Excess material cutting device for bamboo winding composite pipe
By designing support, clamping and adjustment mechanisms, the problem that the existing bamboo wound composite pipe residual material cutting device cannot adapt to the composite pipes of different sizes is solved, and stable and convenient residual material cutting is achieved, improving production efficiency and safety.
Patent Information
- Application Number
- CN202422125210.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The existing bamboo wound composite pipe residual material removal device cannot limit the composite pipes of various sizes according to the needs of use, resulting in manual docking, which reduces the residual material cutting effect.
A device including a workbench, a cutting device, a support mechanism, a clamping mechanism and an adjustment mechanism is designed. Through components such as guide wheels, clamping plates and rotating motors, stable support, clamping and adjustment of composite tubes is achieved, ensuring stable docking and cutting of composite tubes of different sizes.
It improves the stability and convenience of removing residual material of composite pipes, reduces manual operation, improves production efficiency and safety, and reduces labor intensity.
Smart Images

Figure CN223251790U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bamboo winding composite pipe processing, in particular to a bamboo winding composite pipe excess material cutting device. Background Art
[0002] Bamboo-wound composite pipe is a composite pipe made from bamboo as the main raw material through a winding molding process. This pipe combines the high strength, light weight, and environmentally friendly properties of bamboo with the excellent performance of composite materials. Bamboo-wound composite pipe is commonly used in water supply and drainage, irrigation, municipal engineering and other fields, and has good corrosion resistance, compressive strength and service life. Due to the renewable and rapid growth characteristics of bamboo, bamboo-wound composite pipe also has the environmental advantage of sustainable development. The excess material removal device for bamboo-wound composite pipe is a special equipment used to remove excess parts during the production process of bamboo-wound composite pipe. This device is usually designed with a precise cutting mechanism that can quickly and accurately remove the excess parts of the bamboo-wound composite pipe to ensure that the size and quality of the product meet the standards. It may include components such as blades, cutting heads, positioning devices and control systems to achieve efficient and safe excess material removal operations.
[0003] The excess material removal device for bamboo-wound composite pipes precisely removes excess material or irregular edges generated during the winding process, ensuring the pipe's dimensional accuracy and surface quality. This removal improves the overall aesthetics of the product, reduces material waste, and increases production efficiency. Furthermore, due to the inherent nature of the winding process, the production of bamboo-wound composite pipes may produce irregular edges or excess material. If not promptly removed, these irregularities can affect the overall strength, sealing, and service life of the product. The excess material removal device ensures the precise removal of these irregularities, thereby ensuring product quality and performance. Automated or semi-automated excess material removal devices can significantly improve production efficiency. Compared to manual removal, machine operation is faster and more accurate, enabling continuous operation without the risk of fatigue or human error. This helps shorten production cycles and reduce production costs. Traditional excess material removal often requires workers to use handheld tools, which is labor-intensive and poses certain safety risks. With the excess material removal device, workers only need to perform simple operation and maintenance, significantly reducing labor intensity and improving work safety. By precisely removing excess material, the excess material removal device helps reduce raw material waste. In today's increasingly scarce resources, this function is particularly important. It helps companies achieve green production and reduce the impact on the environment. In summary, the excess material cutting device for bamboo-wound composite pipes plays an important role in improving product quality, increasing production efficiency, reducing labor intensity, promoting resource conservation, and adapting to products of different specifications. It is one of the indispensable and important equipment in the modern bamboo-wound composite pipe production line. The problem with the above technology is that: in the process of cutting the excess material of the composite pipe through the cutting device, there are components that cannot limit the various sizes of composite pipes according to the use requirements. Therefore, the user needs to manually push the composite pipe to connect with the cutting device, thereby reducing the excess material cutting effect of the composite pipe. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides a bamboo winding composite pipe excess material cutting device which can overcome the above problems or at least partially solve the above problems.
[0005] The utility model is implemented as follows: a bamboo-wrapped composite pipe surplus material cutting device comprises a workbench, a cutting device and a composite pipe, wherein the cutting device is located on the top of the workbench and is fixedly connected to the top of the workbench, the composite pipe is located on the top of the workbench, and the left side of the composite pipe is horizontally aligned with the cutting end of the cutting device; a supporting mechanism for use with the composite pipe is provided on the top of the workbench; a clamping mechanism for use with the composite pipe is provided on the right side of the composite pipe; and an adjusting mechanism for use with the clamping mechanism is provided on the right side of the workbench.
[0006] In order to improve the cutting stability of the composite pipe, preferably, the support mechanism includes a support plate and four guide wheels. The support plate is located on the top of the workbench and is fixedly connected to the top of the workbench. The four guide wheels are respectively located around the top of the support plate. The top of the guide wheel is rotatably connected to the surface of the bottom of the composite pipe. By setting up the support mechanism, the support plate can assist in supporting the composite pipe through the guide wheels on all sides, and through the mutual cooperation between the composite pipe and the guide wheels, the composite pipe can be assisted to rotate conveniently, thereby avoiding the inability to adjust the cutting orientation of the composite pipe according to usage requirements.
[0007] The two rear ends of the adjusting base are connected to each other with a plurality of adjusting bases, and the two rear ends are connected to each other with a plurality of adjusting bases, and the adjusting bases are connected with each other with a plurality of adjusting bases.
[0008] In order to improve the moving effect of the clamping mechanism, preferably, the adjusting mechanism includes a rotating shaft block, a screw rod, a slider and a rotating motor. The rotating shaft block is located on the right side of the workbench and is fixedly connected to the right side of the workbench. The left side of the screw rod is movably connected to the right side of the rotating shaft block through a rotating shaft. The inner cavity of the slider is connected to the surface of the screw rod by a thread. The output end on the left side of the rotating motor is fixedly connected to the right side of the screw rod, and the top of the slider is fixedly connected to the bottom of the plug-in board. By setting up the adjusting mechanism, the screw rod can cooperate with the slider and the plug-in board to quickly drive the clamping mechanism through the slider to push the composite pipe to dock with the cutting device.
[0009] In order to improve the stability of the screw rod, preferably, a baffle is provided at the connection end of the screw rod and the rotating motor, and a cylindrical rod is fixedly connected to the rear side of the left side of the baffle, and the left side of the cylindrical rod is fixedly connected to the right side of the workbench. By setting the baffle and the cylindrical rod, the baffle can cooperate with the cylindrical rod to achieve the function of assisting the screw rod to rotate stably.
[0010] In order to improve the movement stability of the splint, preferably, the inner cavity of the plug-in plate is fixedly connected to a limit plate, and the surface of the limit plate is movably connected to the inner cavity of the splint. By setting the limit plate, the limit plate can cooperate with the splint to achieve the function of assisting the splint to move stably.
[0011] In order to improve the installation convenience of the rotating motor, preferably, a fixing plate is fixedly connected to the rear side of the rotating motor, and the left side of the fixing plate and the right side of the baffle are fixedly installed by bolts. By setting the fixing plate, the fixing plate can facilitate the user to quickly install and fix the rotating motor.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] The present invention provides a method for docking the composite pipe with the workbench by arranging a workbench, a cutting device, a composite pipe, a supporting mechanism, a clamping mechanism and an adjusting mechanism. During the docking process, the bottom of the composite pipe needs to be fitted and docked with the guide wheel at the top of the supporting plate, and the right side of the composite pipe is plugged and fitted with the left side of the plug-in plate. After the docking is completed, the adjusting rods on both sides are rotated. During the rotation process, the adjusting rods will drive the clamping plate to adjust the position through the threaded connection ends of the arc plate. After the clamping plates on both sides are moved to fit with the inner wall of the composite pipe, the composite pipe can be clamped and limited. After the composite pipe is clamped, the rotating motor can be started. The rotating motor will drive the screw rod to rotate through its own output end. During the rotation process, the screw rod will drive the slider to move through the threaded connection with the slider. During the movement process, the slider will drive the plug-in plate to move. During the movement process, the plug-in plate can drive the composite pipe to dock with the cutting device, thereby improving the stability and convenience of cutting off the excess material of the composite pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure provided by an embodiment of the utility model;
[0015] Figure 2 This is a schematic diagram of the movement of the clamping mechanism provided by the embodiment of the utility model;
[0016] Figure 3 This is a schematic diagram of the connection between the composite tube and the cutting device provided by the embodiment of the utility model;
[0017] Figure 4 This is a schematic diagram of the connection between the clamping mechanism and the composite pipe provided by an embodiment of the utility model;
[0018] Figure 5 It is a cross-sectional view of the clamping mechanism provided by an embodiment of the present utility model.
[0019] In the figure: 1. workbench; 2. cutting device; 3. composite tube; 4. supporting mechanism; 5. clamping mechanism; 6. adjusting mechanism; 401. supporting plate; 402. guide wheel; 501. plug-in plate; 502. clamping plate; 503. arc plate; 504. adjusting rod; 601. rotating shaft block; 602. screw rod; 603. slider; 604. rotating motor; 8. baffle; 9. cylindrical rod; 10. limit plate; 11. fixing plate. DETAILED DESCRIPTION
[0020] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0021] The structure of the present utility model is described in detail below with reference to the accompanying drawings.
[0022] like Figures 1 to 5As shown, the bamboo winding composite pipe residual material cutting device provided by the embodiment of the present invention includes a workbench 1, a cutting device 2 and a composite pipe 3. The cutting device 2 is located on the top of the workbench 1 and is fixedly connected to the top of the workbench 1. The composite pipe 3 is located on the top of the workbench 1, and the left side of the composite pipe 3 is horizontally aligned with the cutting end of the cutting device 2; the top of the workbench 1 is provided with a supporting mechanism 4 used in conjunction with the composite pipe 3; the right side of the composite pipe 3 is provided with a clamping mechanism 5 used in conjunction with the composite pipe 3; the right side of the workbench 1 is provided with an adjusting mechanism 6 used in conjunction with the clamping mechanism 5, the supporting mechanism 4 includes a supporting plate 401 and four guide wheels 402, the supporting plate 401 is located on the top of the workbench 1 and is fixedly connected to the top of the workbench 1, the four guide wheels The guide wheels 402 are respectively located around the top of the support plate 401, and the top of the guide wheel 402 is rotatably connected to the surface of the bottom of the composite pipe 3. By setting the support mechanism 4, the support plate 401 can assist in supporting the composite pipe 3 through the guide wheels 402 on all sides, and through the mutual cooperation between the composite pipe 3 and the guide wheels 402, the effect of assisting the composite pipe 3 to rotate conveniently can be achieved, thereby avoiding the inability to adjust the cutting orientation of the composite pipe 3 according to the use requirements. The clamping mechanism 5 includes a plug-in plate 501, two splints 502, two arc plates 503 and two adjusting rods 504. The left side of the plug-in plate 501 is plugged into and communicated with the inner cavity of the composite pipe 3. The two splints 502 are respectively located on the front and On the rear side, the opposite sides of the two splints 502 are fitted with the inner wall of the composite tube 3, and the two arc plates 503 are respectively located on the front and rear sides of the right side of the plug-in plate 501 and are fixedly connected to the surface of the plug-in plate 501. The inner cavity of the adjusting rod 504 is connected to the inner cavity of the arc plate 503 by a thread, and the side of the adjusting rod 504 close to the splint 502 is rotatably connected to the surface of the splint 502 by a rotating shaft. By setting the clamping mechanism 5, the plug-in plate 501 can cooperate with the splint 502 to quickly clamp and limit the composite tube 3, thereby preventing the composite tube 3 from falling off during the process of removing the excess material, and through the cooperation between the adjusting rod 504 and the arc plate 503, it can also achieve the goal of quickly driving the splint 502 to move forward. The effect of position adjustment is achieved, so as to achieve the effect of improving the stable docking of the clamping mechanism 5 with the composite pipes 3 of different sizes. The adjusting mechanism 6 includes a rotating shaft block 601, a screw rod 602, a slider 603 and a rotating motor 604. The rotating shaft block 601 is located on the right side of the workbench 1 and is fixedly connected to the right side of the workbench 1. The left side of the screw rod 602 is movably connected to the right side of the rotating shaft block 601 through a rotating shaft. The inner cavity of the slider 603 is connected to the surface of the screw rod 602 through a threaded connection. The output end on the left side of the rotating motor 604 is fixedly connected to the right side of the screw rod 602. The top of the slider 603 is fixedly connected to the bottom of the plug-in board 501. By setting the adjusting mechanism 6, the screw rod 602 can cooperate with the slider 603 and the plug-in board 501.The slider 603 is used to drive the clamping mechanism 5 to quickly push the composite pipe 3 to dock with the cutting device 2. A baffle 8 is provided at the connection end of the screw rod 602 and the rotating motor 604. The rear side of the left side of the baffle 8 is fixedly connected to a cylindrical rod 9. The left side of the cylindrical rod 9 is fixedly connected to the right side of the workbench 1. By setting the baffle 8 and the cylindrical rod 9, the baffle 8 plays a role in cooperating with the cylindrical rod 9 to achieve the role of assisting the screw rod 602 to rotate stably. The inner cavity of the plug-in plate is fixedly connected to the limit plate 10. The surface of the limit plate 10 is movably connected to the inner cavity of the splint 502. By setting the limit plate 10, the limit plate 10 plays a role in cooperating with the splint 502 to achieve the role of assisting the splint 502 to move stably. The rear side of the rotating motor 604 is fixedly connected to a fixing plate 11. The left side of the fixing plate 11 is fixedly installed with the right side of the baffle 8 by bolts. By setting the fixing plate 11, the fixing plate 11 plays a role in facilitating the user to quickly install and fix the rotating motor 604. ,
[0023] The working principle of this utility model:
[0024] When in use, the composite pipe 3 is docked with the workbench 1. During the docking process, the bottom of the composite pipe 3 needs to be fitted with the guide wheel 402 on the top of the support plate 401, and the right side of the composite pipe 3 is plugged and fitted with the left side of the plug-in plate 501. After the docking is completed, the adjusting rods 504 on both sides are rotated. During the rotation process, the adjusting rods 504 will drive the clamping plate 502 to adjust its position through the threaded connection end of the arc plate 503. After the clamping plates 502 on both sides are moved to fit with the inner wall of the composite pipe 3, the composite pipe 3 can be clamped. The role of limiting is that after the composite tube 3 is clamped, the rotating motor 604 can be started, and the rotating motor 604 will drive the screw rod 602 to rotate through its own output end, and the screw rod 602 will drive the slider 603 to move through the threaded connection with the slider 603 during the rotation process, and the slider 603 will drive the plug-in plate 501 to move during the movement, and the plug-in plate 501 can drive the composite tube 3 to dock with the cutting device 2 during the movement, thereby improving the stability and convenience of the excess material cutting of the composite tube 3.
[0025] The specific models and specifications of the workbench 1, cutting device 2 and rotating motor 604 proposed in this application need to be selected and determined based on the actual specifications of the device. The specific selection calculation method, line connection method and control method all adopt the existing technology in this field, so they will not be described in detail.
[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0027] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent will not depart from the scope of the technical solution of the present invention.
Claims
1. A bamboo winding composite pipe excess material removal device, comprising a workbench (1), a removal device (2) and a composite pipe (3), characterized in that: The cutting device (2) is located on the top of the workbench (1) and is fixedly connected to the top of the workbench (1); the composite tube (3) is located on the top of the workbench (1); and the left side of the composite tube (3) is horizontally aligned with the cutting end of the cutting device (2); The top of the workbench (1) is provided with a supporting mechanism (4) used in conjunction with the composite pipe (3); A clamping mechanism (5) used in conjunction with the composite tube (3) is provided on the right side of the composite tube (3); An adjustment mechanism (6) is provided on the right side of the workbench (1) and is used in conjunction with the clamping mechanism (5); The clamping mechanism (5) comprises a plug-in plate (501), two clamping plates (502), two arc plates (503) and two adjusting rods (504); the left side of the plug-in plate (501) is plugged and connected to the inner cavity of the composite tube (3); the two clamping plates (502) are respectively located at the front side and the rear side of the inner cavity of the plug-in plate (501); the opposite sides of the two clamping plates (502) are both in contact with the inner wall of the composite tube (3); the two arc plates (503) are respectively located at the front side and the rear side of the right side of the plug-in plate (501) and are fixedly connected to the surface of the plug-in plate (501); the inner cavity of the adjusting rod (504) is connected to the inner cavity of the arc plate (503) by a thread; the side of the adjusting rod (504) close to the clamping plate (502) is rotatably connected to the surface of the clamping plate (502) by a rotating shaft.
2. The bamboo-wound composite pipe excess material removal device according to claim 1, characterized in that: The support mechanism (4) comprises a support plate (401) and four guide wheels (402), wherein the support plate (401) is located on the top of the workbench (1) and is fixedly connected to the top of the workbench (1), and the four guide wheels (402) are respectively located around the top of the support plate (401), and the top of the guide wheel (402) is rotatably connected to the surface of the bottom of the composite pipe (3).
3. The bamboo-wound composite pipe excess material removal device according to claim 2, characterized in that: The adjusting mechanism (6) comprises a rotating shaft block (601), a screw rod (602), a slider (603) and a rotating motor (604); the rotating shaft block (601) is located on the right side of the workbench (1) and is fixedly connected to the right side of the workbench (1); the left side of the screw rod (602) is movably connected to the right side of the rotating shaft block (601) via a rotating shaft; the inner cavity of the slider (603) is connected to the surface of the screw rod (602) via a thread; the output end on the left side of the rotating motor (604) is fixedly connected to the right side of the screw rod (602); and the top of the slider (603) is fixedly connected to the bottom of the plug board (501).
4. The bamboo-wound composite pipe excess material removal device according to claim 3, characterized in that: A baffle (8) is sleeved on the connection end of the screw rod (602) and the rotating motor (604), and a cylindrical rod (9) is fixedly connected to the rear side of the left side of the baffle (8), and the left side of the cylindrical rod (9) is fixedly connected to the right side of the workbench (1).
5. The bamboo wound composite pipe excess material removal device according to claim 4, characterized in that: The inner cavity of the plug board is fixedly connected to a limit plate (10), and the surface of the limit plate (10) is movably connected to the inner cavity of the clamping plate (502).
6. The bamboo-wound composite pipe excess material removal device according to claim 5, characterized in that: A fixing plate (11) is fixedly connected to the rear side of the rotating motor (604), and the left side of the fixing plate (11) and the right side of the baffle (8) are fixedly installed by bolts.