Improved high-pressure slip casting equipment

By introducing the third and fourth modules into the horizontal grouting machine, four-way mold opening is achieved, which solves the problems of small scope of application and low production capacity of existing equipment, and realizes mechanized production and efficient production of complex ceramic devices.

CN223251942UActive Publication Date: 2025-08-22龙小蓉
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Patent Information

Application Number
CN202422421374.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-22
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

Existing high-pressure grouting and forming equipment can only produce ceramic devices with simple structures and cannot be suitable for ceramic devices with complex structures. Moreover, vertical grouting machines take up a large space and low production capacity during mass production.

Method used

The third and fourth modules are arranged between the first module and the second module of the horizontal grouting machine. By pushing the assembly to move on the vertical guide arm, a four-way mold opening is realized, supporting a three-point or four-point production process, and the module movement is realized through the cooperation of pulleys and slide rails, increasing the scope of equipment application and production capacity.

Benefits of technology

Mechanized production of complex ceramic devices has been realized, labor investment has been reduced, horizontal grouting equipment has been improved, and production lines can be arranged more compactly in a limited space, with a higher production capacity than vertical grouting machines.

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Abstract

The utility model relates to the technical field of ceramic grouting equipment, in particular to improved high-pressure grouting forming equipment which comprises a machine frame, a first module and a second module are assembled on the machine frame, the first module or the second module can move along the machine frame, and a middle module is arranged between the first module and the second module. A vertical guide arm capable of moving along the rack is assembled at the position, corresponding to the middle module, of the rack, the middle module is movably assembled on the vertical guide arm, the first module, the second module and the middle module are oppositely combined to form a mold cavity, the third module and / or the fourth module can move on the vertical guide arm through a pushing assembly, and four-direction mold opening of the grouting machine is achieved. And the ceramic device produced by the three-part or four-part production process can be mechanically produced, so that the application range of the equipment is enlarged. Due to the fact that the module of the horizontal grouting machine is hung on the machine frame, the multiple sets of grouting machines form a production line for batch production, arrangement of the grouting machines is more compact, occupied space is small, and in the same space, the productivity of the horizontal grouting machine is higher than that of a vertical grouting machine.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic grouting equipment, in particular to an improved high-pressure grouting molding equipment. Background Art

[0002] High-pressure grouting molding equipment is a tool for producing ceramic devices such as ceramic toilets and wash basins. In the prior art, high-pressure grouting molding equipment usually only includes two sets of modules, which is difficult to apply to the production of ceramic devices with complex structures. For details, please refer to the Chinese utility model patent with announcement number CN211729610U, which records a high-pressure grouting machine for daily-use ceramics. The equipment mainly consists of a frame, a fixed mold and a movable mold arranged on the frame. The fixed mold and the movable mold are matched to form a cavity. The grouting system injects grout into the cavity. After the ceramic blank is formed, the movable mold is translated outward to facilitate the demolding of the ceramic blank. Due to the limitation of the mold opening method of the grouting machine, the existing high-pressure grouting equipment can only be used to produce ceramic devices with relatively simple structures, that is, ceramics with a two-part production process. It cannot be applied to ceramics with a three-part or four-part production process, and its scope of application is relatively small.

[0003] Although the vertical high-pressure grouting machine can improve the scope of application of the grouting machine by adding modules, you can refer to the Chinese invention patent with announcement number CN106239699B for a vertical high-pressure grouting molding machine mold closing process, which enables the grouting machine to process more styles of ceramic devices by adding modules between the mold cores. However, when multiple groups of grouting machines form a production line for batch production, the vertical grouting machine group will have the problem of occupying space. In the same space, the output of the vertical high-pressure grouting machine is lower than that of the horizontal high-pressure grouting machine. Therefore, further improvements need to be made to the existing high-pressure grouting molding equipment. Summary of the Invention

[0004] The purpose of the present invention is to provide an improved high-pressure grouting molding equipment to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an improved high-pressure grouting molding equipment, comprising a frame, on which a first module and a second module are mounted, the first module or the second module being movable along the frame, and an intermediate module being arranged between the first module and the second module, a vertical guide arm being movable along the frame being mounted at a corresponding position between the frame and the intermediate module, the intermediate module being movably mounted on the vertical guide arm, the first module, the second module and the intermediate module being relatively combined to form a mold cavity.

[0006] Wherein, the middle module includes a third module and a fourth module arranged opposite to the third module, and the third module and the fourth module are both assembled on the vertical guide arm.

[0007] Wherein, the vertical guide arm is arranged on the lower side of the frame, and the vertical guide arm and the frame are arranged vertically.

[0008] The opening and closing direction between the first module and the second module is perpendicular to the opening and closing direction between the third module and the fourth module.

[0009] Wherein, the vertical guide arm is equipped with a pushing component for driving the third module to move, and the pushing component is connected to the third module;

[0010] and / or

[0011] The vertical guide arm is equipped with a pushing assembly for driving the fourth module to move, and the pushing assembly is connected to the fourth module.

[0012] Wherein, the pushing assembly includes a driving member and a sliding member, the third module is placed on the sliding member, and the movable end of the driving member is connected to the third module;

[0013] And / or the fourth module is placed on the sliding member, and the movable end of the driving member is connected to the fourth module.

[0014] The upper end of the third module is provided with a mounting frame, which is sleeved on the vertical guide arm, and one end of the mounting frame is connected to the third module, and the other end of the mounting frame is connected to the sliding member;

[0015] and / or

[0016] A mounting frame is constructed on the upper end of the fourth module. The mounting frame is sleeved on the vertical guide arm, and one end of the mounting frame is connected to the fourth module, and the other end of the mounting frame is connected to the sliding member.

[0017] Wherein, rollers are provided on the upward side of the vertical guide arm, the first module and the second module, and a slide rail is provided on the frame. The vertical guide arm, the first module and the second module are movably assembled on the frame through the cooperation of the rollers and the slide rail.

[0018] The frame is further provided with a driving component for pushing the second module to move, and one end of the driving component is connected to the second module.

[0019] Among them, it also includes a grouting system for grouting into the mold cavity, and a grouting pipe is provided on the downward side of the first module, the second module or the middle module, and the grouting pipe is connected to the grouting system.

[0020] Compared with the prior art, the beneficial effect of the present invention is that: the present application arranges a third module and a fourth module between the first module and the second module of the horizontal grouting machine, and the third module and / or the fourth module can move back and forth on the vertical guide arm by pushing the assembly, so that the grouting machine can realize four-way mold opening, and ceramic devices with three-part or four-part production processes can also be mechanized. On the one hand, it increases the scope of application of horizontal high-pressure grouting equipment, and on the other hand, it can reduce the manual input in the production process.

[0021] Secondly, since the molding units of the horizontal grouting machine are suspended on the frame, when multiple molding units form a production line for batch production, the arrangement between the grouting units is more compact, the occupied space is smaller, and it is more suitable for arrangement in the limited space of the production line. In the same space, the production capacity of the horizontal grouting machine is higher than that of the vertical grouting machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of an improved high-pressure grouting molding equipment;

[0023] Figure 2 A schematic diagram of the partial three-dimensional structure of an improved high-pressure grouting molding equipment Figure 1 ;

[0024] Figure 3 It is a schematic diagram of the top view of an improved high-pressure grouting molding equipment;

[0025] Figure 4 A schematic diagram of the partial three-dimensional structure of an improved high-pressure grouting molding equipment Figure 2 ;

[0026] Figure 5 It is a partial side structural schematic diagram of an improved high-pressure grouting molding equipment;

[0027] The markings of the components in the accompanying drawings are as follows:

[0028] 1-frame, 11-first module, 12-second module, 13-vertical guide arm, 15-mounting frame; 2-middle module, 21-third module, 22-fourth module; 3-pushing assembly, 31-driving member, 32-sliding member, 33-sliding track, 34-sliding seat. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1: Figure 1-5 As shown, an improved high-pressure grouting molding equipment includes a frame 1, on which a first module 11 and a second module 12 are installed, and the first module 1 or the second module 12 can move along the frame 1, and also includes an intermediate module 2 arranged between the first module 11 and the second module 12, and a vertical guide arm 13 that can move along the frame 1 is installed at the corresponding position of the frame 1 and the intermediate module 2, and the intermediate module 2 is movably installed on the vertical guide arm 13, the first module 11, the second module 12 and the intermediate module 2 are relatively combined to form a mold cavity, wherein the intermediate module 2 includes a third module 21 and a fourth module 22 arranged opposite to the third module 21, and the third module 21 and the fourth module 22 are both installed on the vertical guide arm 13, and the grouting equipment also includes a grouting system for grouting into the mold cavity, and a grouting pipe is provided on the downward side of the first module 11 or the second module 12 or the intermediate module 2, and the grouting pipe is connected to the grouting system.

[0031] Among them, rollers are provided on the upward side of the vertical guide arm 13, the first module 11, and the second module 12, and a slide rail is provided on the frame. The vertical guide arm 13, the first module 11, and the second module 12 are movably assembled on the frame 1 through the cooperation of the rollers and the slide rail.

[0032] When the grouting machine is in production state, the first module 11, the second module 12, the third module 21, and the fourth module 22 are matched to form a mold cavity, and the grouting system injects grout into the mold cavity through the grouting pipe. After the ceramic body is formed, the second module 12 is moved first and then the vertical guide arm is moved to move the middle module 2, so that the first module 11, the middle module 2, and the second module 12 are separated, and then the third module 21 and the fourth module 22 are moved to realize the demolding of the ceramic body, so that the grouting machine can realize four-way mold opening. Ceramic devices with three-part or four-part production processes can all be mechanized for production, which increases the scope of application of horizontal high-pressure grouting equipment and effectively improves the production capacity of ceramic bodies.

[0033] Among them, the high-pressure grouting system is an existing technology and will not be described in detail in this embodiment.

[0034] Specifically, the vertical guide arm 13 is arranged on the lower side of the frame 1, and the vertical guide arm 13 is arranged perpendicular to the frame 1. The two ends of the vertical guide arm are respectively extended to the outside of the frame to ensure that the third module and / or the fourth module can move to both sides of the frame, thereby enabling the grouting machine to achieve four-way mold opening.

[0035] In this embodiment, the opening and closing direction between the first module 11 and the second module 12 is perpendicular to the opening and closing direction between the third module 21 and the fourth module 22, so as to realize the mechanized production of complex ceramic blanks, such as the production of four-part ceramic components, which helps to improve the production capacity of ceramic blanks.

[0036] In this embodiment, a pushing assembly 3 is installed on one side of the vertical guide arm 13. The pushing assembly 3 consists of a driving member 31 and a sliding member 32. The driving member 31 is a cylinder or a hydraulic cylinder. The sliding member 32 includes a sliding rail 33 and a sliding seat 34 that can be slidably assembled on the sliding rail. The sliding rail 33 is assembled on the outer end surface of the vertical guide arm 13. The third module 21 is connected to the sliding seat 34. The movable end of the cylinder or hydraulic cylinder is connected to the third module 21 or the sliding seat 34. The fourth module 22 is fixed on the other end of the vertical guide arm 13. By opening and closing the cylinder or hydraulic cylinder, the movable rod is extended and retracted, driving the third module to move, thereby completing the opening and closing action of the third module.

[0037] Preferably, the pushing assembly 3 can also be two groups, and the movable ends of the two groups of pushing assemblies 3 are respectively arranged outward on the vertical guide arm 13, the fourth module 22 is placed on the sliding seat body 34, and the movable end of the cylinder or hydraulic cylinder is connected to the fourth module 22 or the sliding seat body 34, so that the third module 21 and the fourth module 22 can both move on the vertical guide arm 13, so that after the mold is opened, the distance between the modules is larger, which is convenient for manual removal of the ceramic blank.

[0038] Specifically, the upper ends of the third module 21 and the fourth module 22 are respectively constructed with mounting frames 18, and the mounting frames 18 are respectively mounted on the vertical guide arms 13, and one end of the mounting frame 18 is connected to the module, and the other end of the mounting frame 18 is connected to the sliding member 32, wherein the movable end of the cylinder or hydraulic cylinder can also be connected to the mounting frame 18.

[0039] Among them, the frame 1 is also provided with a driving component for pushing the second module to move. One end of the driving component is connected to the second module 12. The driving component is a cylinder or a hydraulic cylinder. The driving component is linked to the second module. By opening and closing the cylinder or hydraulic cylinder, the movable rod is extended and retracted to drive the second module to move, thereby controlling the opening and closing of the second module.

[0040] Example 2: A high-pressure grouting equipment group, wherein the first module 11, the second module 12, the third module 21, the fourth module 22 and the vertical guide arm 13 form a molding unit, and multiple groups of the molding units are movably assembled on the frame 1 in turn to form a grouting equipment group. The molding unit of the horizontal grouting machine is suspended on the frame. When multiple groups of grouting machines form a production line for batch production, the arrangement between the grouting units is more compact, and the horizontal space occupied is smaller, which is more suitable for arrangement in the limited space of the production line. In the same space, the production capacity of the horizontal grouting machine is higher than that of the vertical grouting machine.

[0041] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. An improved high-pressure grouting molding equipment, comprising a frame, on which a first module and a second module are mounted, wherein the first module or the second module is movable along the frame, characterized in that: It also includes an intermediate module arranged between the first module and the second module. A vertical guide arm that can move along the frame is installed at the corresponding position of the frame and the intermediate module. The intermediate module is movably installed on the vertical guide arm. The first module, the second module and the intermediate module are relatively combined to form a mold cavity.

2. The improved high-pressure grouting molding equipment according to claim 1, characterized in that: The middle module includes a third module and a fourth module arranged opposite to the third module. The third module and the fourth module are both assembled on the vertical guide arm.

3. The improved high-pressure grouting molding equipment according to claim 1, characterized in that: The vertical guide arm is arranged on a lower side of the frame, and the vertical guide arm and the frame are arranged vertically.

4. The improved high-pressure grouting molding equipment according to claim 2, characterized in that: The opening and closing direction between the first module and the second module is perpendicular to the opening and closing direction between the third module and the fourth module.

5. The improved high-pressure grouting molding equipment according to claim 2, characterized in that: The vertical guide arm is equipped with a pushing assembly for driving the third module to move, and the pushing assembly is connected to the third module; and / or The vertical guide arm is equipped with a pushing component for driving the fourth module to move, and the pushing component is connected to the fourth module.

6. The improved high-pressure grouting molding equipment according to claim 5, characterized in that: The pushing assembly includes a driving member and a sliding member, the third module is placed on the sliding member, and the movable end of the driving member is connected to the third module; and / or The fourth module is placed on the sliding member, and the movable end of the driving member is connected to the fourth module.

7. The improved high-pressure grouting molding equipment according to claim 6, characterized in that: A mounting frame is constructed at the upper end of the third module, the mounting frame is sleeved on the vertical guide arm, one end of the mounting frame is connected to the third module, and the other end of the mounting frame is connected to the sliding member; and / or A mounting frame is constructed on the upper end of the fourth module. The mounting frame is sleeved on the vertical guide arm, and one end of the mounting frame is connected to the fourth module, and the other end of the mounting frame is connected to the sliding member.

8. The improved high-pressure grouting molding equipment according to claim 1, characterized in that: Rollers are provided on the upward side of the vertical guide arm, the first module and the second module, and slide rails are provided on the frame. The vertical guide arm, the first module and the second module are movably assembled on the frame through the cooperation of the rollers and the slide rails.

9. The improved high-pressure grouting molding equipment according to claim 1, characterized in that: The frame is further provided with a driving component for pushing the second module to move, and one end of the driving component is connected to the second module.

10. The improved high-pressure grouting molding equipment according to claim 1, characterized in that: It also includes a grouting system for grouting into the mold cavity. A grouting pipe is provided on the downward side of the first module, the second module or the middle module, and the grouting pipe is connected to the grouting system.

Citation Information

Patent Citations

  • A mold closing process for a vertical high-pressure injection molding machine

    CN106239699B

  • High-pressure grouting machine for domestic ceramics

    CN211729610U