Bucket type raw material elevator for sponge processing
By setting up a motor-driven gear system and elastic connection structure in the bucket elevator, adjusting the tension of the conveyor belt, and fixing the hopper by threads, the problems of belt stretching and hopper damage are solved, and the stable transportation of sponge raw materials and the efficient operation of the equipment are achieved.
Patent Information
- Application Number
- CN202421778755.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-07-26
AI Technical Summary
When existing bucket elevators transport sponge raw materials, the conveyor belt is prone to stretch due to long-term work, resulting in insufficient tension, affecting transportation stability, and it is difficult to replace the hopper in time when it is damaged, affecting working efficiency.
The first driving motor is used to drive the second bevel gear to rotate, and the fixed shaft and coaxial worm are rotated through gear meshing, the tension roller angle is adjusted, and the elastic connection between the support spring and the movable column is combined to ensure the stable movement of the conveyor belt; at the same time, the hopper is fixed by the installation block and the installation screw, and the transmission chain drives the conveyor roller to rotate simultaneously, achieving stable improvement of sponge raw materials.
The stable tension adjustment of the conveyor belt and the convenient installation of the hopper are achieved, ensuring the smooth transportation of sponge raw materials and the efficient operation of the equipment, and avoiding the transportation instability and inconvenience of replacement caused by tension and hopper damage.
Smart Images

Figure CN223253993U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sponge processing, in particular to a bucket-type raw material elevator for sponge processing. Background Art
[0002] Sponges are made from wood cellulose fibers or foamed plastic polymers. Natural sponges are also available, often made from sponges. Most natural sponges are used for body cleansing or painting. Three other types of synthetic sponges are made from other materials: low-density polyether, polyvinyl alcohol, and polyester. During sponge production and processing, bucket elevators are used to transport the raw sponge material upward.
[0003] After searching, a raw material bucket elevator for feed production was found with announcement number CN218307771U. The utility model provides a raw material bucket elevator for feed production, which relates to the technical field of bucket elevators, including a moving component and a feeding mechanism. The top side of the moving component is provided with a shell component, and the top side of the shell component is provided with a feeding mechanism, and the feeding mechanism includes a driving motor, a pulley group, a driving roller, a transmission chain, a side auxiliary wheel, a hanging rod, an arc bucket and a limiting ball; the utility model mainly utilizes the top side of the shell component to set a driving motor, so that the driving motor outputs power to drive the rotation of the pulley group, so that the pulley group drives the driving roller inside the shell to rotate, and the cooperation of the drum driving roller and the side auxiliary wheel allows the two sets of transmission chains to be able to output and run, and the multiple sets of parallel hanging rods and arc buckets on the inner side of the transmission chain can continuously lift and output the fed feed, thereby avoiding the occurrence of accumulation and blockage, and ensuring the long-term normal operation of the equipment.
[0004] Currently available technology
[0005] Current bucket elevators all use conveyor belts to drive the hopper to transport sponge raw materials upward. However, during the transportation process, the conveyor belt will stretch due to long-term work, resulting in insufficient tension of the conveyor belt, affecting the stability of transportation. In addition, the hopper is generally welded directly to the outer wall of the conveyor belt. When the hopper is damaged, it cannot be replaced in time, affecting work efficiency.
[0006] Therefore, a bucket type raw material elevator for sponge processing is proposed in response to the above problems. Utility Model Content
[0007] In order to make up for the deficiencies of the prior art and solve the above problems, a bucket-type raw material elevator for sponge processing is proposed.
[0008] The technical solution adopted by the present invention to solve its technical problems is: the utility model describes a bucket-type raw material elevator for sponge processing, comprising an elevator body, a feed port and a discharge port, a feed port being provided on the right side of the elevator body, a discharge port being provided on the left side of the elevator body, a first conveying roller being provided above the interior of the elevator body, a conveyor belt being provided on the outside of the first conveying roller, a second conveying roller being provided below the interior of the elevator body, an input end of the first conveying roller being connected to a first sprocket, a transmission chain being provided on the outside of the first sprocket, a second sprocket being provided below the transmission chain, and an input end of the second sprocket being connected to a second drive motor.
[0009] Preferably, the second drive motor is fixedly connected to the second sprocket, the second sprocket is chain-driven with the first sprocket through a transmission chain, the first sprocket is fixedly connected to the first conveying roller, the second sprocket is fixedly connected to the second conveying roller, and the first conveying roller is chain-driven with the second conveying roller through a conveyor belt.
[0010] Preferably, a fixed frame is provided between the first conveying roller and the second conveying roller, fixed shafts are provided on the upper and lower sides of the fixed frame, a coaxial worm is sleeved on the outside of the fixed shaft, synchronous worm wheels are provided on both sides of the coaxial worm, and a connecting frame is provided on the outside of the synchronous worm wheel.
[0011] Preferably, a tensioning roller is provided on the side of the connecting frame away from the fixed frame, the input end of the fixed shaft is connected to the first bevel gear, a second bevel gear is provided on the left side of the first bevel gear, and the input end of the second bevel gear is connected to the first drive motor.
[0012] Preferably, the first drive motor is fixedly connected to the second bevel gear, the second bevel gear is meshed with the first bevel gear, the first bevel gear is fixedly connected to the fixed shaft, the fixed shaft is fixedly connected to the coaxial worm, the coaxial worm is meshed with the synchronous worm gear, the synchronous worm gear is fixedly connected to the connecting frame, and the connecting frame is movably pinned to the tensioning roller.
[0013] Preferably, supporting base columns are provided on both sides of the fixed frame, supporting springs are provided inside the supporting base columns, a movable column is provided on the side of the supporting spring away from the fixed frame, a movable frame is provided on the side of the movable column away from the fixed frame, and an auxiliary roller is provided on the side of the movable frame away from the fixed frame.
[0014] Preferably, the fixed frame is fixedly connected to the supporting bottom column, the supporting bottom column is elastically connected to the movable column via a supporting spring, the movable column is fixedly connected to the movable frame, and the movable frame is movably pinned to the auxiliary roller.
[0015] Preferably, the outer arm of the conveyor belt is provided with several mounting bases, a mounting plate is provided inside the mounting base, a protrusion is provided at the bottom of the mounting plate, guide rods are provided on both sides of the top of the mounting plate, and a mounting screw is provided in the middle of the top of the mounting plate.
[0016] Preferably, a mounting block is provided below the mounting plate, a mounting groove is provided on the top of the mounting block, and a hopper is provided on the side of the mounting block away from the conveyor belt.
[0017] Preferably, the conveyor belt is fixedly connected to the mounting base, the guide rod is fixedly connected to the mounting plate, the mounting plate is movably connected to the mounting screw, the mounting plate is fixedly connected to the protrusion, the protrusion is adapted to the mounting groove, and the mounting block is fixedly connected to the hopper.
[0018] Beneficial effects of the utility model:
[0019] The utility model provides a bucket-type raw material elevator for sponge processing. The installation block on the side of the hopper is inserted into the installation base, and the installation screw is rotated. Under the action of the thread, the installation plate is pushed down along the guide rod, and the protrusion is inserted into the installation groove to fix the installation block, thereby completing the installation and fixation of the hopper.
[0020] The utility model provides a bucket-type raw material elevator for sponge processing. A first driving motor is set to start and drive a second bevel gear to rotate. Under the meshing action of the gears, the first bevel gear drives a fixed shaft to rotate accordingly. Since the fixed shaft is fixedly connected to a coaxial worm, the coaxial worm rotates. Since the coaxial worm meshes with a synchronous worm gear, under the meshing action of the gears, the synchronous worm gear drives a connecting frame to rotate, thereby adjusting the opening angle of tensioning rollers on both sides and adjusting the tension of a conveyor belt in real time, so as to facilitate stable movement of the conveyor belt.
[0021] The utility model provides a bucket-type raw material elevator for sponge processing. When the tension of the conveyor belt is adjusted, the supporting bottom column is elastically connected to the movable column through a supporting spring. Under the elastic force of the supporting spring, the movable column is pushed to move in the direction of the conveyor belt, thereby pushing the movable frame to drive the auxiliary rollers to always be close to the inner walls on both sides of the conveyor belt, so as to ensure the stability of transportation on both sides.
[0022] The utility model provides a bucket-type raw material elevator for sponge processing, which starts and drives the second sprocket to rotate by arranging a second driving motor. Since the second sprocket is chain-driven with the first sprocket through a transmission chain, the second sprocket pushes the transmission chain to move under the action of friction, thereby driving the first sprocket to rotate accordingly. Since the first sprocket is fixedly connected to the first conveying roller, and the second sprocket is fixedly connected to the second conveying roller, the first conveying roller and the second conveying roller rotate synchronously, thereby driving the conveyor belt to move, and the sponge raw material is transported upward from the feed port to the discharge port using the hopper. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0024] Figure 1 It is a three-dimensional diagram of the utility model;
[0025] Figure 2 It is a three-dimensional diagram of the interior of the present utility model;
[0026] Figure 3 It is the main view in the utility model;
[0027] Figure 4 It is an external diagram in the present utility model;
[0028] Figure 5 This utility model Figure 3 A partial enlarged view of the middle A;
[0029] Figure 6 This utility model Figure 3 A partial enlarged view of point B in the middle;
[0030] Legend:
[0031] 1. Elevator body; 2. Feed inlet; 3. Discharge outlet; 4. First conveyor roller; 5. Conveyor belt; 6. Second conveyor roller; 7. Fixed frame; 8. Fixed shaft; 9. Coaxial worm; 10. Synchronous worm gear; 11. Connecting frame; 12. Tensioning roller; 13. First bevel gear; 14. Second bevel gear; 15. First drive motor; 16. Support base; 17. Support spring; 18. Movable column; 19. Movable frame; 20. Auxiliary roller; 21. Mounting base; 22. Mounting plate; 23. Guide rod; 24. Mounting screw; 25. Mounting block; 26. Mounting slot; 27. Hopper; 28. First sprocket; 29. Drive chain; 30. Second sprocket; 31. Second drive motor. DETAILED DESCRIPTION
[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] Specific examples are given below.
[0034] See also Figure 1-Figure 4 The utility model provides a bucket type raw material elevator for sponge processing, including an elevator body 1, a feed port 2 and a discharge port 3. The feed port 2 is provided on the right side of the elevator body 1, and the discharge port 3 is provided on the left side of the elevator body 1. A first conveying roller 4 is provided above the interior of the elevator body 1, and a conveyor belt 5 is provided on the outside of the first conveying roller 4. A second conveying roller 6 is provided below the interior of the elevator body 1. The input end of the first conveying roller 4 is connected to a first sprocket 28, and the outer sleeve of the first sprocket 28 is provided with a transmission chain 29. A second sprocket 30 is provided below the transmission chain 29, and the input end of the second sprocket 30 is connected to a second driving motor 31, the second driving motor 31 is fixedly connected to the second sprocket 30, and the second sprocket 30 is chain-driven with the first sprocket 28 through the transmission chain 29. The first sprocket 28 is fixedly connected to the first conveying roller 4, the second sprocket 30 is fixedly connected to the second conveying roller 6, and the first conveying roller 4 is chain-driven with the second conveying roller 6 through the conveyor belt 5.
[0035] During operation, the second drive motor 31 starts to drive the second sprocket 30 to rotate. Since the second sprocket 30 is chain-driven with the first sprocket 28 through the transmission chain 29, the second sprocket 30 pushes the transmission chain 29 to move under the action of friction, driving the first sprocket 28 to rotate accordingly. Since the first sprocket 28 is fixedly connected to the first conveyor roller 4, and the second sprocket 30 is fixedly connected to the second conveyor roller 6, the first conveyor roller 4 and the second conveyor roller 6 rotate synchronously, thereby driving the conveyor belt 5 to move, and the sponge raw material is transported upward from the feed port 2 to the discharge port 3 using the hopper 27.
[0036] Further, such as Figure 2 、 Figure 4 and Figure 5As shown, a fixed frame 7 is provided between the first conveying roller 4 and the second conveying roller 6, and a fixed shaft 8 is provided on the upper and lower sides of the fixed frame 7. A coaxial worm 9 is sleeved on the outside of the fixed shaft 8, and a synchronous worm gear 10 is provided on both sides of the coaxial worm 9. A connecting frame 11 is provided on the outside of the synchronous worm gear 10, and a tensioning roller 12 is provided on the side of the connecting frame 11 away from the fixed frame 7. The input end of the fixed shaft 8 is connected to the first bevel gear 13, and a second bevel gear 14 is provided on the left side of the first bevel gear 13. The input end of the second bevel gear 14 is connected to the first drive motor 15, the first drive motor 15 is fixedly connected to the second bevel gear 14, the second bevel gear 14 is meshed with the first bevel gear 13, the first bevel gear 13 is fixedly connected to the fixed shaft 8, the fixed shaft 8 is fixedly connected to the coaxial worm 9, the coaxial worm 9 is meshed with the synchronous worm gear 10, the synchronous worm gear 10 is fixedly connected to the connecting frame 11, and the connecting frame 11 is movably pinned to the tensioning roller 12.
[0037] During operation, the first drive motor 15 starts to drive the second bevel gear 14 to rotate. Under the meshing action of the gears, the first bevel gear 13 drives the fixed shaft 8 to rotate accordingly. Since the fixed shaft 8 is fixedly connected to the coaxial worm 9, the coaxial worm 9 rotates. Since the coaxial worm 9 is meshed with the synchronous worm gear 10, under the meshing action of the gears, the synchronous worm gear 10 drives the connecting frame 11 to rotate, thereby adjusting the opening angle of the tensioning rollers 12 on both sides and adjusting the tension of the conveyor belt 5 in real time to facilitate stable movement of the conveyor belt 5.
[0038] Further, such as Figure 2 and Figure 4 As shown, supporting base columns 16 are provided on both sides of the fixed frame 7, supporting springs 17 are provided inside the supporting base columns 16, a movable column 18 is provided on the side of the supporting spring 17 away from the fixed frame 7, a movable frame 19 is provided on the side of the movable column 18 away from the fixed frame 7, an auxiliary roller 20 is provided on the side of the movable frame 19 away from the fixed frame 7, the fixed frame 7 is fixedly connected to the supporting base columns 16, the supporting base columns 16 are elastically connected to the movable columns 18 through the supporting springs 17, the movable columns 18 are fixedly connected to the movable frame 19, and the movable frame 19 is movably pinned to the auxiliary roller 20.
[0039] During operation, when the tension of the conveyor belt 5 is adjusted, since the supporting bottom column 16 is elastically connected to the movable column 18 through the supporting spring 17, under the elastic force of the supporting spring 17, the movable column 18 is pushed to move in the direction of the conveyor belt 5, thereby pushing the movable frame 19 to drive the auxiliary rollers 20 to always be close to the inner walls on both sides of the conveyor belt 5 to ensure the stability of transportation on both sides.
[0040] Further, such as Figure 2 、 Figure 4 and Figure 6As shown, the outer arm of the conveyor belt 5 is provided with several mounting bases 21, and the interior of the mounting base 21 is provided with a mounting plate 22, the bottom of the mounting plate 22 is provided with a protrusion, guide rods 23 are provided on both sides of the top of the mounting plate 22, and a mounting screw 24 is provided in the middle of the top of the mounting plate 22. A mounting block 25 is provided below the mounting plate 22, and a mounting groove 26 is provided on the top of the mounting block 25. A hopper 27 is provided on the side of the mounting block 25 away from the conveyor belt 5, the conveyor belt 5 is fixedly connected to the mounting base 21, the guide rod 23 is fixedly connected to the mounting plate 22, the mounting plate 22 is movably connected to the mounting screw 24, the mounting plate 22 is fixedly connected to the protrusion, the protrusion is adapted to the mounting groove 26, and the mounting block 25 is fixedly connected to the hopper 27.
[0041] During operation, the mounting block 25 on the side of the hopper 27 is inserted into the mounting base 21, and the mounting screw 24 is rotated. Under the action of the thread, the mounting plate 22 is pushed down along the guide rod 23, and the protrusion is inserted into the mounting groove 26 to fix the mounting block 25, thereby completing the installation and fixation of the hopper 27.
[0042] Working principle:
[0043] First, insert the mounting block 25 on the side of the hopper 27 into the mounting base 21, rotate the mounting screw 24, and under the action of the thread, push the mounting plate 22 down along the guide rod 23, insert the protrusion into the mounting groove 26, and fix the mounting block 25, thereby completing the installation and fixation of the hopper 27.
[0044] Secondly, the first drive motor 15 is started to drive the second bevel gear 14 to rotate. Under the meshing action of the gears, the first bevel gear 13 drives the fixed shaft 8 to rotate accordingly. Since the fixed shaft 8 is fixedly connected to the coaxial worm 9, the coaxial worm 9 rotates. Since the coaxial worm 9 is meshed with the synchronous worm gear 10, under the meshing action of the gears, the synchronous worm gear 10 drives the connecting frame 11 to rotate, thereby adjusting the opening angle of the tensioning rollers 12 on both sides and adjusting the tension of the conveyor belt 5 in real time to facilitate stable movement of the conveyor belt 5.
[0045] Then, when the tension of the conveyor belt 5 is adjusted, since the supporting bottom column 16 is elastically connected to the movable column 18 through the supporting spring 17, the elastic force of the supporting spring 17 pushes the movable column 18 to move toward the direction of the conveyor belt 5, thereby pushing the movable frame 19 to drive the auxiliary rollers 20 to always be close to the inner walls on both sides of the conveyor belt 5 to ensure the stability of transportation on both sides.
[0046] Finally, the second drive motor 31 starts and drives the second sprocket 30 to rotate. Since the second sprocket 30 is chain-driven with the first sprocket 28 through the transmission chain 29, the second sprocket 30 pushes the transmission chain 29 to move under the action of friction, driving the first sprocket 28 to rotate accordingly. Since the first sprocket 28 is fixedly connected to the first conveying roller 4, and the second sprocket 30 is fixedly connected to the second conveying roller 6, the first conveying roller 4 and the second conveying roller 6 rotate synchronously, thereby driving the conveyor belt 5 to move, and the sponge raw material is transported upward from the feed port 2 to the discharge port 3 using the hopper 27.
[0047] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A bucket type material elevator for sponge processing, characterized in that: The invention comprises an elevator body (1), a feed port (2) and a discharge port (3), wherein the right side of the elevator body (1) is provided with a feed port (2), the left side of the elevator body (1) is provided with a discharge port (3), a first conveying roller (4) is provided above the interior of the elevator body (1), a conveying belt (5) is provided on the outside of the first conveying roller (4), a second conveying roller (6) is provided below the interior of the elevator body (1), an input end of the first conveying roller (4) is connected to a first sprocket (28), an outer sleeve of the first sprocket (28) is provided with a transmission chain (29), a second sprocket (30) is provided below the transmission chain (29), and an input end of the second sprocket (30) is connected to a second drive motor (31).
2. The bucket type material elevator for sponge processing according to claim 1, characterized in that: The second drive motor (31) is fixedly connected to the second sprocket (30), the second sprocket (30) is chain-driven with the first sprocket (28) via a transmission chain (29), the first sprocket (28) is fixedly connected to the first conveying roller (4), the second sprocket (30) is fixedly connected to the second conveying roller (6), and the first conveying roller (4) is chain-driven with the second conveying roller (6) via a conveyor belt (5).
3. The bucket type material elevator for sponge processing according to claim 1, characterized in that: A fixed frame (7) is provided between the first conveying roller (4) and the second conveying roller (6), a fixed shaft (8) is provided on both the upper and lower sides of the fixed frame (7), a coaxial worm (9) is sleeved on the outside of the fixed shaft (8), a synchronous worm gear (10) is provided on both sides of the coaxial worm gear (9), and a connecting frame (11) is provided on the outside of the synchronous worm gear (10).
4. The bucket type material elevator for sponge processing according to claim 3, characterized in that: A tensioning roller (12) is provided on a side of the connecting frame (11) away from the fixed frame (7); an input end of the fixed shaft (8) is connected to a first bevel gear (13); a second bevel gear (14) is provided on the left side of the first bevel gear (13); and an input end of the second bevel gear (14) is connected to a first drive motor (15).
5. The bucket type material elevator for sponge processing according to claim 4, characterized in that: The first drive motor (15) is fixedly connected to the second bevel gear (14), the second bevel gear (14) is meshed with the first bevel gear (13), the first bevel gear (13) is fixedly connected to the fixed shaft (8), the fixed shaft (8) is fixedly connected to the coaxial worm (9), the coaxial worm (9) is meshed with the synchronous worm gear (10), the synchronous worm gear (10) is fixedly connected to the connecting frame (11), and the connecting frame (11) is movably pin-connected to the tensioning roller (12).
6. The bucket type material elevator for sponge processing according to claim 4, characterized in that: Supporting bottom columns (16) are provided on both sides of the fixed frame (7), supporting springs (17) are provided inside the supporting bottom columns (16), a movable column (18) is provided on the side of the supporting spring (17) away from the fixed frame (7), a movable frame (19) is provided on the side of the movable column (18) away from the fixed frame (7), and an auxiliary roller (20) is provided on the side of the movable frame (19) away from the fixed frame (7).
7. The bucket type material elevator for sponge processing according to claim 6, characterized in that: The fixed frame (7) is fixedly connected to the supporting base column (16), the supporting base column (16) is elastically connected to the movable column (18) via a supporting spring (17), the movable column (18) is fixedly connected to the movable frame (19), and the movable frame (19) is movably pin-connected to the auxiliary roller (20).
8. The bucket type material elevator for sponge processing according to claim 1, characterized in that: The outer arm of the conveyor belt (5) is provided with a plurality of mounting bases (21), the interior of the mounting base (21) is provided with a mounting plate (22), the bottom of the mounting plate (22) is provided with a protrusion, both sides of the top of the mounting plate (22) are provided with guide rods (23), and the middle of the top of the mounting plate (22) is provided with a mounting screw (24).
9. The bucket-type material elevator for sponge processing according to claim 8, characterized in that: A mounting block (25) is provided below the mounting plate (22), a mounting groove (26) is provided on the top of the mounting block (25), and a hopper (27) is provided on the side of the mounting block (25) away from the conveyor belt (5).
10. The bucket type material elevator for sponge processing according to claim 9, characterized in that: The conveyor belt (5) is fixedly connected to the mounting base (21), the guide rod (23) is fixedly connected to the mounting plate (22), the mounting plate (22) is movably connected to the mounting screw (24), the mounting plate (22) is fixedly connected to the protrusion, the protrusion is adapted to the mounting groove (26), and the mounting block (25) is fixedly connected to the hopper (27).
Citation Information
Patent Citations
Raw material bucket elevator for feed production
CN218307771U