Wire winding machine for metal wire material processing

Through the design of installation grooves, support vertical plates, reel plates and monitoring mechanisms, the problems of cumbersome disassembly and thickness monitoring of wire winding machines are solved, rapid disassembly and assembly and tension adjustment are achieved, and the efficiency and quality of wire processing are improved.

CN223254619UActive Publication Date: 2025-08-22CHENZHOU AOPUST ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422801791.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-08-22
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing wire winding machines are complicated to disassemble and reel, and cannot monitor the thickness of the wire, and cannot perform tension adjustment, resulting in the wire winding being scattered.

Method used

The combination of installation grooves, support vertical plates, reel plates, monitoring mechanisms, servo motors and electric push rods is adopted to achieve rapid disassembly and thickness monitoring, and the tension is adjusted through electric push rods and guide rollers to avoid winding and distracting.

Benefits of technology

The rapid disassembly and assembly of the wire winding machine, wire thickness monitoring and tension adjustment are realized, avoiding the distraction during wire winding, and improving operating efficiency and product quality.

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Abstract

The utility model relates to the technical field of metal wire processing, in particular to a wire winding machine for metal wire material processing, which comprises a mounting plate, the left side of the rear side of the mounting plate is connected with a first servo motor through a bolt, and an output shaft of the first servo motor penetrates into an inner cavity of a mounting groove and is fixedly connected with a driving screw. The right side of an inner cavity of the mounting groove is fixedly connected with a supporting sliding rod. Through cooperative use of the mounting groove, the supporting vertical plate, the winding disc, the monitoring mechanism, a first electric push rod, a first servo motor, a driving screw rod, a third electric push rod, a supporting sliding rod and an inserting rod, the device has the advantages of being convenient to disassemble and assemble and capable of monitoring the thickness; the first servo motor is controlled to drive the driving screw rod to rotate forwards or reversely so that the supporting vertical plates on the front side and the rear side can move, the winding disc can be detached conveniently, more time and labor are saved during operation, meanwhile, the winding disc can be controlled to stop rotating through contact of the two metal touch plates, and the winding thickness of the metal wire is monitored.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal wire processing, in particular to a wire winding machine used for processing metal wire materials. Background Art

[0002] Metal wire is made of metal coils, coils or bars. It is processed into various wire products of different specifications and models through professional equipment such as wire drawing equipment and annealing equipment, and undergoes multiple processes such as drawing-annealing-redrawing-reannealing. After the metal wire is processed, it needs to be wound using a wire winding machine.

[0003] After searching, the patent number is CN219669793U, and the name is a utility model of a wire winding device, which includes a main body and a spacing adjustment mechanism. Through research and analysis, it is found that although it has the advantages of being able to adjust the spacing of the unwinding rack and comb the silk thread, it still has the following defects to a certain extent.

[0004] For example, it is inconvenient to quickly disassemble and assemble the reel, and the operation is cumbersome during the disassembly and assembly of the reel. At the same time, it is impossible to monitor the thickness of the wound metal wire and it is impossible to adjust the tension of the metal wire, resulting in tangled and scattered wires. In order to solve the above technical problems, we have designed a wire winding machine for metal wire material processing. Utility Model Content

[0005] The purpose of the utility model is to provide a wire winding machine for processing metal wire materials, which has the advantages of being able to be quickly disassembled and assembled, conveniently monitor the winding thickness, and be able to adjust the tension, thereby solving the problems of being unable to quickly disassemble and assemble, unable to monitor the thickness of the metal wire, and unable to adjust the tension.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire winding machine for processing metal wire materials, comprising a mounting plate, a mounting slot is provided on the left side of the top of the mounting plate, the left side of the rear side of the mounting plate is connected to the first servo motor by bolts, the output shaft of the first servo motor passes through the inner cavity of the mounting slot and is fixedly connected to the driving screw, the right side of the inner cavity of the mounting slot is fixedly connected to the support slide bar, the front and rear sides of the driving screw and the support slide bar surfaces are movably sleeved with a support vertical plate, the top of the rear side of the rear support vertical plate is bolted to the second servo motor, the tops of the opposite sides of the front and rear support vertical plates are movably connected to the plug-in rod through bearings, a winding disk is sleeved between the front and rear plug-in rods, the top of the rear support vertical plate is connected to the first electric push rod by bolts, the bottom of the first electric push rod is fixedly connected to the monitoring mechanism, and the right side of the top of the mounting plate is respectively connected to the wire feeding mechanism and the tensioning mechanism by bolts.

[0007] Preferably, the monitoring mechanism includes a mounting shell, the front and rear sides of the top of the mounting shell inner cavity are fixedly connected with support springs, the bottom of the support spring is fixedly connected with a movable plate, and the top of the movable plate and the top of the mounting shell inner cavity are fixedly connected with metal touch plates.

[0008] Preferably, the wire feeding mechanism includes two fixed vertical plates, and the top of the rear side of the rear fixed vertical plate is connected to a third servo motor by bolts. The output shaft of the third servo motor passes through the fixed vertical plate and is fixedly connected to a reciprocating screw. The bottom between the front and rear fixed vertical plates is fixedly connected to a guide slide rod, and the surface movable sleeves of the guide slide rod and the reciprocating screw are provided with guide wheels.

[0009] Preferably, the tensioning mechanism includes a mounting vertical plate, the tops of the left and right sides of the front side of the mounting vertical plate are movably connected to the first guide roller through bearings, the left and right sides of the inner cavity of the mounting vertical plate are fixedly connected to fixed vertical rods, the surface sliding sleeve of the fixed vertical rod is provided with a connecting slider, the front side of the connecting slider is movably connected to the second guide roller through a bearing, the rear side of the mounting vertical plate is connected to the second electric push rod through bolts, and the bottom of the second electric push rod is fixedly connected to the rear side of the connecting slider.

[0010] Preferably, the front and rear sides of the bottom of the inner cavity of the installation groove are connected to the third electric push rod by bolts, the top of the third electric push rod is connected to the supporting plate by bolts, the front and rear sides of the surface of the driving screw are respectively provided with left-handed threads and right-handed threads, and the surface of the driving screw is threadedly connected to the supporting vertical plate.

[0011] Preferably, plug-in slots are provided on the front and rear sides of the winding drum, the output shaft of the second servo motor is fixedly connected to the plug-in rod on the rear side, the bottom of the mounting plate is fixedly connected to the base box, and the top of the rear side of the inner cavity of the winding drum is fixedly connected to a limiting plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] The utility model has the advantages of convenient disassembly and assembly and thickness monitoring through the coordinated use of the installation groove, the support vertical plate, the winding reel, the monitoring mechanism, the first electric push rod, the first servo motor, the driving screw, the third electric push rod, the supporting slide bar and the plug-in rod. By controlling the first servo motor to drive the driving screw to rotate forward or reverse, the support vertical plates on the front and rear sides are moved, which makes it convenient to remove the winding reel, and the operation is more time-saving and labor-saving. At the same time, the winding reel can be controlled to stop rotating through the contact of the two metal touch plates, so as to monitor the winding thickness of the metal wire.

[0014] The utility model has the advantage of tensioning through the coordinated use of the second electric push rod, the fixed vertical rod, the second guide roller, the mounting vertical plate, the first guide roller and the connecting slider. The second electric push rod pushes the second guide roller on the surface of the connecting slider to move up and down to adjust the tension, thereby avoiding the phenomenon of scattering during the winding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an axonometric drawing of the structure of the utility model;

[0016] Figure 2 It is a left-side sectional isometric drawing of the mounting plate of the present invention;

[0017] Figure 3 It is a sectional isometric view of the installation shell of the utility model;

[0018] Figure 4 It is an exploded view of the local structure of the utility model;

[0019] Figure 5 This is an axonometric drawing of the wire feeding mechanism and tensioning mechanism of the utility model;

[0020] Figure 6 This is a rear axonometric drawing of the structure of the present utility model.

[0021] In the figure: 1. Mounting plate; 2. Base box; 3. Mounting slot; 4. Support vertical plate; 5. Winding reel; 6. Monitoring mechanism; 7. First electric push rod; 8. Second servo motor; 9. Wire feeding mechanism; 10. Tensioning mechanism; 11. First servo motor; 12. Driving screw; 13. Third electric push rod; 14. Support slide bar; 15. Loading plate; 16. Mounting shell; 17. Support spring; 18. Metal touch plate; 19. Movable plate; 20. Connecting rod; 21. Limiting plate; 22. Fixed vertical plate; 23. Guide slide bar; 24. Third servo motor; 25. Reciprocating screw; 26. Guide wheel; 27. Second electric push rod; 28. Fixed vertical bar; 29. ​​Second guide roller; 30. Mounting vertical plate; 31. First guide roller; 32. Connecting slider. DETAILED DESCRIPTION

[0022] See also Figures 1-6, a wire winding machine for processing metal wire materials, including a mounting plate 1, a mounting slot 3 is opened on the left side of the top of the mounting plate 1, and a first servo motor 11 is connected to the left side of the rear side of the mounting plate 1 by bolts, and the output shaft of the first servo motor 11 passes through the inner cavity of the mounting slot 3 and is fixedly connected to a driving screw 12, and the right side of the inner cavity of the mounting slot 3 is fixedly connected to a supporting slide bar 14, and the front and rear sides of the driving screw 12 and the support slide bar 14 are movably sleeved with a supporting vertical plate 4, and the top of the rear side of the supporting vertical plate 4 is bolted to a second servo motor 8, and the tops of the opposite sides of the front and rear two supporting vertical plates 4 are movably connected with a plug-in rod 20 through bearings, and a winding disk 5 is sleeved between the front and rear two plug-in rods 20, and the top of the rear side supporting vertical plate 4 is connected to a first electric push rod 7 by bolts, and the bottom of the first electric push rod 7 is fixedly connected to a monitoring mechanism 6, and the right side of the top of the mounting plate 1 is respectively connected to a wire feeding mechanism 9 and a tensioning mechanism 10 by bolts;

[0023] See also Figure 3 The monitoring mechanism 6 includes a mounting shell 16, and support springs 17 are fixedly connected to the front and rear sides of the top of the inner cavity of the mounting shell 16. The bottom of the support spring 17 is fixedly connected to a movable plate 19. The top of the movable plate 19 and the top of the inner cavity of the mounting shell 16 are fixedly connected to a metal touch plate 18. By providing the support spring 17, a reset function is provided, which can push the movable plate 19 to reset;

[0024] See also Figure 5 , the wire feeding mechanism 9 includes a fixed vertical plate 22, the number of the fixed vertical plates 22 is two, the top of the rear side of the fixed vertical plate 22 on the rear side is connected to the third servo motor 24 by bolts, the output shaft of the third servo motor 24 passes through the fixed vertical plate 22 and is fixedly connected to the reciprocating screw 25, and the bottom between the front and rear fixed vertical plates 22 is fixedly connected to a guide slide 23, and the surface of the guide slide 23 and the reciprocating screw 25 is movably sleeved with a guide wheel 26. By setting the guide slide 23, it has the function of supporting and guiding, which can make the guide wheel 26 move more smoothly during the forward and backward movement;

[0025] See also Figure 5 The tensioning mechanism 10 includes a mounting plate 30. The tops of the left and right sides of the front side of the mounting plate 30 are movably connected to first guide rollers 31 through bearings. The left and right sides of the inner cavity of the mounting plate 30 are fixedly connected to fixed vertical rods 28. The surface of the fixed vertical rod 28 is provided with a sliding sleeve provided with a connecting slider 32. The front side of the connecting slider 32 is movably connected to a second guide roller 29 through a bearing. The rear side of the mounting plate 30 is connected to a second electric push rod 27 by bolts. The bottom of the second electric push rod 27 is fixedly connected to the rear side of the connecting slider 32.

[0026] See also Figure 2, the front and rear sides of the bottom of the inner cavity of the mounting groove 3 are connected to the third electric push rod 13 by bolts, the top of the third electric push rod 13 is connected to the bearing plate 15 by bolts, the front and rear sides of the surface of the driving screw 12 are respectively provided with left-handed threads and right-handed threads, and the surface of the driving screw 12 is threadedly connected to the support vertical plate 4. By providing the bearing plate 15, the winding reel 5 can be supported more stably;

[0027] See also Figure 4 , plug-in slots are provided on the front and rear sides of the winding drum 5, the output shaft of the second servo motor 8 is fixedly connected to the plug-in rod 20 on the rear side, the bottom of the mounting plate 1 is fixedly connected to the base box 2, and the top of the rear side of the inner cavity of the winding drum 5 is fixedly connected to the limit plate 21.

[0028] When in use, connect the device to an external power supply and controller, and the personnel pass the wire through the top of the first guide roller 31 and the bottom of the second guide roller 29 respectively, and then pass it through the bottom of the guide wheel 26, and finally one end of the wire is fixedly connected to the winding drum 5. At this time, the first electric push rod 7 is controlled to work and push the mounting shell 16 to move downward so that the rear side of the mounting shell 16 is aligned with the limit plate 21 inside the winding drum 5, and then the second servo motor 8 and the third servo motor 24 are controlled to work respectively. The second servo motor 8 drives the winding drum 5 to rotate through the plug-in rod 20 to reel the wire. At this time, the third servo motor 24 works to drive the reciprocating screw 25 to rotate so that the guide wheel 26 set on the surface moves back and forth, so that the wire can be evenly wound on the surface of the winding drum 5. When the tension of the wire needs to be adjusted, the second electric push rod 27 is controlled to work and push the second guide roller 29 on the front side of the connecting slider 32 to move downward, tightening the wire between the left and right sides. When the wire is wound on the take-up drum 5, the second servo motor 8 and the third servo motor 24 are stopped, so that the winding thickness can be monitored. When the take-up drum 5 needs to be disassembled, the third electric push rod 13 is controlled to work and push the supporting plate 15 up and contact the take-up drum 5, so that the take-up drum 5 can be supported. At this time, the first servo motor 11 is controlled to work and drive the driving screw 12 to reverse. The reversed driving screw 12 causes the supporting vertical plates 4 on the front and rear sides of the surface to move in opposite directions, so that the connecting rods 20 on the front and rear sides are removed from the connecting slots of the take-up drum 5. The take-up drum 5 can be replaced after being removed, which makes disassembly more convenient and quick.

[0029] To sum up: the wire winding machine for processing metal wire materials solves the problems of being unable to quickly disassemble and assemble, unable to monitor the thickness of the metal wire, and unable to adjust the tension through the coordinated use of the mounting groove 3, the supporting vertical plate 4, the winding reel 5, the monitoring mechanism 6, the first electric push rod 7, the first servo motor 11, the driving screw 12, the third electric push rod 13, the supporting slide bar 14, the plug-in rod 20, the second electric push rod 27, the fixed vertical rod 28, the second guide roller 29, the mounting vertical plate 30, the first guide roller 31 and the connecting slider 32.

Claims

1. A wire winding machine for processing metal wire materials, comprising a mounting plate (1), characterized in that: A mounting groove (3) is provided on the left side of the top of the mounting plate (1), and a first servo motor (11) is connected to the left side of the rear side of the mounting plate (1) by means of bolts. The output shaft of the first servo motor (11) passes through the inner cavity of the mounting groove (3) and is fixedly connected to a driving screw (12). A supporting slide bar (14) is fixedly connected to the right side of the inner cavity of the mounting groove (3). The front and rear sides of the surfaces of the driving screw (12) and the supporting slide bar (14) are movably sleeved with a supporting vertical plate (4). The rear side of the supporting vertical plate (4) is The top of the side support vertical plate (4) is connected to a second servo motor (8) through bolts, the tops of the opposite sides of the front and rear support vertical plates (4) are movably connected to a plug-in rod (20) through bearings, a winding disk (5) is sleeved between the front and rear support vertical plates (20), the top of the rear support vertical plate (4) is connected to a first electric push rod (7) through bolts, the bottom of the first electric push rod (7) is fixedly connected to a monitoring mechanism (6), and the right side of the top of the mounting plate (1) is respectively connected to a wire feeding mechanism (9) and a tensioning mechanism (10) through bolts.

2. A wire winding machine for processing metal wire materials according to claim 1, characterized in that: The monitoring mechanism (6) includes a mounting shell (16), wherein the front and rear sides of the top of the inner cavity of the mounting shell (16) are fixedly connected to support springs (17), the bottom of the support spring (17) is fixedly connected to a movable plate (19), and the top of the movable plate (19) and the top of the inner cavity of the mounting shell (16) are fixedly connected to a metal touch plate (18).

3. The wire winding machine for processing metal wire materials according to claim 1, characterized in that: The wire feeding mechanism (9) includes a fixed vertical plate (22), the number of the fixed vertical plates (22) is two, the top of the rear side of the fixed vertical plate (22) on the rear side is connected to a third servo motor (24) by bolts, the output shaft of the third servo motor (24) passes through the fixed vertical plate (22) and is fixedly connected to a reciprocating screw (25), the bottom between the front and rear fixed vertical plates (22) is fixedly connected to a guide slide bar (23), and the surface of the guide slide bar (23) and the reciprocating screw (25) is movably sleeved with a guide wheel (26).

4. The wire winding machine for processing metal wire materials according to claim 1, characterized in that: The tensioning mechanism (10) includes a mounting vertical plate (30), the tops of the left and right sides of the front side of the mounting vertical plate (30) are both movably connected to first guide rollers (31) through bearings, the left and right sides of the inner cavity of the mounting vertical plate (30) are both fixedly connected to fixed vertical rods (28), the surface sliding sleeve of the fixed vertical rod (28) is provided with a connecting slider (32), the front side of the connecting slider (32) is movably connected to a second guide roller (29) through a bearing, the rear side of the mounting vertical plate (30) is connected to a second electric push rod (27) through bolts, and the bottom of the second electric push rod (27) is fixedly connected to the rear side of the connecting slider (32).

5. The wire winding machine for processing metal wire materials according to claim 1, characterized in that: The front and rear sides of the bottom of the inner cavity of the mounting groove (3) are both connected to a third electric push rod (13) by bolts, and the top of the third electric push rod (13) is connected to a bearing plate (15) by bolts. The front and rear sides of the surface of the driving screw rod (12) are respectively provided with a left-handed thread and a right-handed thread, and the surface of the driving screw rod (12) is threadedly connected to the supporting vertical plate (4).

6. The wire winding machine for processing metal wire materials according to claim 1, characterized in that: The front and rear sides of the reel (5) are provided with plug-in slots, the output shaft of the second servo motor (8) is fixedly connected to the plug-in rod (20) on the rear side, the bottom of the mounting plate (1) is fixedly connected to the base box (2), and the top of the rear side of the inner cavity of the reel (5) is fixedly connected to the limit plate (21).

Citation Information

Patent Citations

  • Wire winding equipment

    CN219669793U