Novel production line tray tool

Abstract

The utility model belongs to the technical field of production tools, and particularly relates to a novel production line tray tool which comprises a lower tray, a tool plate, an outer ring positioning assembly and an inner ring positioning assembly are arranged above the lower tray, and the tool plate is located on the inner side of the inner ring positioning assembly. The outer ring positioning assembly is located on the outer side of the inner ring positioning assembly. According to the novel production line tray tool, the outer ring positioning assembly and the inner ring positioning assembly are arranged, the outer ring positioning assembly achieves the action of supporting and positioning the outer end cambered surface of an air blower, and the inner ring positioning assembly achieves the action of supporting and positioning the inner end cambered surface of the air blower; and the tool plates and the limiting supporting bases arranged on the surface of the lower tray achieve the action of supporting and positioning the planes of the two ends of the air blower, and the technical problems that in existing air conditioner assembling, the assembling technology of an air conditioner needs to be completed through various tray tools, cost is high, and the requirements for automatic production and rapid remodeling cannot be met are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of production tooling, in particular to a novel production line pallet tooling. Background Art

[0002] New energy vehicles are developing rapidly. Air conditioning, as one of the "three major components" of new energy vehicles, is considered a core technology by major manufacturers. my country's automotive air conditioning industry has significant advantages in global resource conditions and has great development potential. Automotive air conditioning assembly lines typically use palletized tooling as transport vehicles for the assembly and testing of fans. However, unlike traditional fuel-powered vehicles, new energy vehicles feature increasingly integrated motors and are subject to rapid product updates, resulting in high production investment costs and short production cycles. Air conditioning units require various posture adjustments during assembly to facilitate assembly and testing of components on various mounting surfaces.

[0003] Existing air-conditioning production lines have low automation integration and low production capacity. Different pallet tooling is required in different assembly stages of the production process. The entire production process requires multiple pallet tooling to complete the air-conditioning assembly process, which is not only costly but also unable to meet the needs of automated production and rapid changeover. Utility Model Content

[0004] Based on the technical problems that the existing air conditioner assembly requires multiple pallet tooling to complete the air conditioner assembly process, which is not only costly but also cannot meet the requirements of automated production and rapid changeover, the utility model proposes a new production line pallet tooling.

[0005] The utility model proposes a new type of production line pallet tooling, including a lower pallet, above which a tooling plate, an outer ring positioning assembly and an inner ring positioning assembly are respectively arranged, the tooling plate is located on the inner side of the inner ring positioning assembly, and the outer ring positioning assembly is located on the outer side of the inner ring positioning assembly.

[0006] Preferably, positioning grooves and weight-reducing holes are distributed on the surface of the lower pallet, and the surface of the lower pallet is fixedly connected to a limiting support seat. The two limiting support seats are symmetrically distributed with the axis of the lower pallet as the center, and the surface of the tooling plate is fixedly connected to the surface of the lower pallet.

[0007] Preferably, the inner ring positioning assembly includes an inner limit plate, an inner limit plate, an inner limit plate, an inner limit plate, an inner limit plate and an inner limit plate. The surface of the inner limit plate, the surface of the inner limit plate, the surface of the inner limit plate, the surface of the inner limit plate, and the surface of the inner limit plate are all fixedly connected to the surface of the lower tray.

[0008] Preferably, the surface of the inner limit plate is respectively provided with an installation groove and an inner limit groove one, the installation groove is provided with an inner limit groove two on the surface of the inner limit plate two, the surface of the inner limit plate three is provided with an inner limit groove three, and the surface of the inner limit plate five is provided with an inner limit groove five.

[0009] Preferably, the outer ring positioning assembly includes an outer limit plate, a second outer limit plate, a third outer limit plate, a fourth outer limit plate and a fifth outer limit plate, and the surface of the outer limit plate, the surface of the second outer limit plate, the surfaces of multiple outer limit plates, the surfaces of the fourth outer limit plate and the surfaces of multiple outer limit plates are all fixedly connected to the surface of the lower tray.

[0010] Preferably, the outer limit plate one is provided with an outer limit groove one, the outer limit plate two is provided with an outer limit groove two, the outer limit plate three is provided with an outer limit groove three, and the outer limit plate five is provided with an outer limit groove five.

[0011] The beneficial effects of the present invention are:

[0012] By setting an outer ring positioning component and an inner ring positioning component, the outer ring positioning component realizes the action of supporting and positioning the outer end arc surface of the blower when assembling the automobile air conditioner, and the inner ring positioning component realizes the action of supporting and positioning the inner end arc surface of the blower when assembling the automobile air conditioner. The tooling plate and the limit support seat set on the surface of the lower pallet realize the action of supporting and positioning the planes at both ends of the blower when assembling the automobile air conditioner, which solves the technical problem that the existing air conditioner assembly requires multiple pallet tooling to complete the air conditioner assembly process, which is not only costly but also cannot meet the needs of automated production and rapid changeover. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of a new type of production line pallet tooling proposed by the utility model;

[0014] Figure 2 This utility model proposes a new type of production line pallet tooling Figure 1 A magnified view of the structure at center A;

[0015] Figure 3 This utility model proposes a new type of production line pallet tooling Figure 1 A magnified view of the structure at point B in the middle;

[0016] Figure 4 This is a top view of the tooling plate structure of a new type of production line pallet tooling proposed by the utility model;

[0017] Figure 5 This is a front view of the inner limit plate structure of a new production line pallet tooling proposed by the utility model.

[0018] In the figure: 1. Lower pallet; 2. Tooling plate; 101. Positioning slot; 102. Weight reduction hole; 103. Limit support seat; 301. Inner limit plate one; 302. Inner limit plate two; 303. Inner limit plate three; 304. Inner limit plate four; 305. Inner limit plate five; 401. Installation slot; 402. Inner limit slot one; 403. Inner limit slot two; 404. Inner limit slot three; 405. Inner limit slot five; 501. Outer limit plate one; 502. Outer limit plate two; 503. Outer limit plate three; 504. Outer limit plate four; 505. Outer limit plate five; 601. Outer limit slot one; 602. Outer limit slot two; 603. Outer limit slot three; 604. Outer limit slot five. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] Reference Figure 1-Figure 5 A new type of production line pallet tooling includes a lower pallet 1. A tooling plate 2, an outer ring positioning assembly and an inner ring positioning assembly are respectively arranged above the lower pallet 1. The tooling plate 2 is located on the inner side of the inner ring positioning assembly, and the outer ring positioning assembly is located on the outer side of the inner ring positioning assembly.

[0021] The surface of the lower pallet 1 is provided with positioning grooves 101 and weight-reducing holes 102. The surface of the lower pallet 1 is fixedly connected to a limiting support seat 103. The two limiting support seats 103 are symmetrically distributed with the axis of the lower pallet 1 as the center. The surface of the tooling plate 2 is fixedly connected to the surface of the lower pallet 1.

[0022] Furthermore, a positioning groove 101 is provided to fix the position of the lower tray 1 , and a weight-reducing hole 102 is provided to facilitate the movement and placement of the lower tray 1 .

[0023] The inner ring positioning assembly includes an inner limit plate 301, an inner limit plate 302, an inner limit plate 303, an inner limit plate 304 and an inner limit plate 305. The surface of the inner limit plate 301, the surface of the inner limit plate 302, the surface of the inner limit plate 303, the surface of the inner limit plate 304 and the surface of the inner limit plate 305 are all fixedly connected to the surface of the lower tray 1.

[0024] Furthermore, the inner ring positioning assembly realizes the action of supporting and positioning the inner end arc surface of the blower during assembly of the automobile air conditioner.

[0025] The surface of the inner limit plate 301 is respectively provided with an installation groove 401 and an inner limit groove 1 402. The installation groove 401 is provided with an inner limit groove 2 403 on the surface of the inner limit plate 302, the surface of the inner limit plate 303 is provided with an inner limit groove 3 404, and the surface of the inner limit plate 305 is provided with an inner limit groove 5 405.

[0026] Furthermore, the limiting plates of different heights and the positioning grooves 101 of different shapes support the inner end arc surface of the blower during assembly of the automobile air conditioner, so that the blower is placed horizontally above the lower tray 1 .

[0027] The outer ring positioning assembly includes an outer limit plate 501, an outer limit plate 502, an outer limit plate 503, an outer limit plate 504 and an outer limit plate 505. The surface of the outer limit plate 501, the surface of the outer limit plate 502, the surfaces of the multiple outer limit plates 503, the surfaces of the outer limit plates 504 and the surfaces of the multiple outer limit plates 505 are all fixedly connected to the surface of the lower tray 1.

[0028] Furthermore, the outer ring positioning assembly realizes the action of supporting and positioning the arc surface of the outer end of the blower during assembly of the automobile air conditioner.

[0029] The first outer limiting plate 501 defines an outer limiting groove 1 601 , the second outer limiting plate 502 defines an outer limiting groove 2 602 , the third outer limiting plate 503 defines an outer limiting groove 3 603 , and the fifth outer limiting plate 505 defines an outer limiting groove 5 604 .

[0030] Furthermore, the limiting plates of different heights and the positioning grooves 101 of different shapes support the arc surface of the outer end of the blower during assembly of the automobile air conditioner, so that the blower is placed horizontally above the lower tray 1 .

[0031] By setting an outer ring positioning component and an inner ring positioning component, the outer ring positioning component realizes the action of supporting and positioning the outer end arc surface of the blower when assembling the automobile air conditioner, and the inner ring positioning component realizes the action of supporting and positioning the inner end arc surface of the blower when assembling the automobile air conditioner. The tooling plate 2 and the limit support seat 103 set on the surface of the lower pallet 1 realize the action of supporting and positioning the planes at both ends of the blower when assembling the automobile air conditioner, which solves the technical problem that the existing air conditioner assembly requires multiple pallet tooling to complete the air conditioner assembly process, which is not only costly but also cannot meet the requirements of automated production and rapid changeover.

[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A new type of production line pallet tooling, comprising a lower pallet (1), characterized in that: A tooling plate (2), an outer ring positioning assembly, and an inner ring positioning assembly are respectively provided above the lower tray (1); the tooling plate (2) is located on the inner side of the inner ring positioning assembly, and the outer ring positioning assembly is located on the outer side of the inner ring positioning assembly.

2. A new production line pallet tooling according to claim 1, characterized in that: The surface of the lower tray (1) is provided with positioning grooves (101) and weight-reducing holes (102). The surface of the lower tray (1) is fixedly connected to a limiting support seat (103). The two limiting support seats (103) are symmetrically distributed with the axis of the lower tray (1) as the center. The surface of the tooling plate (2) is fixedly connected to the surface of the lower tray (1).

3. The novel production line pallet tooling according to claim 1 is characterized by: The inner ring positioning assembly comprises an inner first limit plate (301), an inner second limit plate (302), an inner third limit plate (303), an inner fourth limit plate (304) and an inner fifth limit plate (305), and the surface of the inner first limit plate (301), the surface of the inner second limit plate (302), the surface of the inner third limit plate (303), the surface of the inner fourth limit plate (304) and the surface of the inner fifth limit plate (305) are all fixedly connected to the surface of the lower tray (1).

4. The novel production line pallet tooling according to claim 3 is characterized by: The surface of the inner first limiting plate (301) is respectively provided with a mounting groove (401) and an inner first limiting groove (402); the mounting groove (401) is provided with an inner second limiting groove (403) on the surface of the inner second limiting plate (302); the surface of the inner third limiting plate (303) is provided with an inner third limiting groove (404); and the surface of the inner fifth limiting plate (305) is provided with an inner fifth limiting groove (405).

5. The novel production line pallet tooling according to claim 1 is characterized by: The outer ring positioning assembly comprises an outer first limiting plate (501), an outer second limiting plate (502), an outer third limiting plate (503), an outer fourth limiting plate (504) and an outer fifth limiting plate (505), and the surface of the outer first limiting plate (501), the surface of the outer second limiting plate (502), the surfaces of the plurality of outer third limiting plates (503), the surfaces of the outer fourth limiting plates (504) and the surfaces of the plurality of outer fifth limiting plates (505) are all fixedly connected to the surface of the lower tray (1).

6. The novel production line pallet tooling according to claim 5 is characterized by: The outer first limiting plate (501) is provided with an outer first limiting groove (601), the outer second limiting plate (502) is provided with an outer second limiting groove (602), the outer third limiting plate (503) is provided with an outer third limiting groove (603), and the outer fifth limiting plate (505) is provided with an outer fifth limiting groove (604).

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