Automatic material collecting and tray changing equipment

Abstract

The utility model relates to the technical field of material receiving equipment, and discloses automatic material receiving and tray changing equipment which comprises a bottom plate, an electric control box is fixedly installed on the upper surface of the bottom plate, an operation table is fixedly connected to the top of the electric control box, a right-angled n-shaped frame is fixedly installed on the upper surface of the bottom plate, and the right-angled n-shaped frame is fixedly connected to the right-angled n-shaped frame. A collecting platform is fixedly mounted on the upper surface of the n-shaped frame, a stand column is fixedly mounted on the upper surface of the bottom plate, and a shifting motor is movably mounted on the side wall of the stand column. According to the material receiving device, the shifting motors are arranged and matched with the sliding rails arranged on the side faces of the stand columns, so that the positions of the material receiving discs can be adjusted in the vertical direction after strip-shaped materials are wound, the material receiving discs independently driven by the other set of material receiving motors can move to be flush with the material receiving platform, and therefore the effect of rapidly switching the material receiving discs is achieved; manual intervention in the winding process is reduced, the pause time in the winding process is shortened, and the automatic production efficiency of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of material receiving equipment, in particular to an automatic material receiving and tray changing equipment. Background Art

[0002] Belt-type materials often need to be rolled up during the production and processing process. The rolling method can not only effectively preserve the belt-type materials, but also does not take up too much space. It also has great advantages in transportation and retrieval. The components used for rolling are limited by their own size, so they need to be replaced quickly to ensure the speed of the belt-type materials when rolling up.

[0003] When existing belt material winding equipment is working, it generally uses a driving device to drive the winding reel to rotate continuously. Then, when the winding reel rotates to the end of winding, the staff needs to shut down the equipment, cut the belt material, remove the winding reel that has been wound, and replace it with a new empty reel to operate again. This operation mode is not only cumbersome but also inefficient. When most equipment adopts automation, it is easy to affect the overall processing and manufacturing efficiency of other equipment. In view of this, we propose an automatic material receiving and reel changing equipment. Utility Model Content

[0004] The purpose of the present invention is to provide an automatic material receiving and tray changing device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic material receiving and tray changing device, comprising a base plate, an electric control box is fixedly installed on the upper surface of the base plate, an operating table is fixedly connected to the top of the electric control box, a molding frame is fixedly installed on the upper surface of the base plate, a material receiving platform is fixedly installed on the upper surface of the molding frame, a material sensing structure is provided at one end of the material receiving platform, a blowing structure is fixedly installed on the side of the upper surface of the material receiving platform away from the material sensing structure, a counting sensor is fixedly installed on the upper surface of the material receiving platform, a visual detector is fixedly installed on the upper surface of the material receiving platform, a defective cutting structure is fixedly installed on the upper surface of the material receiving platform, and a motor feeding structure is fixedly installed on the upper surface of the material receiving platform. The upper surface of the material receiving platform on one side of the motor feeding structure is provided with a sample cutting structure, the inner wall of the material receiving platform is detachably mounted with a storage box, the upper surface of the bottom plate is fixedly mounted with a column, the side wall of the column is movably mounted with a shift motor, the outer wall of the shift motor is fixedly connected to the extension arm on the side away from the column, the upper surface of the extension arm is fixedly connected to the material receiving motor, and the upper surface of the extension arm is rotatably mounted with a material receiving tray, the output shaft of the material receiving motor is transmission connected with the material receiving tray, a paper tape fixing structure is provided on the arc outer wall of the material receiving tray, a horizontal arm is fixedly mounted on the side wall of the extension arm, and a paper putting motor is fixedly mounted on the upper surface of the horizontal arm, and the output end of the paper putting motor is fixedly connected to the paper putting tray.

[0006] Preferably, there are two groups of material receiving platforms, and the two groups of material receiving platforms are respectively arranged on the upper and lower planes of the molding frame. The two groups of material receiving platforms are parallel to each other, so that the winding work of two belt material production lines can be realized at the same time.

[0007] Preferably, the material sensing structure, blowing structure, counting sensor, visual detector, defective cutting structure, motor feeding structure, and sample cutting structure are arranged in sequence from left to right on the upper surface of the material receiving platform, so as to perform preliminary inspection, defective cutting, cutting and sample keeping processes on the strip material when it is wound.

[0008] Preferably, the night-blowing structure is arranged in an inclined shape, and the night-blowing structure includes a shell fixedly mounted on the material receiving platform and an air blowing port opened on the top of the shell. The night-blowing structure is fixedly connected to an air pump through a pipeline, and the air blowing port of the night-blowing structure is enabled to blow out airflow by starting the air pump. The air blowing port of the night-blowing structure is arranged on a side close to the horizontal axis of the material receiving platform, so that the airflow blown out from the night-blowing structure can reduce the generation of metal night-blowing on the surface of the passing strip material.

[0009] Preferably, there are two groups of visual detectors, and the two groups of visual detectors are mirror-imaged on the left and right sides of the vertical central axis of the material receiving platform, thereby realizing visual detection of strip materials during transportation, and the two groups of visual detectors can improve the detection accuracy and avoid misjudgment caused by obstruction during material transportation.

[0010] Preferably, two sets of vertical slide rails are provided on the side of the column, and the shift motor includes a driving device and a transmission device, and the transmission device is adapted to the above-mentioned slide rails, so that when the shift motor is started, the transmission device moves on the slide rails, thereby realizing the change of the height of the shift motor, the extension arm and the horizontal arm in the vertical direction.

[0011] Compared with the existing technology, this utility model provides an automatic material receiving and tray changing device with the following features:

[0012] Beneficial effects:

[0013] 1. This automatic material receiving and tray changing equipment is equipped with a shift motor and a slide rail set on the side of the column. After the strip material is wound, the receiving tray can be adjusted in the vertical direction, so that the receiving tray driven by another set of receiving motors can move to be flush with the receiving platform, thereby achieving the effect of quickly switching the receiving tray, reducing manual intervention in the winding process, reducing the pause time in the winding process, and improving the automated production efficiency of the device.

[0014] 2. The automatic receiving and changing reel equipment, through the setting of the motor feeding structure and the sample cutting structure, can automatically leave samples of the strip materials wound on each receiving reel, so as to facilitate the inspection and verification of the inspectors to ensure the product quality. At the same time, it can better implement traceability query and ensure the production quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the loading rack of the utility model;

[0017] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure of area A in the middle;

[0018] Figure 4 This is a schematic diagram of the structure of the reel and paper tray of the utility model;

[0019] Figure 5 This is a partial three-dimensional structural diagram of the reel and paper tray of the utility model;

[0020] Figure 6This is a schematic diagram of the bottom structure of the winding reel of the utility model.

[0021] In the figure: 1. Base plate; 2. Electric control box; 22. Operating table; 3. Moulding frame; 4. Material receiving platform; 5. Material sensing structure; 6. Blowing structure; 7. Counting sensor; 8. Visual detector; 9. Defective cutting structure; 10. Motor feeding structure; 11. Sample cutting structure; 12. Storage box; 13. Column; 14. Shift motor; 15. Extension arm; 16. Material receiving motor; 17. Material receiving tray; 18. Paper tape fixing structure; 19. Horizontal arm; 20. Paper placing motor; 21. Paper placing tray. DETAILED DESCRIPTION

[0022] like Figures 1-6 As shown, the utility model provides a technical solution: an automatic material receiving and tray changing device, comprising a base plate 1, an electric control box 2 is fixedly installed on the upper surface of the base plate 1, an operating table 22 is fixedly connected to the top of the electric control box 2, a molding rack 3 is fixedly installed on the upper surface of the base plate 1, a material receiving platform 4 is fixedly installed on the upper surface of the molding rack 3, a material sensing structure 5 is provided at one end of the material receiving platform 4, a blowing structure 6 is fixedly installed on the side of the upper surface of the material receiving platform 4 away from the material sensing structure 5, a counting sensor 7 is fixedly installed on the upper surface of the material receiving platform 4, a visual detector 8 is fixedly installed on the upper surface of the material receiving platform 4, a defective cutting structure 9 is fixedly installed on the upper surface of the material receiving platform 4, a motor feeding structure 10 is fixedly installed on the upper surface of the material receiving platform 4, and one side of the motor feeding structure 10 A sample cutting structure 11 is provided on the upper surface of the material receiving platform 4, and a storage box 12 is detachably installed on the inner wall of the material receiving platform 4. A column 13 is fixedly installed on the upper surface of the bottom plate 1, and a shift motor 14 is movably installed on the side wall of the column 13. The outer wall of the shift motor 14 away from the column 13 is fixedly connected to an extension arm 15, and a material receiving motor 16 is fixedly installed on the upper surface of the extension arm 15. A material receiving tray 17 is rotatably installed on the upper surface of the extension arm 15, and the output shaft of the material receiving motor 16 is transmission-connected to the material receiving tray 17. A paper tape fixing structure 18 is provided on the arc-shaped outer wall of the material receiving tray 17, and a transverse arm 19 is fixedly installed on the side wall of the extension arm 15. A paper feeding motor 20 is fixedly installed on the upper surface of the transverse arm 19, and the output end of the paper feeding motor 20 is fixedly connected to the paper feeding tray 21.

[0023] In one embodiment of the present invention, the interior of the electric control box 2 is respectively connected to the material sensing structure 5, the night blowing structure 6, the counting sensor 7, the visual detector 8, the defective cutting structure 9, the motor feeding structure 10, the sample cutting structure 11 and the shift motor 14, the material receiving motor 16 and the paper feeding motor 20 through wires. At the same time, the operating table 22 includes a U-shaped arm for laying circuits and an operating panel fixedly installed at one end of the U-shaped arm. Human-computer interaction is achieved through the operating panel, so that the staff can control the above-mentioned electrical equipment through the operating table 22 to make it run according to a preset working procedure, thereby realizing the strip material. Processing and winding work, further, the number of material receiving platforms 4 is set to two groups, and the two groups of material receiving platforms 4 are respectively arranged on the upper and lower planes of the molding frame 3. Specifically, the two groups of material receiving platforms 4 are parallel to each other, so that the winding work of two belt material production lines can be realized at the same time, and the winding processing efficiency of the device is improved. Specifically, the material sensing structure 5, the blowing structure 6, the counting sensor 7, the visual detector 8, the defective cutting structure 9, the motor feeding structure 10, and the sample cutting structure 11 are arranged in sequence from left to right on the upper surface of the material receiving platform 4, so that the strip material can be subjected to preliminary inspection, defective cutting, and cutting and sampling processes when it is wound.

[0024] In addition, the night-blowing structure 6 is arranged in an inclined shape, and the night-blowing structure 6 includes a shell fixedly mounted on the material receiving platform 4 and an air blowing port opened on the top of the shell. The night-blowing structure 6 is fixedly connected to an air pump through a pipeline. The air pump is started to enable the air blowing port of the night-blowing structure 6 to blow out airflow, and the air blowing port of the night-blowing structure 6 is arranged on the side close to the horizontal axis of the material receiving platform 4, so that the airflow blown out of the night-blowing structure 6 can reduce the generation of metal night on the surface of the passing strip material, so as to facilitate its subsequent detection and processing. At the same time, the height of the counting sensor 7 matches the height of the strip material transportation, so that the strip material is counted by the counting sensor 7. Further, visual detection There are two groups of devices 8, and the two groups of visual detectors 8 are mirror-imaged on the left and right sides of the vertical central axis of the material receiving platform 4, thereby realizing visual inspection of the strip material during transportation, and the two groups of visual detectors 8 can improve the detection accuracy and avoid misjudgment caused by obstruction during material transportation. At the same time, the defective cutting structure 9 includes a cutting component and a driving component. When the visual detector 8 finds defective products in the strip material, the defective product information is transmitted to the electric control box 2 through the movement speed of the strip material. The electric control box 2 controls the defective cutting structure 9 to start the driving component to control the cutting component to cut the defective products, thereby ensuring the product quality when the strip material is wound and reducing the defective rate.

[0025] In an embodiment of the present invention, the sample cutting structure 11 includes a cutting knife and a driving member. When a receiving tray 17 finishes receiving the material, the driving member in the sample cutting structure 11 controls the cutting knife to cut the strip material horizontally, so that the sample falls into the storage box 12, so as to realize the sample of the strip material, thereby facilitating the inspection and verification of the inspectors, ensuring product quality, and better implementing traceability inquiries.

[0026] Furthermore, two groups of vertical slide rails are provided on the side of the column 13, and the shift motor 14 includes a driving device and a transmission device, and the transmission device is adapted to the above-mentioned slide rails. Therefore, when the shift motor 14 is started, the transmission device moves on the slide rail, thereby realizing the change in the height of the shift motor 14, the extension arm 15 and the horizontal arm 19 in the vertical direction, thereby realizing the alignment of the receiving tray 17 of different heights with the receiving platform 4 on the molding frame 3, thereby realizing the effect of fast tray changing and material collection. At the same time, the number of paper tape fixing structures 18 is provided in multiple groups, and the multiple groups of paper tape fixing structures 18 are evenly distributed in a circular array on the arc-shaped outer wall of the receiving tray 17, so as to facilitate the winding of the strip material on the receiving tray 17.

[0027] In the present invention, when in use, the external strip material is transported to the receiving platform 4 through the transmission structure after processing. First, the strip material passes through the material sensing structure 5, and the other equipment starts to work through the control box 2. When the strip material passes through the blowing structure 6, the air flow blown out by the blowing structure 6 is used to avoid the generation of metal dust on the surface of the strip material, which affects the subsequent further inspection and judgment. Then, as the strip material continues to move, the amount of the strip material passing is accumulated through the counting sensor 7, and the amount of the strip material winding is transmitted to the electric control box 2 in time. Then, the left and right sides of the strip material are detected by the visual detector 8. Visual inspection is performed on both sides to determine whether there are defective products in the strip material. When defective products on the strip material are identified, the defective product information is transmitted to the electric control box 2 through the movement speed of the strip material. The electric control box 2 controls the defective cutting structure 9 to start the drive component to control the cutting component to cut the defective products, thereby ensuring the product quality when the strip material is wound and reducing the defective rate. Finally, the strip material continues to be transported to the right through the motor feeding structure 10. At this time, the receiving motor 16 is started, so that the receiving disk 17 connected to its output shaft continues to rotate slowly, thereby realizing the winding of the strip material.

[0028] When a receiving tray 17 is about to be wound, due to the winding parameters set in advance, the sample cutting structure 11 controlled by the electrical control box 2 cuts the strip material. Then, as the receiving tray 17 continues to rotate, the strip material is completely wound. Then the electrical control box 2 controls the shift motor 14 to start, and the shift motor 14 drives the extension arm 15 and the receiving tray 17 and other structures to move in the vertical direction along the column 13, and then adjusts the other set of receiving trays 17 to keep them aligned with the receiving platform 4, so as to realize the next round of winding of the strip material by the receiving tray 17. No human intervention is required throughout the process, which reduces the pause time during the winding process and improves the automated production efficiency of the device.

[0029] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An automatic material receiving and tray changing device, comprising a base plate (1), an electric control box (2) fixedly mounted on the upper surface of the base plate (1), an operating table (22) fixedly connected to the top of the electric control box (2), a mold frame (3) fixedly mounted on the upper surface of the base plate (1), and a material receiving platform (4) fixedly mounted on the upper surface of the mold frame (3), characterized in that: A material sensing structure (5) is provided at one end of the material receiving platform (4), a blowing structure (6) is fixedly installed on the side of the upper surface of the material receiving platform (4) away from the material sensing structure (5), a counting sensor (7) is fixedly installed on the upper surface of the material receiving platform (4), a visual detector (8) is fixedly installed on the upper surface of the material receiving platform (4), a bad cutting structure (9) is fixedly installed on the upper surface of the material receiving platform (4), a motor feeding structure (10) is fixedly installed on the upper surface of the material receiving platform (4), a sample cutting structure (11) is provided on the upper surface of the material receiving platform (4) on one side of the motor feeding structure (10), a storage box (12) is detachably installed on the inner wall of the material receiving platform (4), and a vertical cutting structure (11) is fixedly installed on the upper surface of the bottom plate (1). The utility model relates to a column (13), wherein a shift motor (14) is movably installed on the side wall of the column (13), and an extension arm (15) is fixedly connected to the outer wall of the side of the shift motor (14) away from the column (13), and a material receiving motor (16) is fixedly installed on the upper surface of the extension arm (15), and a material receiving tray (17) is rotatably installed on the upper surface of the extension arm (15), and the output shaft of the material receiving motor (16) is transmission-connected with the material receiving tray (17), and a paper tape fixing structure (18) is provided on the arc-shaped outer wall of the material receiving tray (17), and a transverse arm (19) is fixedly installed on the side wall of the extension arm (15), and a paper placing motor (20) is fixedly installed on the upper surface of the transverse arm (19), and the output end of the paper placing motor (20) is fixedly connected to the paper placing tray (21).

2. The automatic material receiving and tray changing device according to claim 1, characterized in that: The number of the material receiving platforms (4) is set to two groups, and the two groups of material receiving platforms (4) are respectively arranged on the upper and lower planes of the molding frame (3), and the two groups of material receiving platforms (4) are parallel to each other.

3. The automatic material receiving and tray changing equipment according to claim 1, characterized in that: The material sensing structure (5), the blowing structure (6), the counting sensor (7), the visual detector (8), the defective cutting structure (9), the motor feeding structure (10), and the sample cutting structure (11) are arranged in sequence from left to right on the upper surface of the material receiving platform (4).

4. The automatic material receiving and tray changing device according to claim 1, characterized in that: The blowing structure (6) is arranged in an inclined shape, and comprises a shell fixedly mounted on the material receiving platform (4) and an air blowing port opened on the top of the shell. The blowing structure (6) is fixedly connected to an air pump through a pipeline, and the air blowing port of the blowing structure (6) is arranged on a side close to the horizontal axis of the material receiving platform (4).

5. The automatic material receiving and tray changing device according to claim 1, characterized in that: The number of the visual detectors (8) is two groups, and the two groups of visual detectors (8) are mirror-imaged and arranged on the left and right sides of the vertical central axis of the material receiving platform (4).

6. The automatic material receiving and tray changing device according to claim 1, characterized in that: Two groups of vertical slide rails are provided on the side of the column (13), and the shift motor (14) includes a driving device and a transmission device, and the transmission device is adapted to the slide rails.

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