Feeding mechanism of carrier tape packaging machine

By designing the loading mechanism of the carrier tape packaging machine, the automatic flip and stable feeding of soft magnetic products are achieved, the problem of low manual flip efficiency is solved, and the equipment utilization rate and product safety are improved.

CN223253406UActive Publication Date: 2025-08-22DONGYANG DONGCI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422597124.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, soft magnetic products require manual flip and feeding of materials during packaging, resulting in low efficiency, low equipment utilization rate, high labor intensity, and easy to cause damage to the product.

Method used

A loading mechanism for carrying belt packaging machine is designed, including a positioning platform, a transverse transport mechanism, a magnetic suction assembly, a pressing assembly, a conveying mechanism and a direct vibration flip mechanism to achieve automatic flip and stable feeding and avoid manual intervention.

Benefits of technology

It realizes automatic feeding, long-term cache and automatic flip of soft magnetic products, improves equipment utilization, reduces failure rate and labor intensity, and ensures that the product is not damaged.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a loading mechanism of a carrier tape packaging machine, which comprises a bedplate, a positioning platform is arranged above the bedplate, a transverse moving carrying mechanism is arranged on one side of the positioning platform, the transverse moving carrying mechanism comprises a support frame, a transverse moving module is arranged above the support frame, the output end of the transverse moving module is connected with a connecting block, and the connecting block is connected with the positioning platform. A magnetic attraction assembly and a material pressing assembly are connected to the connecting block, a conveying mechanism is arranged at one end of the positioning platform, a straight vibration turnover mechanism is arranged at the end of the conveying mechanism, a switch box is further installed above the platen, and an electric control box is installed at the bottom of the platen. Products are positioned through the positioning platform, the transversely-moving carrying mechanism drives the magnetic attraction assembly to carry the positioned products to the conveying mechanism, then the products are sequentially conveyed to the straight vibration turnover mechanism through the conveying mechanism, and the products enter the carrier tape packaging machine after being turned over through the straight vibration turnover mechanism. The device has the effects of automatic feeding, long-time caching and automatic overturning.
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Description

Technical Field

[0001] The utility model belongs to the technical field of feeding, and in particular relates to a feeding mechanism of a carrier tape packaging machine. Background Art

[0002] Soft magnetic materials, also known as high-permeability materials, have low coercivity and exhibit high saturation flux density, high magnetic permeability, narrow and elongated hysteresis loops with small area, low hysteresis losses, and low remanence and coercivity. In the power industry, they are used to manufacture cores for electrical equipment such as motors and transformers. The production process for soft magnetic products consists of seven main steps: material preparation, pressing, sintering, grinding, appearance inspection, performance testing, and packaging.

[0003] After the soft magnetic products have undergone automatic appearance inspection by CCD equipment, they need to be packaged according to different packaging requirements. Some small products need to be flipped over and then placed on the carrier belt for packaging. Because the products have undergone appearance inspection, they cannot be fed through ordinary vibration plates and other mechanisms, which can easily damage the products. Currently, most of them are manually adsorbed and flipped row by row using magnets and then placed on the conveying mechanism. This is inefficient, the rear row products are easily adsorbed, manual processing is troublesome, labor-intensive, and the equipment cannot be separated from human feeding, resulting in low equipment utilization. Utility Model Content

[0004] The purpose of the present invention is to provide a feeding mechanism for a carrier tape packaging machine to solve the problems mentioned in the above background technology. The feeding mechanism provided by the present invention has the characteristics of automatic flipping function, no manual intervention is required, and stable feeding.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a loading mechanism of a carrier packaging machine, comprising a table, a positioning platform is installed above the table, a transverse conveying mechanism is provided on one side of the positioning platform, the transverse conveying mechanism comprises a support frame, a transverse module is installed above the support frame, a connecting block is connected to the output end of the transverse module, a magnetic suction component and a pressing component are respectively connected to the connecting block, a conveying mechanism is provided at one end of the positioning platform, a direct vibration flipping mechanism is provided at the end of the conveying mechanism, a switch box is also installed above the table, and an electric control box is installed at the bottom of the table.

[0006] In order to realize the picking and placing of products, the magnetic suction component further includes a lifting cylinder, which is installed on the surface of the connecting block. The output end of the lifting cylinder is connected to a sheet metal cover, and a magnetic suction cylinder is installed above the sheet metal cover. A plastic magnetic strip is provided inside the sheet metal cover, and the output end of the magnetic suction cylinder is connected to the plastic magnetic strip.

[0007] In order to achieve product non-connection, improve the accuracy of single-row product suction, and reduce the failure rate, the pressing assembly further includes a transition block, the transition block is installed on the side of the connecting block, a pressing cylinder is installed on the transition block, the output end of the pressing cylinder is connected to a pressing plate, and a silicone pad is connected to the bottom surface of the pressing plate.

[0008] In order to achieve positioning of the product, the positioning platform further includes a platform plate, and a positioning block is installed on the platform plate.

[0009] In order to realize the conveying of the product, the conveying mechanism further includes a conveyor belt, a guide plate is installed above the conveyor belt, and a detection sensor is installed on the end of the conveyor belt.

[0010] In order to realize the flipping and conveying of the product, the straight vibration flipping mechanism further includes a mounting plate, a straight vibrator is installed above the mounting plate, a flip block is installed on the output end of the straight vibrator, and a flip groove is provided on the flip block.

[0011] In order to make the angle of the flip block have a certain adjustment capability, the direct vibration flip mechanism further includes a bottom plate, which is arranged at the bottom of the mounting plate, and the bottom plate and the mounting plate are connected through an angle adjustment plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The utility model realizes the positioning of the product through the positioning platform, and drives the magnetic suction component to transport the positioned product to the conveying mechanism through the transverse conveying mechanism. The conveying mechanism then transports the product to the direct vibration flipping mechanism in sequence. After the product is flipped by the direct vibration flipping mechanism, it enters the carrier packaging machine, which has the effects of automatic feeding, long-term buffering and automatic flipping;

[0014] 2. The utility model uses a straight vibrator to drive the turning block to vibrate and transport the product, and realizes automatic turning of the product under the guidance of the turning groove;

[0015] 3. The utility model uses the pressing cylinder to drive the pressing plate to press the side products, so as to achieve the goal of not dragging the products together, improve the accuracy of single-row product suction, and reduce the failure rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a structural diagram of the transverse transport mechanism of the present invention;

[0018] Figure 3 This is a schematic diagram of the structure of the magnetic attraction component and the pressing component of the utility model;

[0019] Figure 4This is a structural diagram of the positioning platform of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the conveying mechanism of the utility model;

[0021] Figure 6 This is a structural diagram of the direct vibration flipping mechanism of the utility model;

[0022] In the figure: 1. Table; 2. Positioning platform; 21. Platform plate; 22. Cardboard; 23. Positioning block; 3. Transverse transport mechanism; 31. Support frame; 32. Connecting block; 33. Transverse module; 34. Magnetic assembly; 341. Lifting cylinder; 342. Magnetic cylinder; 343. Sheet metal cover; 344. Plastic magnetic strip; 35. Pressing assembly; 351. Transition block; 352. Pressing cylinder; 353. Pressing plate; 354. Silicone pad; 4. Straight vibration flipping mechanism; 41. Bottom plate; 42. Angle adjustment plate; 43. Flipping block; 44. Flipping slot; 45. Straight vibrator; 46. Mounting plate; 5. Electric control box; 6. Switch box; 7. Conveying mechanism; 71. Conveyor belt; 72. Guide plate; 73. Detection sensor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1

[0025] See also Figure 1-6 The present invention provides the following technical solutions: a feeding mechanism of a carrier tape packaging machine, comprising a table 1, a positioning platform 2 is installed above the table 1, a transverse conveying mechanism 3 is provided on one side of the positioning platform 2, the transverse conveying mechanism 3 comprises a support frame 31, a transverse module 33 is installed above the support frame 31, a connecting block 32 is connected to the output end of the transverse module 33, a magnetic attraction component 34 and a pressing component 35 are respectively connected to the connecting block 32, a conveying mechanism 7 is provided at one end of the positioning platform 2, a straight vibration turning mechanism 4 is provided at the end of the conveying mechanism 7, a switch box 6 is also installed above the table 1, and an electric control box 5 is installed at the bottom of the table 1. The present invention is installed on the feeding end side of the carrier tape packaging machine.

[0026] By adopting the above technical solution, the utility model realizes the positioning of the product through the positioning platform 2, and drives the magnetic suction component 34 to transport the positioned product to the conveying mechanism 7 through the transverse conveying mechanism 3, and then transports the product to the straight vibration flipping mechanism 4 in turn through the conveying mechanism 7. After the product is flipped by the straight vibration flipping mechanism 4, it enters the carrier packaging machine, which has the effects of automatic feeding, long-term caching and automatic flipping.

[0027] Specifically, the magnetic attraction component 34 includes a lifting cylinder 341, which is installed on the surface of the connecting block 32. The output end of the lifting cylinder 341 is connected to a sheet metal cover 343. A magnetic attraction cylinder 342 is installed above the sheet metal cover 343. A plastic magnetic strip 344 is provided inside the sheet metal cover 343. The output end of the magnetic attraction cylinder 342 is connected to the plastic magnetic strip 344.

[0028] By adopting the above technical solution, the magnetic cylinder 342 drives the plastic magnetic strip 344 to move up and down, thereby realizing the taking and placing of the product.

[0029] Specifically, the conveying mechanism 7 includes a conveying belt 71 , a guide plate 72 is installed above the conveying belt 71 , and a detection sensor 73 is installed on the end of the conveying belt 71 . The detection sensor 73 is preferably a proximity sensor.

[0030] By adopting the above technical solution, the transportation of products is achieved.

[0031] Specifically, the direct vibration flipping mechanism 4 includes a mounting plate 46, a direct vibrator 45 is installed above the mounting plate 46, a flip block 43 is installed on the output end of the direct vibrator 45, and a flip groove 44 is provided on the flip block 43. The structure and principle of the flip block 43 are known in the prior art of a magnetic block flipping blank arrangement mechanism and its implementation method disclosed in Chinese patent application No. 201911225742.3.

[0032] By adopting the above technical solution, the product can be turned over and transported.

[0033] Example 2

[0034] The difference between this embodiment and embodiment 1 is that: specifically, the pressing assembly 35 includes a transition block 351, the transition block 351 is installed on the side of the connecting block 32, a pressing cylinder 352 is installed on the transition block 351, the output end of the pressing cylinder 352 is connected to a pressing plate 353, and the bottom surface of the pressing plate 353 is connected to a silicone pad 354.

[0035] By adopting the above technical solution, the pressing cylinder 352 drives the pressing plate 353 to press the products on the side, thereby achieving the goal of not dragging the products together, improving the accuracy of single-row product suction, and reducing the failure rate.

[0036] Example 3

[0037] The present embodiment differs from the first embodiment in that: specifically, the positioning platform 2 includes a platform plate 21 , and a positioning block 23 is mounted on the platform plate 21 .

[0038] By adopting the above technical solution, the positioning of the product is achieved through the positioning block 23; after the cardboard 22 carries the neatly arranged products and places them on the platform board 21, it is only necessary to manually align the products with the positioning block 23, which is convenient to operate.

[0039] Example 4

[0040] The difference between this embodiment and embodiment 1 is that: specifically, the direct vibration flip mechanism 4 further includes a bottom plate 41 , the bottom plate 41 is arranged at the bottom of the mounting plate 46 , and the bottom plate 41 and the mounting plate 46 are connected via an angle adjustment plate 42 .

[0041] By adopting the above technical solution, the angle of the flip block 43 has a certain degree of adjustment capability.

[0042] The working principle of this utility model is as follows:

[0043] 1. Manually place the cardboard 22 with the products arranged on it onto the platform board 21, and make the two sides of the first row of products lean against the right angle edges of the positioning block 23 to ensure a basic positioning of the products. Then press the confirmation button on the switch box 6 and the equipment starts to run automatically.

[0044] 2. The transverse movement module 33 moves to the set position, and the lifting cylinder 341 drives the sheet metal cover 343 to descend. After it approaches the first row of products, the pressing cylinder 352 drives the pressing plate 353 to descend, pressing the second row of products to prevent the second row of products from shifting. The magnetic suction cylinder 342 drives the plastic magnetic strip 344 to descend. The plastic magnetic strip 344 approaches the sheet metal cover and absorbs the products. The lifting cylinder 341 then rises to bring the products to a safe height. Then the pressing cylinder 352 rises to release the pressed second row of products. The transverse movement module 33 drives the products to move above the conveying mechanism 7. After the detection sensor 73 detects that there are no products on the conveyor belt 71, the lifting cylinder 341 descends. Then the magnetic suction cylinder 342 drives the plastic magnetic strip 344 to rise, placing the products on the conveying mechanism 7.

[0045] 3. The products are guided backward by the guide plate 72 and then transported into the direct vibration turning mechanism 4 in sequence;

[0046] 4. The product is rotated 90 degrees in the turning groove 44 and conveyed into the conveying mechanism of the carrier packaging machine according to the packaging direction.

[0047] In summary, the present invention realizes the positioning of the product through the positioning platform 2, drives the magnetic suction component 34 to transport the positioned product to the conveying mechanism 7 through the transverse conveying mechanism 3, and then conveys the product to the straight vibration flipping mechanism 4 in sequence through the conveying mechanism 7. After the product is flipped by the straight vibration flipping mechanism 4, it enters the carrier packaging machine, which has the effects of automatic feeding, long-term caching and automatic flipping; the present invention drives the flipping block 43 to vibrate and convey the product through the straight vibrator 45, and realizes the automatic flipping of the product under the guidance of the flipping groove 44; the present invention drives the pressing plate 353 to move through the pressing cylinder 352 to press the product on the side, thereby realizing that the product is not connected, improving the accuracy of single-row product suction, and reducing the failure rate.

[0048] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A loading mechanism for a carrier tape packaging machine, comprising a platen, characterized in that: A positioning platform is installed above the table, and a transverse transport mechanism is provided on one side of the positioning platform. The transverse transport mechanism includes a support frame, and a transverse module is installed above the support frame. The output end of the transverse module is connected to a connecting block, and the connecting block is respectively connected to a magnetic suction component and a pressing component. A conveying mechanism is provided at one end of the positioning platform, and a direct vibration flipping mechanism is provided at the end of the conveying mechanism. A switch box is also installed above the table, and an electric control box is installed at the bottom of the table.

2. The feeding mechanism of the carrier tape packaging machine according to claim 1, characterized in that: The magnetic attraction component includes a lifting cylinder, which is installed on the surface of the connecting block. The output end of the lifting cylinder is connected to a sheet metal cover. The magnetic attraction cylinder is installed above the sheet metal cover. A plastic magnetic strip is provided inside the sheet metal cover. The output end of the magnetic attraction cylinder is connected to the plastic magnetic strip.

3. The feeding mechanism of the carrier tape packaging machine according to claim 1, characterized in that: The pressing assembly includes a transition block, which is installed on the side of the connecting block. A pressing cylinder is installed on the transition block. The output end of the pressing cylinder is connected to a pressing plate, and a silicone pad is connected to the bottom surface of the pressing plate.

4. The feeding mechanism of the carrier tape packaging machine according to claim 1, characterized in that: The positioning platform comprises a platform plate, and a positioning block is installed on the platform plate.

5. The feeding mechanism of the carrier tape packaging machine according to claim 1, characterized in that: The conveying mechanism comprises a conveying belt, a guide plate is installed above the conveying belt, and a detection sensor is installed on the end of the conveying belt.

6. The feeding mechanism of the carrier tape packaging machine according to claim 1, characterized in that: The straight vibration flip mechanism comprises a mounting plate, a straight vibrator is mounted above the mounting plate, a flip block is mounted on the output end of the straight vibrator, and a flip groove is provided on the flip block.

7. The feeding mechanism of the carrier tape packaging machine according to claim 6, characterized in that: The direct vibration flipping mechanism also includes a bottom plate, which is arranged at the bottom of the mounting plate, and the bottom plate and the mounting plate are connected via an angle adjustment plate.

Citation Information

Patent Citations

  • Blank arranging mechanism capable of turning over magnetic blocks, and implementation method of blank arranging mechanism

    CN110976853A