Unmanned aerial vehicle for patrol inspection of tower drum of fan mixed tower
Through the rotating design and protection mechanism of the fan-mixed tower tower inspection drone, the problem of traditional drones being difficult to cover the dead corners of the tower is solved, and all-round inspection and equipment protection are achieved.
Patent Information
- Application Number
- CN202422748463.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Traditional drone inspection methods are difficult to cover every part of the fan tower, especially the interior and hidden areas, easily leaving detection dead corners, and infrared sensors are easily damaged by collisions.
A fan mixed tower tower inspection drone is designed, using a rotating design of meshing the driving wheel and the gear rim, combining the protection mechanism of the airbag sleeve and the buffer rod to ensure that the infrared sensor covers the tower surface in all directions and provides buffer protection during collision.
It realizes all-round inspection of the fan tower, eliminates detection blind spots, improves detection reliability, and protects infrared sensors during collisions to avoid equipment damage.
Smart Images

Figure CN223253309U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind turbine tower inspection, in particular to a wind turbine hybrid tower inspection drone. Background Art
[0002] At present, infrared detection has become a very effective detection method for photovoltaic components in photovoltaic power stations. With the support of drone technology, drones equipped with infrared sensors can perform infrared detection on all components of photovoltaic power stations efficiently and with full coverage to find hot spot defects in components. This method has been widely used.
[0003] The inspection drone provided according to patent announcement number: CN218086035U relates to the field of robotics technology, including a drone body, a camera, a gas detection device, a laser ranging device and a controller; wherein, the first support device includes a mounting bracket, a first servo, a vertical bracket, a second servo, a U-shaped bracket, a third servo and a support plate; through the inspection drone of this application, it can fly to the corresponding position of the pipeline, and then use the camera to collect images of the pipeline and monitoring instruments, and use the gas detection device to detect whether the combustible gas near the pipeline exceeds the standard, thereby replacing manual inspection work to improve inspection efficiency.
[0004] Traditional drone inspection methods are difficult to cover every part of the tower, especially the interior and hidden areas, which easily leave blind spots for detection; and during the inspection process, detection equipment such as infrared sensors are easily hit by foreign objects on the ground or the internal structure of the tower, causing equipment damage. Utility Model Content
[0005] The purpose of the utility model is to provide a wind turbine hybrid tower inspection drone, which can avoid the difficulty of traditional drone inspection methods in covering every part of the tower, especially the internal and hidden areas, which easily leave blind spots for detection.
[0006] The utility model provides a wind turbine hybrid tower inspection drone, comprising a body, a fixing plate mounted on the lower end of the body by bolts, connecting rods are provided on both sides of the fixing plate, the lower ends of the connecting rods are connected to an annular sleeve, a detection mechanism is rotatably mounted in the annular sleeve, and a protective mechanism is mounted on the outer side of the annular sleeve, the protective mechanism protects the detection mechanism.
[0007] Preferably, the detection mechanism includes a gear ring located in the annular sleeve, a swivel is provided on the outside of the gear ring, the swivel is rotatably provided in a rotating groove opened on the inner side of the annular sleeve, and a driving wheel is rotatably provided on the lower side of the annular sleeve, and the driving wheel is engaged with the gear ring.
[0008] Preferably, a plurality of ferrules are provided on the upper end of the gear ring, and infrared sensors are installed in the ferrules.
[0009] Preferably, a socket is symmetrically provided on the upper side of the ferrule, and a positioning buckle is inserted into the socket.
[0010] Preferably, the protection mechanism comprises an airbag sleeve sleeved on the outside of the annular sleeve, and a pair of slide plates provided on the inside of the airbag sleeve are slidably connected to the mounting grooves provided on both sides of the annular sleeve.
[0011] Preferably, a screw rod is rotatably provided in the installation groove, and the screw rod is threadedly connected to the slide plate in the airbag cover.
[0012] Preferably, a ring-shaped air bag is provided at the bottom of the annular sleeve.
[0013] Preferably, a groove is provided on the outer side of the airbag cover.
[0014] Preferably, a pair of brackets are provided at the lower end of the body, a cushion block is provided at the lower end of the bracket, a through hole is provided on the lower side of the cushion block, and a buffer rod is slidably provided in the through hole.
[0015] Preferably, the buffer rod is connected to the inner wall of the through hole via a spring.
[0016] The wind turbine tower inspection drone provided by the present invention is as follows:
[0017] 1. The utility model meshes the driving wheel with the gear ring, causing the gear ring to rotate with the infrared sensor, thereby achieving all-round coverage of the inner and outer surfaces of the tower. The rotating design eliminates blind spots in detection, ensuring that every part can be carefully inspected, thereby improving the reliability of detection. At the same time, during inspection, the airbag sleeve located outside the annular sleeve is used to protect the infrared sensor. When the body is hit, the protruding airbag sleeve is used to buffer the force of the collision, thereby preventing the infrared sensor from being hit during inspection.
[0018] 2. The utility model slides the airbag cover in the installation groove, so that the airbag cover slides upward to protect the infrared sensor, thereby preventing the infrared sensor from being hit by foreign objects on the ground when the body descends. At the same time, the use of springs and buffer rods is combined to further enhance the buffering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0020] Figure 1This is a schematic diagram of the overall structure of an embodiment of the utility model;
[0021] Figure 2 This is a schematic plan view of the overall structure of an embodiment of the utility model;
[0022] Figure 3 This is a schematic structural diagram of the inspection mechanism and protection mechanism of an embodiment of the utility model;
[0023] Figure 4 This is a schematic diagram of the inspection mechanism structure of an embodiment of the utility model;
[0024] Figure 5 This is a schematic cross-sectional view of the annular sleeve structure according to an embodiment of the present utility model;
[0025] Figure 6 This is a schematic diagram of the trough structure of an embodiment of the utility model;
[0026] Figure 7 This is a schematic diagram of the airbag cover structure of an embodiment of the utility model;
[0027] Figure 8 This is a schematic diagram of the disassembled structure of the bracket and buffer rod of an embodiment of the present utility model.
[0028] Reference numerals:
[0029] 1. Body; 2. Bracket; 3. Through hole; 4. Spring; 5. Buffer rod; 6. Fixing plate; 7. Connecting rod; 8. Annular sleeve; 9. Mounting groove; 10. Screw; 11. Gear ring; 12. Swivel; 13. Clamping sleeve; 14. Infrared sensor; 15. Jack; 16. Positioning buckle; 17. Driving wheel; 18. Rotating groove; 19. Airbag cover; 20. Annular airbag; 21. Groove. DETAILED DESCRIPTION
[0030] The following embodiments of the present invention are described in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments may be combined with each other.
[0031] Please refer to Figures 1-8 The embodiment of the utility model provides a wind turbine hybrid tower inspection drone, including a body 1, a fixing plate 6 is installed at the lower end of the body 1 by bolts, the lower end of the fixing plate 6 is ring-shaped, and connecting rods 7 are provided on both sides of the fixing plate 6, the lower end of the connecting rod 7 is connected to the annular sleeve 8, and a detection mechanism is rotatably installed in the annular sleeve 8.
[0032] Among them, the detection mechanism includes a gear ring 11 located in the annular sleeve 8, and a swivel 12 is provided on the outside of the gear ring 11. The swivel 12 is rotatably set in a rotation groove 18 opened on the inner side of the annular sleeve 8. The gear ring 11 rotates stably through the rotation groove 18, and a driving wheel 17 is rotatably set on the lower side of the annular sleeve 8. The driving wheel 17 is engaged with the gear ring 11. The driving wheel 17 is driven by the motor to make the gear ring 11 rotate automatically.
[0033] Since a plurality of ferrules 13 are provided at the upper end of the gear ring 11 and an infrared sensor 14 is installed in the ferrule 13, when the gear ring 11 rotates, the plurality of infrared sensors 14 are prompted to rotate for inspection. The rotating design eliminates blind spots in detection, ensures that each part can be carefully inspected, improves the reliability of detection, and can effectively identify the position of the tower with defects through inspection.
[0034] In addition, a socket 15 is symmetrically provided on the upper side of the ferrule 13 , and a positioning buckle 16 is inserted into the socket 15 . The positioning buckle 16 is used to fix the infrared sensor 14 and also facilitates its assembly and disassembly.
[0035] Furthermore, in order to prevent the infrared sensor 14 from being hit during inspection, a protection mechanism is installed on the outside of the annular sleeve 8 to protect the detection mechanism.
[0036] Specifically, the protective mechanism includes an airbag cover 19 that is sleeved on the outside of the annular cover 8. A pair of slides arranged on the inside of the airbag cover 19 are slidably connected to the mounting grooves 9 opened on both sides of the annular cover 8. The airbag cover 19 protrudes from the annular cover 8. When the device is hit by a collision, the airbag cover 19 contacts the collision object first, cushions the force of the collision, and protects the infrared sensor 14.
[0037] In addition, a screw rod 10 is rotatably arranged in the mounting groove 9. The screw rod 10 is threadedly connected to the slide plate in the airbag cover 19. The screw rod 10 is driven by a motor. When the screw rod 10 rotates, the airbag cover 19 is automatically moved. When the airbag cover 19 moves to the upper end of the mounting groove 9, the airbag cover 19 wraps the infrared sensor 14, which can effectively prevent the infrared sensor 14 from being hit by foreign objects on the ground when the body 1 descends.
[0038] A groove 21 is provided on the outer side of the airbag cover 19 , and one of the connecting rods 7 is located in the groove 21 , so that the airbag cover 19 can move smoothly.
[0039] Furthermore, a ring-shaped air bag 20 is provided at the bottom of the annular sleeve 8 to enhance the protection of the infrared sensor 14 .
[0040] It is worth noting that a pair of brackets 2 are provided at the lower end of the body 1, and a pad is provided at the lower end of the bracket 2. A through hole 3 is opened on the lower side of the pad, and a buffer rod 5 is slidably provided in the through hole 3. The buffer rod 5 is connected to the inner wall of the through hole 3 by a spring 4. When the body 1 falls, the buffer rod 5 contacts the ground and squeezes the spring 4. The elastic action of the spring 4 cushions the body 1, thereby strengthening the protection of the infrared sensor 14.
[0041] In summary, the working principle of a wind turbine hybrid tower inspection drone in an embodiment of the present invention is as follows: during inspection, the gear ring 11 rotates with the infrared sensor 14 through the engagement of the driving wheel 17 and the gear ring 11, thereby achieving all-round coverage of the inner and outer surfaces of the tower, and the airbag cover 19 located on the outside of the annular cover 8 is used to protect the infrared sensor 14. When the body 1 is collided, the protruding airbag cover 19 is used to buffer the force of the collision to prevent the infrared sensor 14 from being hit during inspection; secondly, the airbag cover 19 slides in the mounting groove 9, so that the airbag cover 19 slides upward to protect the infrared sensor 14, thereby preventing the infrared sensor 14 from being hit by foreign objects on the ground when the body 1 descends.
[0042] The above is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A wind turbine tower inspection drone, comprising a body (1), characterized in that: A fixing plate (6) is mounted on the lower end of the body (1) via bolts. Connecting rods (7) are provided on both sides of the fixing plate (6). The lower ends of the connecting rods (7) are connected to an annular sleeve (8). A detection mechanism is rotatably mounted in the annular sleeve (8), and a protective mechanism is mounted on the outer side of the annular sleeve (8). The protective mechanism protects the detection mechanism.
2. The wind turbine hybrid tower inspection drone according to claim 1 is characterized by: The detection mechanism comprises a gear ring (11) located in an annular sleeve (8), a rotating ring (12) is provided on the outer side of the gear ring (11), the rotating ring (12) is rotatably provided in a rotating groove (18) opened on the inner side of the annular sleeve (8), and a driving wheel (17) is rotatably provided on the lower side of the annular sleeve (8), and the driving wheel (17) is meshed with the gear ring (11).
3. The wind turbine tower inspection drone according to claim 2 is characterized by: A plurality of ferrules (13) are provided at the upper end of the gear ring (11), and infrared sensors (14) are installed in the ferrules (13).
4. The wind turbine tower inspection drone according to claim 3 is characterized by: The upper side of the ferrule (13) is symmetrically provided with an insertion hole (15), and a positioning buckle (16) is inserted into the insertion hole (15).
5. The wind turbine tower inspection drone according to claim 1 is characterized by: The protective mechanism comprises an airbag sleeve (19) sleeved on the outside of the annular sleeve (8), and a pair of slides arranged on the inside of the airbag sleeve (19) are slidably connected to the mounting grooves (9) opened on both sides of the annular sleeve (8).
6. The wind turbine tower inspection drone according to claim 5 is characterized by: A screw rod (10) is rotatably arranged in the installation groove (9), and the screw rod (10) is threadedly connected to the slide plate in the airbag cover (19).
7. The wind turbine tower inspection drone according to claim 6, characterized in that: A ring-shaped air bag (20) is provided at the bottom of the annular sleeve (8).
8. The wind turbine tower inspection drone according to claim 7, characterized in that: A groove (21) is provided on the outer side of the airbag cover (19).
9. The wind turbine hybrid tower inspection drone according to claim 1, characterized in that: A pair of brackets (2) are provided at the lower end of the body (1), a cushion block is provided at the lower end of the bracket (2), a through hole (3) is provided on the lower side of the cushion block, and a buffer rod (5) is slidably provided in the through hole (3).
10. The wind turbine hybrid tower inspection drone according to claim 9, characterized in that: The buffer rod (5) is connected to the inner wall of the through hole (3) via a spring (4).
Citation Information
Patent Citations
Inspection unmanned aerial vehicle
CN218086035U