Lightweight plate forming device

By setting a combined design of electric heating wire and surface drum inside the pressure plate, the problem of uneven stress in the lightweight plate molding device is solved, and the flatness and uniform extrusion of the plate surface is achieved, and the forming quality is improved.

CN223252413UActive Publication Date: 2025-08-22SICHUAN GUANYU XINRUN TECH CO LTD
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Patent Information

Application Number
CN202422139234.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-08-22
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

The existing lightweight plate forming devices are prone to uneven stress during the extrusion process, resulting in inconsistent surface thickness of the plate and problems of wrinkling and stacking.

Method used

An electric heating wire is installed inside the pressure plate to soften the sheet, and a roller is installed on the upper surface of the pressure plate to roll along the pressure plate for even extrusion. Combined with screws, motor-driven rollers and cleaning rollers and other components, ensuring the uniformity of the extrusion process and the flatness of the surface of the sheet.

Benefits of technology

The quality of the sheet after extrusion is improved, the unevenness and wrinkle of the sheet surface is avoided, and the uniformity and accuracy of the sheet molding are enhanced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light-weight plate forming device which comprises a base, the upper surface of the base is fixedly connected with a first screw, the end, away from the base, of the first screw is rotationally connected with a top plate, the upper surface of the top plate is fixedly connected with a fifth motor, the output end of the fifth motor is fixedly connected with the first screw, and the side surface of the first screw is in threaded connection with a pressing plate. A limiting plate is fixedly connected to the lower surface of the pressing plate, an electric heating wire is fixedly connected to the interior of the pressing plate, a third motor is fixedly connected to the side surface of the top plate, a second screw is fixedly connected to the output end of the third motor, a sliding block is in threaded connection to the side surface of the second screw, and an electric telescopic rod is fixedly connected to the lower surface of the sliding block; the output end of the electric telescopic rod is fixedly connected with a support, the side surface of the support is fixedly connected with a fourth motor, and the output end of the fourth motor is fixedly connected with a roller. Through the components, the roller can roll on the surface of the pressing plate, so that the surface of the pressing plate is uniformly stressed, the surface of an extruded plate is smooth, and the quality of the plate is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of plate processing, in particular to a lightweight plate forming device. Background Art

[0002] Existing lightweight sheet metal forming devices all utilize an extrusion mechanism to cause the upper and lower pressing plates to extrude the sheet metal and control the thickness of the sheet metal after forming. Although the thickness of the sheet metal can be accurately controlled, thereby improving the processing quality of the sheet metal, the pressing plates are easily subjected to uneven force during the extrusion process, resulting in inconsistent surface thickness of the produced sheet metal. For example, the sheet metal hot pressing forming device disclosed in a Chinese patent, whose application number is CN202323309157.6, although the hovering position of the upper hot pressing block and the lower hot pressing block is controlled, the hot pressing thickness of the sheet metal can be accurately controlled, thereby improving the processing accuracy of the sheet metal, but there is no component for applying pressure in the middle part of the hot pressing block, and the thickness of the center position of the final formed pressing plate is easily higher than that of the two sides, resulting in an uneven surface of the pressing plate, which has limitations in use. Utility Model Content

[0003] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art, and to provide a lightweight sheet forming device, which utilizes a pressing plate to extrude the sheet, and is provided with an electric heating wire inside the pressing plate to soften the sheet for easy extrusion and forming, and a rolling roller is provided on the upper surface of the pressing plate, so that the roller rolls along the surface of the pressing plate, making the extrusion of the pressing plate more uniform, improving the quality of the sheet after extrusion, and avoiding the problem of wrinkling and stacking on the surface of the sheet due to uneven force on the pressing plate during the extrusion process.

[0004] The utility model also provides the above-mentioned lightweight plate forming device, comprising: a base, the upper surface of the base is fixedly connected to a support plate, the side surface of the support plate is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a shaft cylinder, the side surface of the shaft cylinder is transmission-connected to a conveyor belt, the upper surface of the base is fixedly connected to a first screw, the end of the first screw away from the base is rotatably connected to a top plate, the upper surface of the top plate is fixedly connected to a fifth motor, the output end of the fifth motor is fixedly connected to the first screw, the side surface of the first screw is threadedly connected to a pressing plate, the lower surface of the pressing plate is fixedly connected to a limiting plate, and the interior of the pressing plate is fixedly connected to an electric heating wire;

[0005] The top plate is fixedly connected to a third motor on its side, the output end of which is fixedly connected to a second screw, the side surface of which is threadedly connected to a slider, the lower surface of which is fixedly connected to an electric telescopic rod, the output end of which is fixedly connected to a bracket, the side surface of which is fixedly connected to a fourth motor, and the output end of which is fixedly connected to a roller. With these components, the roller can be rolled on the surface of the pressing plate, evenly applying force to the surface of the pressing plate, resulting in a smooth surface of the extruded sheet, thereby improving the quality of the sheet.

[0006] According to the lightweight sheet forming device described in the utility model, a support rod is fixedly connected to the upper surface of the base, and the end of the support rod away from the base is fixedly connected to the top plate. Through the above components, the support rod can be used to support the top plate, making it easier for the device to extrude and form the sheet.

[0007] According to the lightweight sheet forming device described in the utility model, a motor 1 is fixedly connected to the side surface of the support rod, and a cleaning roller is fixedly connected to the output end of the motor 1. Through these components, the motor 1 drives the cleaning roller to rotate, cleaning debris and impurities from the surface of the sheet, thereby making the surface of the extruded sheet smooth.

[0008] According to the lightweight sheet forming device described in the utility model, the upper surface of the support plate is provided with a sheet groove, and the lower surface of the limiting plate extends into the interior of the sheet groove during operation. With these components, the limiting plate can be inserted into the sheet groove to facilitate pressing the sheet into a shape of a specified size.

[0009] According to the lightweight sheet forming device described in the utility model, a support plate is fixedly connected to the inner side wall of the support plate, and the upper surface of the support plate is in contact with the conveyor belt during operation. With these components, the support plate can support the conveyor belt, so that the lower surface of the sheet remains flat during the extrusion forming process.

[0010] According to the lightweight sheet forming device described in the utility model, the inner side surface of the bracket is rotatably connected to the roller, and the side surface of the roller is movably connected to the pressing plate during operation. With the above components, when the pressing plate is pressing the sheet, the roller can be rolled over the pressing plate to make the pressing plate more flat and reduce wrinkling and stacking.

[0011] According to the lightweight sheet metal forming device described in this utility model, there are two symmetrically distributed screw rods (1), the pressure plate is located between the two screw rods, and the end of the slider away from the electric telescopic rod is slidably connected to the top plate. Through these components, the two screw rods (1) synchronously drive the pressure plate to extrude the sheet metal, resulting in a smooth surface after extrusion and improving the quality of the sheet metal. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0013] Figure 1 This is the overall structural diagram of the lightweight plate forming device of the utility model;

[0014] Figure 2 This is a front structural diagram of the lightweight plate forming device of the utility model;

[0015] Figure 3 This is a cross-sectional structural diagram of the lightweight plate forming device of the utility model;

[0016] Figure 4 This is a cross-sectional overall structural diagram of the lightweight plate forming device of the present invention.

[0017] Legend:

[0018] 1. Base; 2. Support rod; 3. Motor 1; 4. Screw 1; 5. Support plate; 6. Motor 2; 7. Conveyor belt; 8. Press plate; 9. Plate trough; 10. Limit plate; 11. Top plate; 12. Motor 3; 13. Bracket; 14. Motor 4; 15. Motor 5; 16. Slider; 17. Screw 2; 18. Electric telescopic rod; 19. Roller; 20. Heating wire; 21. Shaft cylinder; 22. Support plate; 23. Cleaning roller. DETAILED DESCRIPTION

[0019] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0020] Reference Figure 1-4The embodiment of the present utility model is a lightweight plate forming device, which includes: a base 1, the upper surface of the base 1 is fixedly connected to a support plate 5, supporting a shaft cylinder 21 and other conveying mechanisms to facilitate conveying plates, the side surface of the support plate 5 is fixedly connected to a motor 2 6, which provides power for the rotation of the shaft cylinder 21, the output end of the motor 2 6 is fixedly connected to the shaft cylinder 21, driving the conveyor belt 7 to move and convey the plates, the side surface of the shaft cylinder 21 is transmission-connected to the conveyor belt 7, which is driven by the shaft cylinder 21 to move and convey the plates, the upper surface of the base 1 is fixedly connected to a screw 1 4, there are two screws 1 4 and they are symmetrically distributed, and after rotating, it drives the pressure plate 8 to move, and the end of the screw 1 4 away from the base 1 A top plate 11 is rotatably connected to support sliders 16 and other components to facilitate extrusion molding of the sheet material. A motor 5 15 is fixedly connected to the upper surface of the top plate 11 to provide power for the rotation of the screw 4. The output end of the motor 5 15 is fixedly connected to the screw 4. The side surface of the screw 4 is threadedly connected to a pressing plate 8. The pressing plate 8 is located between the two screws 4 and contacts the surface of the sheet material to form the sheet material by extrusion. A limiting plate 10 is fixedly connected to the lower surface of the pressing plate 8 to limit the two sides of the sheet material during the extrusion process so that the sheet material is formed according to the specified size. A heating wire 20 is fixedly connected to the interior of the pressing plate 8 to provide heat to the pressing plate 8 to soften the sheet material for extrusion processing.

[0021] The side surface of the top plate 11 is fixedly connected with a motor 3 12, which provides power for the rotation of the screw 2 17. The output end of the motor 3 12 is fixedly connected with the screw 2 17, which drives the slider 16 to slide after rotation. The side surface of the screw 2 17 is threadedly connected with the slider 16. The end of the slider 16 away from the electric telescopic rod 18 is slidably connected to the top plate 11, sliding on the top plate 11, so that the roller 19 can evenly roll over the surface of the pressure plate 8, thereby improving the quality of the sheet after forming. The lower surface of the slider 16 is fixedly connected with the electric telescopic rod 18, which drives the roller 19 to contact the pressure plate 8. The output end of the electric telescopic rod 18 is fixedly connected to the bracket 13, and the inner side surface of the bracket 13 is rotatably connected to the roller 19 to support the roller 19 so that the roller 19 rotates in the bracket 13. The side surface of the bracket 13 is fixedly connected to the motor 4 14 to provide power for the rotation of the roller 19. The output end of the motor 4 14 is fixedly connected to the roller 19. The side surface of the roller 19 is movably connected to the pressing plate 8 during work, and rolls along the surface of the pressing plate 8 during the extrusion molding process of the sheet, so that the force on the pressing plate 8 when extruding the sheet is more uniform, thereby improving the quality of the sheet after molding.

[0022] The upper surface of the base 1 is fixedly connected to a support rod 2, and the end of the support rod 2 away from the base 1 is fixedly connected to the top plate 11 for supporting the top plate 11, so that the device can extrude the plate into shape. The side surface of the support rod 2 is fixedly connected to a motor 3 to provide power for the rotation of the cleaning roller 23. The output end of the motor 3 is fixedly connected to the cleaning roller 23, which cleans the debris and impurities on the surface of the plate by rotating on the surface of the plate, so that the surface of the extruded plate is smooth. The upper surface of the support plate 5 is provided with a plate groove 9, so that the limit plate 10 can be inserted into the plate groove 9 during the extrusion process of the plate, limiting the two sides of the plate, and the plate can be pressed into a shape of a specified size. The lower surface of the limit plate 10 extends to the inside of the plate groove 9 during work, and the side inner wall of the support plate 5 is fixedly connected to a support plate 22, which supports the conveyor belt 7 with the support plate 22, so that the lower surface of the plate remains flat during the extrusion molding process, and the upper surface of the support plate 22 fits with the conveyor belt 7 during work.

[0023] Working principle: Place the plate on the support plate 5 and transport it using the conveyor belt 7, then drive the cleaning roller 23 to rotate by the motor 3 to remove dust and impurities on the surface of the plate. When the plate is transported to the bottom of the pressing plate 8, the screw 4 drives the pressing plate 8 to press down, and the limit plate 10 is stuck in the plate groove 9 in the support plate 5. The heating wire 20 provides heat for the plate to soften the plate for easy extrusion. When the pressing plate 8 extrude the plate, the electric telescopic rod 18 pushes the roller 19 to contact the pressing plate 8, and drives the roller 19 to rotate with the motor 4 14. At the same time, under the drive of the screw 2 17, the slider 16 drives the roller 19 to roll along the upper surface of the pressing plate 8, so that the pressing plate 8 can extrude the plate more evenly, and the support plate 22 supports the conveyor belt 7 on the lower surface of the plate, so that the lower surface of the plate is also kept flat.

[0024] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A lightweight plate forming device, characterized in that: include: A base (1), the upper surface of the base (1) is fixedly connected to a support plate (5), the side surface of the support plate (5) is fixedly connected to a motor 2 (6), the output end of the motor 2 (6) is fixedly connected to a shaft cylinder (21), the side surface of the shaft cylinder (21) is transmission-connected to a conveyor belt (7), the upper surface of the base (1) is fixedly connected to a screw rod 1 (4), the end of the screw rod 1 (4) away from the base (1) is rotatably connected to a top plate (11), the upper surface of the top plate (11) is fixedly connected to a motor 5 (15), the output end of the motor 5 (15) is fixedly connected to the screw rod 1 (4), the side surface of the screw rod 1 (4) is threadedly connected to a pressure plate (8), the lower surface of the pressure plate (8) is fixedly connected to a limiting plate (10), and the interior of the pressure plate (8) is fixedly connected to an electric heating wire (20); The side surface of the top plate (11) is fixedly connected to a motor three (12), the output end of the motor three (12) is fixedly connected to a screw rod two (17), the side surface of the screw rod two (17) is threadedly connected to a slider (16), the lower surface of the slider (16) is fixedly connected to an electric telescopic rod (18), the output end of the electric telescopic rod (18) is fixedly connected to a bracket (13), the side surface of the bracket (13) is fixedly connected to a motor four (14), and the output end of the motor four (14) is fixedly connected to a roller (19).

2. A lightweight plate forming device according to claim 1, characterized in that: A support rod (2) is fixedly connected to the upper surface of the base (1), and one end of the support rod (2) away from the base (1) is fixedly connected to the top plate (11).

3. A lightweight plate forming device according to claim 2, characterized in that: The side surface of the support rod (2) is fixedly connected to a motor 1 (3), and the output end of the motor 1 (3) is fixedly connected to a cleaning roller (23).

4. A lightweight plate forming device according to claim 1, characterized in that: The upper surface of the support plate (5) is provided with a plate groove (9), and the lower surface of the limiting plate (10) extends to the inside of the plate groove (9) during operation.

5. The lightweight plate forming device according to claim 1, characterized in that: The inner side wall of the support plate (5) is fixedly connected with a support plate (22), and the upper surface of the support plate (22) is in contact with the conveyor belt (7) during operation.

6. A lightweight plate forming device according to claim 1, characterized in that: The inner side surface of the bracket (13) is rotatably connected to the roller (19), and the side surface of the roller (19) is movably connected to the pressing plate (8) during operation.

7. The lightweight plate forming device according to claim 1, characterized in that: There are two screw rods (4) and they are symmetrically distributed. The pressure plate (8) is located between the two screw rods (4). The end of the slider (16) away from the electric telescopic rod (18) is slidably connected to the top plate (11).

Citation Information

Patent Citations

  • Plate hot press molding device

    CN221436991U