Flexible full-process intelligent production line

Abstract

The utility model relates to a flexible full-process intelligent production line which comprises a working frame and a conveying belt, a motor is arranged on the inner wall of the working frame, the conveying belt is arranged on the surface of a transmission shaft of the motor, an installation assembly is arranged on the side surface of the working frame, and a control assembly is arranged on the inner wall of the installation assembly and comprises a control box. A microprocessor is arranged in the control box, a storage module is arranged on one side of the microprocessor, and a communication module is arranged on the other side of the microprocessor. In the working process, the microprocessor is responsible for processing input signals, executing control algorithms, outputting control instructions and coordinating work of all assemblies of the production line, data generated by the production line can be stored in the storage module, and the communication module is responsible for data exchange and communication with other devices or systems. Through cooperative work of the microprocessor, the storage module and the communication module, accurate control and management of the production process are realized.

Description

Technical Field

[0001] The utility model relates to the technical field of intelligent production lines, and in particular to a flexible full-process intelligent production line. Background Art

[0002] A flexible, full-process intelligent production line is a highly automated and intelligent production system that can adapt to the production needs of multiple varieties and small batches while maintaining high efficiency and quality. This production line typically integrates advanced information technology, automation technology, and intelligent control technology to achieve flexible and intelligent production processes.

[0003] At present, the production cycle of the manufacturing industry is getting shorter and shorter, and the demand for customized production is becoming more and more prominent. The actual production demand is often a fully automatic process of online ordering and offline production and delivery. In order to integrate traditional manufacturing with online sales, open up the information flow between online and offline, and realize the integration of fully automatic online orders and offline production, a flexible full-process intelligent production line is proposed. Utility Model Content

[0004] In view of the above-mentioned existing technical defects, the utility model provides a flexible full-process intelligent production line.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A flexible full-process intelligent production line includes a work frame and a conveyor belt. A motor is provided on the inner wall of the work frame, and a conveyor belt is provided on the surface of the drive shaft of the motor. A mounting assembly is provided on the side surface of the work frame, and a control assembly is provided on the inner wall of the mounting assembly. The control assembly includes a control box, and a microprocessor is provided inside the control box. A storage module is provided on one side of the microprocessor, and a communication module is provided on the other side of the microprocessor.

[0007] Preferably, a monitoring component is provided on the surface of the workbench, and the monitoring component includes a monitoring camera for real-time monitoring of the production process. The side surface of the workbench is provided with a lifting mechanism for adjusting the height of the monitoring camera, and one end of the lifting mechanism is provided with an adjustment mechanism for adjusting the angle of the monitoring camera, and one end of the adjustment mechanism is provided with a moving mechanism for adjusting the position of the monitoring camera.

[0008] Preferably, the lifting mechanism includes a monitoring frame fixedly connected to the side surface of the working frame, and an electric push rod is fixedly installed on the inner wall of the monitoring frame.

[0009] Preferably, the adjustment mechanism includes an adjustment frame fixedly connected to one end of the electric push rod, a motor is fixedly mounted on the side surface of the adjustment frame, and an output end of the motor is connected to a rotating shaft.

[0010] Preferably, the moving mechanism includes an electric slide rail fixedly connected to the surface of the rotating shaft, a sliding block is slidably connected inside the electric slide rail, and the monitoring camera is fixedly mounted on the surface of the sliding block.

[0011] Preferably, a production and processing component is provided on the surface of the workbench, and the production and processing component includes an automated processing equipment body fixedly installed above the workbench, a detection mechanism is provided on the upper surface of the automated processing equipment body, a display mechanism is provided on the surface of one side of the automated processing equipment body, and an interactive mechanism is provided on the surface of the other side of the automated processing equipment body.

[0012] Preferably, the detection mechanism includes a mounting plate fixedly connected to the upper surface of the automated processing equipment body, a temperature sensor is fixedly installed on the surface of the mounting plate, a humidity sensor is fixedly installed on one side of the temperature sensor, and the detection ends of the temperature sensor and the humidity sensor extend into the interior of the automated processing equipment body.

[0013] Preferably, the display mechanism includes a display screen fixedly mounted on the side surface of the automated processing equipment body, the side surface of the display screen is fixedly connected to a fixing block 1, and the display screen is electrically connected to the detection mechanism.

[0014] Preferably, the interactive mechanism includes a human-machine interactive device fixedly mounted on a side surface of the automated processing equipment body, and a second fixing block is fixedly connected to the side surface of the human-machine interactive device.

[0015] Preferably, the mounting assembly includes a mounting frame fixedly connected to the side surface of the work frame, a mounting hole is opened through the surface of the mounting frame, and an insulating pad is bonded to the bottom of the mounting frame.

[0016] The present invention adopts the above technical solution, and compared with the prior art, has the following technical effects:

[0017] (1) Through the setting of the control components, the present invention can use the microprocessor to process input signals, execute control algorithms and output control instructions during operation, coordinate the work of various components of the production line, and store the data generated by the production line in the storage module. The communication module can also be responsible for data exchange and communication with other devices or systems. Through the coordinated work of the microprocessor, storage module and communication module, precise control and management of the production process is achieved, and the potential risks brought by manual operation can be eliminated, thereby greatly improving manufacturing efficiency, shortening the manufacturing cycle, and reducing work-in-progress inventory.

[0018] (2) Secondly, the present invention can flexibly adjust the position and angle of the monitoring assembly through the coordinated arrangement of the components in the monitoring assembly and the joint operation of the lifting mechanism, the adjusting mechanism and the moving mechanism to cover a wider monitoring area, thereby realizing comprehensive monitoring of the production process, helping to trace the production history of the product and providing data support for quality control. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional structural diagram of a flexible full-process intelligent production line of the utility model;

[0020] Figure 2 This is a structural diagram of the monitoring components, control components and installation components in a flexible full-process intelligent production line of the utility model;

[0021] Figure 3 This is a structural diagram of the lifting mechanism and the adjusting mechanism in a flexible full-process intelligent production line of the utility model;

[0022] Figure 4 This is a structural diagram of the mobile mechanism in a flexible full-process intelligent production line of the utility model;

[0023] Figure 5 This is a structural diagram of the production and processing components in a flexible full-process intelligent production line of the utility model;

[0024] Figure 6 This is a structural diagram of the interactive mechanism in a flexible full-process intelligent production line of the utility model;

[0025] Figure 7 This is a structural diagram of the detection mechanism and display mechanism in a flexible full-process intelligent production line of the utility model;

[0026] Figure 8 This is a schematic diagram of the workflow of a flexible full-process intelligent production line of the utility model;

[0027] Figure 9 This is a schematic diagram of the overall layout of a flexible full-process intelligent production line of the utility model;

[0028] Wherein, each drawing mark is:

[0029] 1. Workbench; 101. Conveyor belt; 2. Control component; 201. Control box; 202. Microprocessor; 203. Storage module; 204. Communication module; 3. Mounting component; 301. Mounting frame; 302. Mounting hole; 4. Monitoring component; 401. Monitoring camera; 5. Production and processing component; 501. Automated processing equipment body; 6. Lifting mechanism; 601. Monitoring frame; 602. Electric push rod; 7. Adjustment mechanism; 701. Adjustment frame; 702. Motor; 8. Moving mechanism; 801. Electric slide rail; 802. Sliding block; Detection mechanism; 901. Mounting plate; 902. Temperature sensor; 903. Humidity sensor; 10. Display mechanism; 1001. Display screen; 1002. Fixed block 1; 11. Interaction mechanism; 1101. Human-computer interaction device; 1102. Fixed block 2. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0032] The following is combined with Figure 1-9 Further explanation of the present invention: In order to solve the problems existing in the background technology, the present application proposes a flexible full-process intelligent production line, and the specific technical solution includes a work frame 1 and a conveyor belt 101.

[0033] like Figure 1 、 Figure 2 and Figure 8 As shown, a motor is provided on the inner wall of the work frame 1, a conveyor belt 101 is provided on the surface of the drive shaft of the motor, a mounting component 3 is provided on the side surface of the work frame 1, a control component 2 is provided on the inner wall of the mounting component 3, the control component 2 includes a control box 201, a microprocessor 202 is provided inside the control box 201, a storage module 203 is provided on one side of the microprocessor 202, and a communication module 204 is provided on the other side of the microprocessor 202.

[0034] When customers purchase through online e-commerce platforms, they generate online orders based on their preferences. Sales software then confirms or rejects the order based on the factory's material availability and other information. After the order is confirmed and approved, it enters the manufacturing system (MES). The customer's demand information is then converted into a <production code>. Key process nodes are then entered based on the customer's customized requirements (such as size, color, etc.). At the same time, materials are put online, and based on the <production code>, process nodes are determined and different process routes are carried out. When materials are put online, a motor-driven conveyor belt 101 fixed to the inner wall of the workbench 1 can be used to transport the materials. During operation, the microprocessor 202 is responsible for processing input signals, executing control algorithms, and outputting control instructions to coordinate the operation of various components of the production line. The data generated by the production line can be stored in the storage module 203. The communication module 204 can also be used to exchange and communicate data with other devices or systems. Through the coordinated work of the microprocessor 202, storage module 203, and communication module 204, precise control and management of the production process are achieved.

[0035] like Figure 2-4 As shown, a monitoring component 4 is provided on the surface of the workbench 1, and the monitoring component 4 includes a monitoring camera 401 for real-time monitoring of the production process. A lifting mechanism 6 is provided on the side surface of the workbench 1 for adjusting the height of the monitoring camera 401, and an adjustment mechanism 7 is provided at one end of the lifting mechanism 6 for adjusting the angle of the monitoring camera 401. A moving mechanism 8 is provided at one end of the adjustment mechanism 7 for adjusting the position of the monitoring camera 401. The lifting mechanism 6 includes a monitoring frame 601 fixedly connected to the side surface of the workbench 1, and an electric push rod 602 is fixedly installed on the inner wall of the monitoring frame 601. The adjustment mechanism 7 includes an adjustment frame 701 fixedly connected to one end of the electric push rod 602, and a motor 702 is fixedly installed on the side surface of the adjustment frame 701. The output end of the motor 702 is connected to a rotating shaft, and the moving mechanism 8 includes an electric slide rail 801 fixedly connected to the surface of the rotating shaft. The internal sliding connection of the electric slide rail 801 is a sliding block 802, and the monitoring camera 401 is fixedly installed on the surface of the sliding block 802.

[0036] The production process can be monitored by the monitoring camera 401, which facilitates tracing the production history of the product and provides data support for quality control. When the height of the monitoring camera 401 needs to be adjusted, the electric push rod 602 fixedly installed on the inner wall of the monitoring frame 601 can be used to extend and retract, so that the monitoring camera 401 can be raised and lowered to a suitable height. When the angle of the monitoring camera 401 needs to be adjusted, the motor 702 fixedly installed on the side surface of the adjustment frame 701 can be used to drive the rotating shaft to rotate, so that the monitoring camera 401 can be rotated to a suitable monitoring angle. When the monitoring camera 401 needs to be moved to a suitable position, the electric slide rail 801 can be used to drive the sliding block 802 to slide, so as to move the monitoring camera 401 to a suitable position. Through the joint operation of the lifting mechanism 6, the adjustment mechanism 7 and the moving mechanism 8, its position and angle can be flexibly adjusted to cover a wider monitoring area, thereby realizing comprehensive monitoring of the production process, helping to trace the production history of the product and providing data support for quality control.

[0037] like Figure 5-7 As shown, the surface of the workbench 1 is provided with a production and processing component 5, and the production and processing component 5 includes an automated processing equipment body 501 fixedly installed above the workbench 1, and a detection mechanism 9 is provided on the upper surface of the automated processing equipment body 501. The surface of one side of the automated processing equipment body 501 is provided with a display mechanism 10, and the surface of the other side of the automated processing equipment body 501 is provided with an interactive mechanism 11. The detection mechanism 9 includes a mounting plate 901 fixedly connected to the upper surface of the automated processing equipment body 501, and a temperature sensor 902 is fixedly installed on the surface of the mounting plate 901. The temperature sensor 902 A humidity sensor 903 is fixedly installed on one side, and the detection ends of the temperature sensor 902 and the humidity sensor 903 extend into the interior of the automated processing equipment body 501. The display mechanism 10 includes a display screen 1001 fixedly installed on the side surface of the automated processing equipment body 501, and a fixed block 1002 is fixedly connected to the side surface of the display screen 1001. The display screen 1001 is electrically connected to the detection mechanism 9. The interactive mechanism 11 includes a human-computer interaction device 1101 fixedly installed on the side surface of the automated processing equipment body 501, and a fixed block 2 1102 is fixedly connected to the side surface of the human-computer interaction device 1101.

[0038] The automated processing equipment body 501 is installed on the surface of the workbench and is used to perform production and processing tasks. When the product enters the automated processing equipment body 501, the temperature and humidity inside the automated processing equipment body 501 can be detected in real time through the temperature sensor 902 and the humidity sensor 903 fixedly installed on the surface of the mounting plate 901. The detected temperature and humidity data can then be transmitted to the display screen 1001 for display, thereby intuitively displaying the monitored data to the operator, making it easier to monitor the operating status of the equipment. The human-computer interaction device 1101 can also provide a communication bridge between the operator and the equipment, allowing the operator to conveniently control and adjust the equipment according to the data. Through the collaborative work of these components, the automated processing equipment body 501 can achieve precise control and management of the production process.

[0039] like Figure 2 As shown, the mounting assembly 3 includes a mounting frame 301 fixedly connected to the side surface of the work frame 1 , a mounting hole 302 is opened through the surface of the mounting frame 301 , and an insulating pad is bonded to the bottom of the mounting frame 301 .

[0040] Mounting bracket 301 can be placed in a suitable location within the factory building, and then fixed to the ground with fixing bolts inserted through mounting holes 302, thereby securely installing the production line within the factory building. The insulating pad attached to the bottom of mounting bracket 301 prevents the production line from coming into direct contact with the ground, thereby reducing electrical safety hazards caused by moisture or conductive materials. The insulating pad also acts as a shock absorber, protecting the production line from ground vibrations and ensuring stability and accuracy during the production process.

[0041] like Figure 9 As shown, the flexible full-process intelligent production line includes multiple key components, such as work frame 1, conveyor belt 101, line control cabinet, guide rail, handling robot and workstation body. Through the application of intelligent manufacturing technology, the production line can realize all-round and full-process scheduling and optimization to form a complete production system to improve production flexibility and response speed. It can also realize the automation, digitization and intelligence of the production process by integrating advanced manufacturing equipment, information technology, control system and intelligent management software. This production line can autonomously allocate production resources and automatically adjust the process flow to meet the needs of different customers and markets.

[0042] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0043] Secondly, the drawings of the embodiments disclosed in the present invention only involve structures related to the embodiments disclosed in the present invention. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the present invention can be combined with each other.

[0044] Finally, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A flexible full-process intelligent production line, characterized in that: The invention comprises a working frame (1) and a conveyor belt (101); a motor is provided on the inner wall of the working frame (1); a conveyor belt (101) is provided on the surface of the transmission shaft of the motor; a mounting assembly (3) is provided on the side surface of the working frame (1); a control assembly (2) is provided on the inner wall of the mounting assembly (3); the control assembly (2) comprises a control box (201); a microprocessor (202) is provided inside the control box (201); a storage module (203) is provided on one side of the microprocessor (202); and a communication module (204) is provided on the other side of the microprocessor (202); The surface of the work frame (1) is provided with a monitoring component (4), the monitoring component (4) includes a monitoring camera (401) for real-time monitoring of the production process, the side surface of the work frame (1) is provided with a lifting mechanism (6) for adjusting the height of the monitoring camera (401), one end of the lifting mechanism (6) is provided with an adjusting mechanism (7) for adjusting the angle of the monitoring camera (401), and one end of the adjusting mechanism (7) is provided with a moving mechanism (8) for adjusting the position of the monitoring camera (401); A production and processing assembly (5) is provided on the surface of the workbench (1), and the production and processing assembly (5) includes an automated processing equipment body (501) fixedly mounted above the workbench (1); a detection mechanism (9) is provided on the upper surface of the automated processing equipment body (501); a display mechanism (10) is provided on the surface of one side of the automated processing equipment body (501); and an interaction mechanism (11) is provided on the surface of the other side of the automated processing equipment body (501); The interactive mechanism (11) includes a human-machine interactive device (1101) fixedly mounted on the side surface of the automated processing equipment body (501), and a second fixing block (1102) is fixedly connected to the side surface of the human-machine interactive device (1101).

2. The flexible full-process intelligent production line according to claim 1 is characterized in that: The lifting mechanism (6) comprises a monitoring frame (601) fixedly connected to the side surface of the working frame (1), and an electric push rod (602) is fixedly installed on the inner wall of the monitoring frame (601).

3. The flexible full-process intelligent production line according to claim 1 is characterized in that: The regulating mechanism (7) comprises an regulating frame (701) fixedly connected to one end of the electric push rod (602), a motor (702) is fixedly mounted on the side surface of the regulating frame (701), and an output end of the motor (702) is connected to a rotating shaft.

4. The flexible full-process intelligent production line according to claim 1 is characterized in that: The moving mechanism (8) includes an electric slide rail (801) fixedly connected to the surface of the rotating shaft, a sliding block (802) is slidably connected inside the electric slide rail (801), and the monitoring camera (401) is fixedly mounted on the surface of the sliding block (802).

5. The flexible full-process intelligent production line according to claim 1 is characterized in that: The detection mechanism (9) comprises a mounting plate (901) fixedly connected to the upper surface of the automated processing equipment body (501); a temperature sensor (902) is fixedly mounted on the surface of the mounting plate (901); a humidity sensor (903) is fixedly mounted on one side of the temperature sensor (902); and detection ends of the temperature sensor (902) and the humidity sensor (903) extend into the interior of the automated processing equipment body (501).

6. The flexible full-process intelligent production line according to claim 1 is characterized in that: The display mechanism (10) includes a display screen (1001) fixedly mounted on the side surface of the automated processing equipment body (501), a fixing block 1 (1002) is fixedly connected to the side surface of the display screen (1001), and the display screen (1001) is electrically connected to the detection mechanism (9).

7. The flexible full-process intelligent production line according to claim 1 is characterized in that: The mounting assembly (3) comprises a mounting frame (301) fixedly connected to the side surface of the working frame (1); a mounting hole (302) is provided through the surface of the mounting frame (301); and an insulating pad is bonded to the bottom of the mounting frame (301).

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