Structure for horizontally pushing reel into bag
Automatic bag loading is achieved through the reel flat push-in device, which solves the problems of low manual operation efficiency and position consistency, improves production efficiency and reduces the probability of misoperation, and realizes an efficient and traceable bag loading process.
Patent Information
- Application Number
- CN202422203786.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-09
AI Technical Summary
In the prior art, the reel bagging process relies on manual operations, resulting in low production efficiency, high factory employment costs, difficult to guarantee the consistency of desiccant and humidity cards, and easy to miss, misinstall or multiple installs.
The reel flat push-in bag device is adopted, including the machine, bag opening and clamping device, material pushing device, gas circuit system and electrical action control system. The vacuum bag suction device and the bottom clamping device are used to automatically complete the bag packing process of reel, humidity card and desiccant to ensure position consistency and reduce misoperation.
Significantly improve production efficiency, reduce manpower, ensure the relative position consistency between the desiccant and humidity card and the reel, reduce the probability of missing, misinstalled and multi-installed, and trace the problem.
Smart Images

Figure CN223253362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product packaging equipment, in particular to a roll-to-bag push-in structure. Background Art
[0002] When packaging reels loaded with finished semiconductor component tape, the commonly used packaging line routine processes include reel loading, reel labeling and QC stamping, humidity card placement, desiccant placement, reel removal and bagging, product bagging, vacuum sealing, automatic unloading, etc., thus completing the semiconductor reel packaging process.
[0003] In the prior art, when the reel is loaded into the packaging bag, a desiccant and a humidity card are also required to be placed to ensure that the humidity of the internal environment after the packaging bag is sealed meets the product storage conditions. Currently, the above bagging process is completed manually. The prior art has the following defects:
[0004] 1. Manual operation will increase the factory's labor costs and be inefficient;
[0005] 2. Manual operation makes it difficult to ensure the consistency of the relative positions of the desiccant, humidity card and reel, which will affect the appearance and quality of the packaging;
[0006] 3. Manual operations are prone to omission, misinstallation, or overinstallation of humidity cards or desiccants, resulting in quality problems that cannot be traced.
[0007] A new type of reel bagging structure is now needed to solve the above-mentioned problems. Utility Model Content
[0008] The utility model provides a reel-pushing bagging device, which solves the problems of waste of labor and low production efficiency in the existing reel product bagging by technical transformation, greatly reduces the probability of missing, wrong loading, and overloading of humidity cards or desiccants, and the problems can be traced.
[0009] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0010] A device for pushing a reel into a bag horizontally comprises a machine, a bag opening and clamping device, a material pushing device, an air circuit system and an electrical motion control system. The material pushing device and the bag opening and clamping device are installed on the machine, and the material pushing device comprises a support plate feeding device, a product support plate, a blocking power device and a baffle assembly. A product support plate is installed at the output end of the support plate feeding device, and the product is placed on the product support plate. A blocking power device and a baffle assembly are also installed on the product support plate. The baffle assembly is installed at the output end of the blocking power device, and the blocking power device is used to drive the baffle assembly along the product support plate to push the product toward the bag opening and clamping device. The electrical motion control system controls the bag opening and clamping device and the material pushing device to drive through the air circuit system.
[0011] Preferably, the baffle assembly includes a reel baffle and a humidity card desiccant baffle, the reel baffle is used to push the reel, and the humidity card desiccant baffle is used to push the humidity card and the desiccant product.
[0012] Preferably, the bag opening and clamping device includes a lifting device, a vacuum bag suction device, a bottom clamping device, an upper bracket and a lower bracket. The lower bracket and the lifting device are installed on the machine platform. The upper bracket is installed at the output end of the lifting device. The lifting device is used to drive the upper bracket to move in the vertical direction. The packaging bag for storing the product is placed between the upper bracket and the lower bracket, and a vacuum bag suction device is installed between the upper bracket and the lower bracket. The vacuum bag suction device is used to suck the bag opening of the opened packaging bag. The lower bracket is also equipped with a bottom clamping device. The bottom clamping device is used to press the lower layer of the opened bag opening tightly on the lower bracket.
[0013] Preferably, the vacuum bag suction device includes an upper suction cup and a lower suction cup, the upper suction cup is installed at the bottom surface of the upper bracket, and the upper suction cup is adsorbed on the upper side of the bag opening of the packaging bag, and the lower suction cup is installed at the upper surface of the lower bracket, and the lower suction cup is adsorbed on the lower side of the bag opening of the packaging bag.
[0014] Preferably, the bottom clamping device includes a clamping drive device and a movable pressure plate, the clamping drive device is installed on the machine platform, the movable pressure plate is movably installed on the lower bracket, the clamping drive device is connected to the movable pressure plate, and the clamping drive device is used to push the movable pressure plate into the open bag opening and be set close to the lower edge of the bag opening.
[0015] The beneficial effects of the present invention are:
[0016] The utility model places the reel, humidity card, and desiccant on the product support plate in sequence, uses a vacuum bag suction device to open the bag opening up and down, then uses the movable pressure plate of the bottom clamping device to press the bottom layer of the bag opening against the lower support of the machine. The support plate feeding device and the blocking power device move toward the bag opening at the same time, pushing the reel, humidity card, and desiccant into the bag. Then the support plate feeding device drives the product support plate back to the waiting position. At this time, the product baffle is still in the bag to prevent the product from being pulled out by the product support plate. After the product support plate returns to the carrying position, the blocking power device moves, and the product baffle leaves the bag opening and returns to the waiting position. The reel is pushed into the bag horizontally.
[0017] The utility model adopts an automated product push-in bagging device, which can greatly improve production efficiency, reduce manpower, ensure the consistency of the relative positions of the desiccant, humidity card and reel, greatly reduce the probability of missing, wrong installation and over-installation of humidity card or desiccant, and can trace any problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the pusher device of the utility model;
[0020] Figure 3 This is a schematic diagram of the bag opening and clamping mechanism of the utility model;
[0021] Figure 4 This is a schematic diagram of the bottom clamping device of the utility model;
[0022] Description of the accompanying figures: machine 1, bag opening and clamping device 2, lifting device 21, vacuum bag suction device 22, upper suction cup 221, lower suction cup 222, bottom clamping device 23, clamping drive device 231, movable pressure plate 232, upper bracket 24, lower bracket 25, pushing device 3, support plate feeding device 31, product support plate 32, blocking power device 33, baffle assembly 34, reel baffle 341, humidity card desiccant baffle 342, product 4. DETAILED DESCRIPTION
[0023] The specific contents of the utility model are described in detail below with reference to the accompanying drawings and embodiments.
[0024] See also Figure 1-4As shown, the present application provides a reel-pushing bag-in device, including a machine 1, a bag opening and clamping device 2, a pushing device 3, an air circuit system and an electrical motion control system. The pushing device 3 and the bag opening and clamping device 2 are installed on the machine 1, and the pushing device 3 includes a support plate feeding device 31, a product support plate 32, a blocking power device 33 and a baffle assembly 34. The output end of the support plate feeding device 31 is installed with a product support plate 32, and the product 4 is placed on the product support plate 32. A blocking power device 33 and a baffle assembly 34 are also installed on the product support plate 32, and the baffle assembly 34 is installed at the output end of the blocking power device 33. The blocking power device 33 is used to drive the baffle assembly 34 along the product support plate 32 to push the product toward the bag opening and clamping device 2. The electrical motion control system controls the bag opening and clamping device 2 and the pushing device 3 to drive through the air circuit system.
[0025] Furthermore, the baffle assembly 34 includes a reel baffle 341 and a humidity card desiccant baffle 342 . The reel baffle 341 is used to push the reel, and the humidity card desiccant baffle 342 is used to push the humidity card and the desiccant product.
[0026] Furthermore, in order to enable the bag opening and clamping device 2 to open and fix the bag opening of the packaging bag, the bag opening and clamping device 2 includes a lifting device 21, a vacuum bag suction device 22, a bottom clamping device 23, an upper bracket 24 and a lower bracket 25. The lower bracket 25 and the lifting device 21 are installed on the machine 1. The upper bracket 24 is installed at the output end of the lifting device 21. The lifting device 21 is used to drive the upper bracket 24 to move in the vertical direction. The packaging bag for storing the product 4 is placed between the upper bracket 24 and the lower bracket 25, and a vacuum bag suction device 22 is installed between the upper bracket 24 and the lower bracket 25. The vacuum bag suction device 22 is used to suck and open the bag opening of the packaging bag. The lower bracket 25 is also installed with a bottom clamping device 23. The bottom clamping device 23 is used to press the lower layer of the opened bag opening tightly on the lower bracket 25.
[0027] Furthermore, in order to enable the vacuum bag suction device 22 to open the bag opening of the packaging bag, the vacuum bag suction device 22 includes an upper suction cup 221 and a lower suction cup 222. The upper suction cup 221 is installed on the bottom surface of the upper bracket 24, and the upper suction cup 221 is adsorbed on the upper side of the bag opening of the packaging bag. The lower suction cup 222 is installed on the upper surface of the lower bracket 25, and the lower suction cup 222 is adsorbed on the lower side of the bag opening of the packaging bag.
[0028] Furthermore, the bottom clamping device 23 includes a clamping drive device 231 and a movable pressure plate 232. The clamping drive device 231 is installed on the machine 1, and the movable pressure plate 232 is movably installed on the lower bracket 25. The clamping drive device 231 is driven and connected to the movable pressure plate 232. The clamping drive device 231 is used to push the movable pressure plate 232 into the opened bag opening and is set close to the lower edge of the bag opening.
[0029] In one embodiment, the bottom clamping device 23 includes a clamping drive cylinder, a rack assembly, a movable gear, and a movable pressure plate 232. The output end of the clamping drive cylinder is connected to a horizontally arranged rack assembly. A movable gear is mounted on the machine platform 1 so as to rotate relative to the upper surface of the lower bracket 25. The movable gear is positioned above the rack assembly and meshes with the rack assembly. The movable gear is fixedly connected to the movable pressure plate 232, which extends into the open bag opening and is positioned adjacent to the lower edge of the bag opening. The clamping drive cylinder drives the rack assembly to move horizontally, thereby controlling the rotation of the movable gear. The rotation of the movable gear drives the movable pressure plate 232 to move relative to the lower bracket 25, pressing or releasing the bag opening.
[0030] Furthermore, in order to detect whether there is a product 4 on the product support plate 32, a material detection sensor is installed on one side of the machine 1. The bag opening and clamping mechanism 2 is also equipped with a detection sensor for detecting whether the packaging bag is clamped in place.
[0031] In this embodiment, the reel, humidity card, and desiccant are placed sequentially on the product support plate. The bag opening is opened vertically and horizontally using a vacuum bag suction device. The bottom layer of the bag opening is then pressed against the lower support of the machine platform by the movable pressure plate of the bottom clamping device. The support plate feeding device and the blocking power device simultaneously move toward the bag opening, pushing the reel, humidity card, and desiccant into the bag. The support plate feeding device then drives the product support plate back to the waiting position. At this time, the product baffle remains in the bag to prevent the product from being pulled out by the product support plate. After the product support plate returns to the feeding position, the blocking power device moves, and the product baffle leaves the bag opening and returns to the waiting position. The reel is pushed horizontally into the bag to complete the process.
[0032] This embodiment uses an automated product push-in bagging device, which can greatly improve production efficiency, reduce manpower, ensure the consistency of the relative positions of the desiccant, humidity card and reel, greatly reduce the probability of missing, wrong installation and overloading of humidity cards or desiccant, and can trace any problems.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
[0034] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0035] In the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
Claims
1. A reel push-in bag device, characterized in that: It includes a machine, a bag opening and clamping device, a pushing device, an air circuit system and an electrical motion control system. The pushing device and the bag opening and clamping device are installed on the machine. The pushing device includes a support plate feeding device, a product support plate, a blocking power device and a baffle assembly. The output end of the support plate feeding device is installed with a product support plate, and the product is placed on the product support plate. A blocking power device and a baffle assembly are also installed on the product support plate. The baffle assembly is installed at the output end of the blocking power device. The blocking power device is used to drive the baffle assembly along the product support plate to push the product toward the bag opening and clamping device. The electrical motion control system controls the bag opening and clamping device and the pushing device to drive through the air circuit system.
2. A reel-pushing bag-introducing device according to claim 1, characterized in that: The baffle assembly includes a reel baffle and a humidity card desiccant baffle. The reel baffle is used to push the reel, and the humidity card desiccant baffle is used to push the humidity card and desiccant products.
3. The reel-pushing bag-introducing device according to claim 1, characterized in that: The bag opening and clamping device includes a lifting device, a vacuum bag suction device, a bottom clamping device, an upper bracket and a lower bracket. The lower bracket and the lifting device are installed on the machine platform. The upper bracket is installed at the output end of the lifting device. The lifting device is used to drive the upper bracket to move in the vertical direction. The packaging bag for storing the product is placed between the upper bracket and the lower bracket, and a vacuum bag suction device is installed between the upper bracket and the lower bracket. The vacuum bag suction device is used to suck the bag opening of the opened packaging bag. The lower bracket is also equipped with a bottom clamping device. The bottom clamping device is used to press the lower layer of the opened bag opening tightly on the lower bracket.
4. A reel-pushing bag-introducing device according to claim 3, characterized in that: The vacuum bag suction device includes an upper suction cup and a lower suction cup. The upper suction cup is installed on the bottom surface of the upper bracket and is adsorbed on the upper side of the bag opening of the packaging bag. The lower suction cup is installed on the upper surface of the lower bracket and is adsorbed on the lower side of the bag opening of the packaging bag.
5. The reel-pushing bag-introducing device according to claim 3, characterized in that: The bottom clamping device includes a clamping drive device and a movable pressure plate. The clamping drive device is installed on the machine platform. The movable pressure plate is movably installed on the lower bracket. The clamping drive device is driven and connected to the movable pressure plate. The clamping drive device is used to push the movable pressure plate into the open bag opening and is set close to the lower edge of the bag opening.