connected to the bottom of the base (1).

6. The jig for accurately positioning and assembling circular lenses according to claim 1, characterized in that: A first notch (12) is provided at the top of both side walls of the base (1), and the first notch (12) is communicated with the accommodating groove (2).

7. The jig for accurately positioning and assembling circular lenses according to claim 1, characterized in that: The bottoms of the other two side walls of the base (1) are each provided with a second notch (13).