Dust remover for loading wet ash in ash silo of thermal power plant

By introducing detection components into the dust collector for wet ash loading vehicle in the ash storage in the thermal power plant, the dust weight is monitored in real time and alarm is issued, the problem of inability to clean up dust in the existing technology is solved, and the dust removal efficiency and working quality are improved.

CN223254434UActive Publication Date: 2025-08-22STATE GRID ENERGY HAMI COAL POWER CO LTD
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Patent Information

Application Number
CN202520077659.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-08-22
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The existing thermal power plant dust collectors cannot detect the weight of the dust in real time, resulting in the staff being unable to determine whether cleaning is needed, which is prone to multiple treatments or untimely treatment, which affects the dust removal efficiency.

Method used

A dust collector including the main body of the ash warehouse, the top dust collector, the dust collector and the detection component were designed. The dust weight inside the separation box was detected by the detection component, and an alarm was issued to remind the staff to clean up the dust by using the induction plate and the induction seat.

Benefits of technology

Timely dust cleaning is achieved, the quality and efficiency of dust removal work is improved, and multiple untimely cleaning and cleaning are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a dust remover for thermal power plant ash silo wet ash loading, which comprises an ash silo main body, a silo top dust remover, a dust removal structure and a detection component, the dust removal structure comprises a pump body arranged in the silo top dust remover through bolts, a separation box arranged in the silo top dust remover and a purification box arranged at the bottom of the separation box, the detection assembly comprises bearing structures arranged on the two sides of the separation box and a detection structure arranged at the bottom of the separation box, the separation box drives the guide plate to move, the guide plate slides on the guide columns and extrudes the reset springs, the separation box drives the induction plate to move towards the induction base, and when the induction plate makes contact with the induction base, the detection structure is arranged at the bottom of the separation box. And an alarm in a control room in the ash silo main body gives out an alarm sound to remind a worker to clean dust in the separation box, so that the dust removal work is prevented from being influenced, the conditions of repeated cleaning and untimely cleaning by the worker are avoided, and the working quality and the working efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal in thermal power plants, in particular to a dust collector for loading wet ash from an ash bin in a thermal power plant. Background Art

[0002] Thermal power plants use fossil fuels (such as coal, natural gas, or oil) to generate steam, which in turn drives turbines to generate electricity. Loading wet ash from ash silos is a critical operation in thermal power plants. This involves loading wet ash (slag, fly ash, etc.) stored in ash silos into transport vehicles or other equipment. Dust is generated during the loading process, requiring dust removal.

[0003] A search revealed a thermal power plant dust collector with publication number CN222173546U, comprising a dust collector housing. The upper side of the dust collector housing is connected to an exhaust pipe, a fan is installed in the exhaust pipe, a water trough is provided inside the lower end of the dust collector housing, and an air inlet pipe is connected to the water trough. The lower left end of the water trough is connected to a drain pipe, and the upper right end of the water trough is connected to a water supply pipe. A first motor is installed at the lower right side of the dust collector housing, the output end of the first motor is connected to a first rotating rod, and a first filter plate is installed on the outer side of the first rotating rod. The dust collector housing has a through hole. The thermal power plant dust collector first draws flue gas into the water trough, where the water in the water trough cools the flue gas. The dust is initially trapped in the water by the first filter plate, and the flue gas is then discharged upwards moistly for interception and filtration. This prevents dust from floating and re-combining with the flue gas during dust cleaning, thereby improving the efficiency of flue gas dust removal.

[0004] The device in this patent cannot detect the weight of dust inside the dust collector during use, and the staff cannot judge whether the dust needs to be cleaned. It is easy for multiple treatments and untimely treatment to affect the dust removal efficiency, and its practicality is low. Utility Model Content

[0005] In order to solve the technical problems in existing patents that the device cannot detect the weight of dust inside the dust collector during use, the staff cannot judge whether the dust needs to be cleaned, it is easy to process it multiple times and the dust removal efficiency is affected by untimely processing, and the practicality is low, the utility model provides a dust collector for loading wet ash from the ash bin of a thermal power plant.

[0006] The technical solution adopted by the utility model is: a dust collector for loading wet ash from the ash bin of a thermal power plant, comprising:

[0007] An ash silo main body, wherein a vehicle body is installed inside the ash silo main body;

[0008] A top dust collector is installed on the top of the ash silo body;

[0009] A dust removal structure, comprising a pump body mounted inside the dust collector on the top of the silo by bolts, a separation box mounted inside the dust collector on the top of the silo, and a purification box mounted at the bottom of the separation box;

[0010] A detection component is installed at the bottom of the separation box and is used to detect the weight of dust inside the separation box;

[0011] The detection assembly includes supporting structures installed on both sides of the separation box and a detection structure installed on the bottom of the separation box.

[0012] Furthermore, both ends of the pump body are connected to the collecting bucket in the ash bin body through pipelines and are connected to the separation box through a hose, and the separation box is connected to the purification box through a hose.

[0013] Furthermore, the supporting structure includes a guide column fixedly welded to the top of the purification box, a guide plate slidably connected to the guide column, and a reset spring welded to the bottom of the guide plate and the top of the purification box. The guide plate is fixedly welded to both sides of the separation box, and the reset spring is sleeved on the outside of the guide column.

[0014] Furthermore, the detection structure includes a sensing plate installed at the bottom of the separation box and a sensing seat installed at the top of the purification box, and the sensing plate cooperates with the sensing seat.

[0015] Furthermore, a purification layer plate is installed inside the purification box.

[0016] Furthermore, an air outlet pipe is installed on one side of the purification box:

[0017] The guide plate is driven to move by the separation box, and the guide plate slides on the guide column and squeezes the reset spring. The separation box drives the induction plate to move toward the induction seat. When the induction plate contacts the induction seat, the alarm in the control room inside the ash bin body sounds an alarm to remind the staff to clean the dust in the separation box to avoid affecting the dust removal work, avoiding the situation where the staff cleans multiple times or does not clean in time, and improving work quality and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the three-dimensional structure of the main body of the dust removal bin in the utility model;

[0020] Figure 3 This is an enlarged three-dimensional structural diagram of the dust collector on the top of the silo in the utility model;

[0021] Figure 4 It is a three-dimensional structural diagram of the detection component and the dust removal structure in the utility model.

[0022] The following are marked in the figure:

[0023] 1. Ash silo body; 2. Car body; 3. Dust collector on silo roof;

[0024] 4. Dust removal structure; 401. Pump body; 402. Separation box; 403. Purification box;

[0025] 5. Detection assembly; 501. Support structure; 5011. Guide column; 5012. Guide plate; 5013. Return spring; 502. Detection structure; 5021. Sensor plate; 5022. Sensor seat;

[0026] 6. Exhaust pipe. DETAILED DESCRIPTION

[0027] In the description of the present invention, it should be noted that the terms "front", "up", "down", "left", "right", "vertical", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0029] The following is combined with Figure 1-4 The utility model is further described.

[0030] In order to solve the problems existing in the background technology, this application proposes the following technical solutions:

[0031] A dust collector for loading wet ash from an ash silo in a thermal power plant, comprising: an ash silo main body 1, a silo top dust collector 3, a dust removal structure 4, and a detection component 5;

[0032] The ash bin body 1 is internally provided with a vehicle body 2;

[0033] The top dust collector 3 is installed on the top of the ash silo body 1;

[0034] The dust removal structure 4 includes a pump body 401 installed inside the dust collector 3 on the top of the silo by bolts, a separation box 402 installed inside the dust collector 3 on the top of the silo, and a purification box 403 installed at the bottom of the separation box 402;

[0035] The two ends of the pump body 401 are connected to the collection bucket in the ash storage body 1 through pipes and are connected to the separation box 402 through a hose. The separation box 402 is connected to the purification box 403 through a hose. A through hole is opened on one side of the separation box 402. The moisture in the air and the particles will be separated from the air. A filter is installed on the top to filter the air discharged from the separation box 402.

[0036] A purification layer is installed inside the purification box 403, and an air outlet pipe 6 is installed on one side of the purification box 403.

[0037] like Figure 1-4 As shown, the detection component 5 is installed at the bottom of the separation box 402 , and the detection component 5 is used to detect the weight of the dust inside the separation box 402 .

[0038] The detection assembly 5 includes a supporting structure 501 installed on both sides of the separation box 402 and a detection structure 502 installed at the bottom of the separation box 402. The supporting structure 501 includes a guide column 5011 fixedly welded to the top of the purification box 403, a guide plate 5012 slidably connected to the guide column 5011, and a reset spring 5013 welded to the bottom of the guide plate 5012 and the top of the purification box 403. The guide plate 5012 is fixedly welded to both sides of the separation box 402, and the reset spring 5013 is sleeved on the outside of the guide column 5011.

[0039] Furthermore, the detection structure 502 includes a sensing plate 5021 installed at the bottom of the separation box 402 and a sensing base 5022 installed at the top of the purification box 403 , and the sensing plate 5021 cooperates with the sensing base 5022 .

[0040] Working principle: When in use, wet ash is loaded into the ash bin main body 1 through the vehicle body 2. Dust is generated during the operation. When passing through the main body, the collection bucket in the ash bin main body 1 generates suction to absorb wet ash and other particulate matter in the air. The wet ash and other particulate matter enter the separation box 402. There is moisture in the dust, and the particulate matter falls to the bottom of the separation box 402. The air passes through the filter screen and the hose on one side and enters the purification box 403. The toxic substances in the air are purified by the purification layer plate, and the treated air is discharged through the outlet pipe 6.

[0041] Dust accumulates in the separation box 402, and the weight of the separation box 402 increases. The separation box 402 drives the guide plate 5012 to move. The guide plate 5012 slides on the guide column 5011 and squeezes the return spring 5013. The separation box 402 drives the sensing plate 5021 to move toward the sensing seat 5022. When the sensing plate 5021 contacts the sensing seat 5022, the alarm in the control room in the ash bin main body 1 sounds an alarm to remind the staff to clean the dust in the separation box 402, so as to avoid affecting the dust removal work, avoid the situation where the staff cleans it multiple times or does not clean it in time, and improve work quality and work efficiency.

[0042] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology. It will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0043] While the embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A dust collector for loading wet ash from ash storage in thermal power plants, characterized in that: include: An ash bin main body (1), wherein a vehicle body (2) is installed inside the ash bin main body (1); A silo top dust collector (3), the silo top dust collector (3) being installed on the top of the ash silo main body (1); A dust removal structure (4), the dust removal structure (4) comprising a pump body (401) mounted inside the silo top dust collector (3) via bolts, a separation box (402) mounted inside the silo top dust collector (3), and a purification box (403) mounted at the bottom of the separation box (402); A detection component (5), the detection component (5) being installed at the bottom of the separation box (402), and the detection component (5) being used to detect the weight of dust inside the separation box (402); The detection assembly (5) comprises supporting structures (501) installed on both sides of the separation box (402) and a detection structure (502) installed at the bottom of the separation box (402).

2. A dust collector for loading wet ash from a thermal power plant ash bin according to claim 1, characterized in that: Both ends of the pump body (401) are connected to the collecting hopper in the ash storage body (1) through pipes and are connected to the separation box (402) through a hose. The separation box (402) is connected to the purification box (403) through a hose.

3. A dust collector for loading wet ash from a thermal power plant ash bin according to claim 2, characterized in that: The supporting structure (501) comprises a guide column (5011) fixedly welded to the top of the purification box (403), a guide plate (5012) slidably connected to the guide column (5011), and a return spring (5013) welded to the bottom of the guide plate (5012) and the top of the purification box (403); the guide plate (5012) is fixedly welded to both sides of the separation box (402), and the return spring (5013) is sleeved on the outside of the guide column (5011).

4. A dust collector for loading wet ash from a thermal power plant ash bin according to claim 3, characterized in that: The detection structure (502) comprises a sensing plate (5021) mounted on the bottom of the separation box (402) and a sensing seat (5022) mounted on the top of the purification box (403), wherein the sensing plate (5021) cooperates with the sensing seat (5022).

5. A dust collector for loading wet ash from an ash bin in a thermal power plant according to claim 2, characterized in that: A purification layer plate is installed inside the purification box (403).

6. A dust collector for loading wet ash from a thermal power plant ash bin according to claim 5, characterized in that: An air outlet pipe (6) is installed on one side of the purification box (403).

Citation Information

Patent Citations

  • Dust remover for thermal power plant

    CN222173546U