Curing waste collecting device for coating machine

By designing a curing waste collection device on the coating machine and using the curing box and conveying components to process the waste, the problem of low waste collection efficiency after die-cut by the coating machine is solved, and rapid winding and curing is achieved, which improves production efficiency and workshop utilization.

CN223254457UActive Publication Date: 2025-08-22QUANZHOU ZHIGAO MASCH MFG CO LTD
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Patent Information

Application Number
CN202421972684.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-22
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

During the waste collection process of die-cut by existing coating machines, the glue liquid is easily extruded, resulting in low production efficiency, and the large viscosity of the waste leads to an increase in resistance, which cannot meet the GMP production requirements, occupy workshop space and is inefficient.

Method used

A curing waste collection device for coating machines is designed, including a curing box, a conveying component and a curing component. The waste is processed in the curing box by using the heating or cooling curing component, and the waste is cured through the conveying component, and an exhaust port is set to prevent the gas concentration from being too high.

Benefits of technology

It realizes rapid winding and solidification of waste materials, reduces glue droplets, improves production efficiency, meets GMP production requirements, and reduces production costs and labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solidification waste collecting device used on a coating machine, which comprises a solidification box, a conveying assembly used for conveying waste materials to the solidification box to be wound and a solidification assembly used for solidifying the waste materials in the solidification box, and the solidification box is provided with an exhaust port. And the waste materials in the curing box are cured through the curing assembly, so that the waste materials do not have high viscidity, the waste material rolling resistance is reduced, the waste material collecting speed is higher, the die cutting speed of the coating machine is further increased, and therefore the production efficiency of the whole coating machine procedure is improved, the production cost is reduced, and the workshop utilization rate is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating machines, in particular to a solidified waste collecting device used on a coating machine. Background Art

[0002] The coating machine applies glue to gauze or non-woven fabric, then sticks the film on to complete the fabric compounding, and finally die-cuts the compounded fabric into finished products, such as medical dressings, fever-reducing patches, cosmetic facial masks and other adhesive patches.

[0003] Existing coating machines collect waste after die-cutting primarily through the following two methods: First, waste collection is done via rollers. During collection, the adhesive tends to bunch up, causing it to leak onto the workshop floor and preventing it from being rolled up. Ultimately, this results in the coating equipment being unable to meet GMP production requirements for medical patches, cosmetic patches, and other products. Second, due to the strong stickiness caused by the adhesive on the waste, when the rollers collect more waste, the resistance increases, slowing down the die-cutting process or requiring the waste to be cut, removed, and re-collected, resulting in low production efficiency. Third, the die-cut waste is placed directly on the workshop floor, which not only takes up space but also reduces production efficiency. Utility Model Content

[0004] In order to overcome the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a solidification waste collection device for a coating machine.

[0005] The utility model is realized through the following technical scheme: a solidification waste collection device for a coating machine, comprising a solidification box, a transmission component for transferring waste to the solidification box for winding, and a solidification component for solidifying the waste in the solidification box, wherein the solidification box is provided with an exhaust port.

[0006] Preferably, the conveying assembly of the present invention includes at least a motor, a winding shaft and a transition shaft, one end of the winding shaft is connected to the output end of the motor, at least one transition shaft is installed in the curing box through a support, the curing assembly is installed in the curing box, the curing box is installed on the coating machine through a bracket, and the motor is fixed on the bracket.

[0007] Preferably, the curing component of the present invention is a heating or cooling curing component.

[0008] Preferably, the curing component of the present invention is a UV lamp or an infrared lamp.

[0009] Preferably, the curing box of the present invention includes a box body, an opening is provided on the front of the box body, and a door panel that can open or close the opening is provided on the box body. The door panel is hinged to the box body so that the door panel opens the opening to facilitate the removal of the waste after winding. A through hole is also provided on one side of the box body for the waste to pass through.

[0010] Preferably, the transition shaft of the present invention includes a first transition shaft, a second transition shaft, a third transition shaft and a fourth transition shaft. The first transition shaft and the second transition shaft are respectively fixed in the box through supports and are located above the curing assembly. The third transition shaft and the fourth transition shaft are respectively installed on the coating machine.

[0011] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0012] 1. The utility model collects waste materials in a curing box and solidifies the waste materials in the curing box through a curing component, so that the waste materials do not have strong stickiness, reduce the resistance to waste winding, make the waste collection speed faster, further improve the die-cutting speed of the coating machine, thereby improving the production efficiency of the entire coating machine process, reducing production costs, and improving workshop utilization.

[0013] 2. When collecting waste materials, the utility model collects waste materials after curing in the curing box, so that the glue will not drip onto the floor of the production workshop, which can meet the production conditions of some medical patches and cosmetic patches. At the same time, it can save the labor intensity of manual cleaning of glue, improve production efficiency and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 for Figure 1 A top view structural diagram;

[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the utility model installed on a coating machine;

[0019] Among them: 1-curing box, 2-waste, 3-curing assembly, 4-motor, 5-rewinding shaft, 7-support, 8-bracket, 9-coater, 10-exhaust port, 11-box, 12-opening, 13-door panel, 14-through hole, 61-first transition shaft, 62-second transition shaft, 63-third transition shaft, 64-fourth transition shaft. DETAILED DESCRIPTION

[0020] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0021] In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] Reference Figures 1 to 4 As shown, a curing waste collection device used on a coating machine includes a curing box 1, a conveying assembly for transferring waste material 2 to the curing box 1 for winding, and a curing assembly 3 for curing the waste material 2 in the curing box 1. The curing box 1 is provided with an exhaust port 10, which is connected to an external pipeline through the exhaust port 10. An exhaust system is installed in the external pipeline. The exhaust system can cool down and deodorize the curing box with an overly high temperature, thereby reducing the gas concentration in the curing box. In more detail, since the products are made of composite materials such as non-woven fabrics, and these products contain alcohol liquid, such as medical dressings and fever-reducing patches, static electricity is easily generated in the composite materials during the transmission process, which can easily cause the curing box with too high concentration to explode. Therefore, the utility model has an exhaust port on the curing box to prevent the concentration in the curing box from being too high and causing an explosion.

[0024] Specifically, the transmission component includes at least a motor 4, a winding shaft 5 and a transition shaft. One end of the winding shaft 5 is connected to the output end of the motor 4. At least one transition shaft is installed in the curing box 1 through a support 7. The curing component 3 is installed in the curing box 1. The curing box 1 is installed on the coating machine 9 through a bracket 8. The motor 4 is fixed on the bracket 8. The winding shaft 5 is driven by the output power of the motor 4 to roll the waste into a roll.

[0025] In addition, the curing box 1 includes a box body 11, an opening 12 is provided on the front of the box body 11, and a door panel 13 is provided on the box body 11 to open or close the opening 12. The door panel 13 is hinged to the box body 11 so that the door panel 13 opens the opening 12 to facilitate the removal of the waste after winding. A through hole 14 is also provided on one side of the box body 11 for the waste to pass through.

[0026] Among them, the transition shaft includes a first transition shaft 61, a second transition shaft 62, a third transition shaft 63 and a fourth transition shaft 64. The first transition shaft 61 and the second transition shaft 62 are respectively fixed in the box 11 through the support 7, and are located above the curing component 3. The third transition shaft 63 and the fourth transition shaft 64 are respectively installed on the coater 9. After the waste passes through the knife roller 90 of the coater, it bypasses the fourth transition shaft 64 and the third transition shaft 63 and then passes through the through hole 14 of the box, and then bypasses the second transition shaft 62 and the first transition shaft 61 and is rolled into a roll by the winding shaft 5.

[0027] In order to adjust the waste conveying tension, a potentiometer is installed on the fourth transition shaft 64. The potentiometer can be used to control the size of the waste conveying tension, thereby ensuring product quality.

[0028] To achieve solidification of the waste material, curing assembly 3 can utilize either a heating or cooling curing assembly, depending on the composite material. More specifically, the heating curing assembly can be either a UV lamp or an infrared lamp. Of course, other heating curing assemblies known in the prior art can also be used, and are not limited to the one used in this utility model. Similarly, the cooling curing assembly also utilizes a cooling system known in the prior art. In other words, curing assembly 3 is prior art, and therefore, this utility model does not specifically describe the structure of curing assembly 3.

[0029] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A solidification waste collection device for a coating machine, characterized by: The invention comprises a curing box (1), a conveying assembly for transferring waste materials (2) to the curing box (1) for winding, and a curing assembly (3) for curing the waste materials (2) in the curing box (1); the curing box (1) is provided with an exhaust port (10).

2. The solidified waste collection device for a coating machine according to claim 1, characterized in that: The transmission assembly comprises at least a motor (4), a reel (5) and a transition shaft, one end of the reel (5) is connected to the output end of the motor (4), at least one transition shaft is installed in the curing box (1) through a support (7), the curing assembly (3) is installed in the curing box (1), the curing box (1) is installed on the coating machine (9) through a bracket (8), and the motor (4) is fixed on the bracket (8).

3. The solidified waste collection device for a coating machine according to claim 2, characterized in that: The transition shaft includes a first transition shaft (61), a second transition shaft (62), a third transition shaft (63) and a fourth transition shaft (64). The first transition shaft (61) and the second transition shaft (62) are respectively fixed in the box (11) through a support (7) and are located above the curing component (3). The third transition shaft (63) and the fourth transition shaft (64) are respectively installed on the coating machine (9).

4. The solidified waste collection device for a coating machine according to claim 2, characterized in that: The curing component (3) is a heating or cooling curing component.

5. The solidified waste collection device for a coating machine according to claim 3, characterized in that: The curing component (3) is a UV lamp or an infrared lamp.

6. The solidified waste collection device for a coating machine according to claim 1, characterized in that: The curing box (1) comprises a box body (11), an opening (12) is provided on the front of the box body (11), a door panel (13) is provided on the box body (11) for opening or closing the opening (12), the door panel (13) is hinged to the box body (11), and a through hole (14) for waste to pass through is also provided on one side of the box body (11).