Jelly filling device for jelly production
By introducing conveyor belt assembly, piston system and stirring mechanism into the jelly filling device, the problems of slow filling speed and uneven stirring of jelly are solved, and the rapid and uniform filling of jelly is achieved.
Patent Information
- Application Number
- CN202422571615.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing jelly production and filling devices lack material suction structure, resulting in poor flowability of the jelly, slow filling speed, and uneven mixing effect, which affects the filling efficiency.
A jelly filling device is designed, including a conveyor belt assembly, a filling nozzle, a piston system and a stirring mechanism, and the jelly is quickly filled and uniformly heated by negative pressure suction and a large-area stirring rod.
The rapid filling and uniform stirring of jelly are achieved, the filling efficiency and uniformity of jelly are improved, and the filling process is carried out smoothly.
Smart Images

Figure CN223254890U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of jelly production, in particular to a jelly filling device for jelly production. Background Art
[0002] Jelly, also known as jelly, is a Western dessert that is semi-solid, crystal-clear, brightly colored, and has a smooth texture. It also includes pudding. Depending on the ingredients, jelly can be divided into fruit-flavored jelly, juice-flavored jelly, pulp-flavored jelly, milk-containing jelly, and other types of jelly. After production, jelly requires filling equipment.
[0003] For example, a filling device for jelly production, with publication number CN112298638A, includes a support plate. The filling device for jelly production is equipped with a water inlet pipe, a drain pipe, and a spiral heating pipe to heat and maintain the liquid jelly, keeping it in a liquid state. Furthermore, the jelly liquid is stirred by a motor, a gear box, and a stirring blade to achieve more uniform heat exchange, avoid condensation, and facilitate jelly filling and production.
[0004] The filling device for jelly production is provided with a filling nozzle below the filling barrel and a solenoid valve on the filling nozzle to fill the jelly. However, only a single filling nozzle and solenoid valve are provided without a material suction structure. Since jelly is a semi-solid component with poor fluidity, the speed at which the jelly flows into the filling nozzle is relatively slow, thereby reducing the filling efficiency. At the same time, only a stirring blade is provided below the interior of the filling barrel, which can only stir a part of the jelly in the filling barrel. For the jelly far away from the stirring blade, the stirring and heat exchange effect is not good. In view of this, it is very necessary to design a jelly filling device for jelly production to solve such problems. Utility Model Content
[0005] In view of the shortcomings of the existing technology, the utility model provides a jelly filling device for jelly production, which solves the problem that the existing filling device for jelly production is only equipped with a single filling nozzle and a solenoid valve, but no material suction structure is provided. Since jelly is a semi-solid component with poor fluidity, the speed at which the jelly flows into the filling nozzle is relatively slow, thereby reducing the filling efficiency. At the same time, the above-mentioned device only provides a stirring blade at the lower part of the filling barrel, so that only a part of the jelly in the filling barrel can be stirred. For the jelly far away from the stirring blade, the stirring and heat exchange effect is not good.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a jelly filling device for jelly production, comprising a base plate and a conveyor belt assembly, a conveyor belt assembly is installed in the middle above the base plate, a bracket is fixedly connected to the top of the base plate, a box is fixedly connected to the top and inside of the bracket, a plurality of cylinders are fixedly connected to the bottom of the front end surface of the box, a filling nozzle is fixedly connected to the bottom of the cylinder, and a first one-way valve is installed on the filling nozzle, a filling mechanism is installed above the cylinder, a stirring mechanism is installed inside the box, and a scale line is processed on the front end surface of the cylinder.
[0007] Preferably, the filling mechanism includes a piston that fits tightly against the upper inner wall of the cylinder, a piston rod is fixedly connected to the upper part of the piston, a sealing ring is sleeved on the lower outer wall of the piston rod, and the outer wall of the sealing ring is fixedly connected to the inner wall of the opening of the cylinder, a first horizontal plate is fixedly connected to the upper surface of the piston rod, a screw is threadedly connected to the middle internal thread of the first horizontal plate, and the upper outer wall of the screw is rotatably connected to the bracket, and the lower outer wall of the screw is rotatably connected to the second horizontal plate fixed to the box body, a filling pipe is connected to the lower outer side of the cylinder, and the other end of the filling pipe is connected to the box body, and a second one-way valve is installed in the middle of the filling pipe.
[0008] Preferably, a first base is fixedly connected to the front end of the upper surface of the bracket, and a first motor connected to the screw is fixedly connected to the interior of the first base.
[0009] Preferably, a pair of blocking rods are fixedly connected to the upper inner wall of the bracket, and the outer walls of the blocking rods are gap-fitted with the inner walls of the through holes of the first transverse plate.
[0010] Preferably, the stirring mechanism includes a cross plate fixed to the upper inner wall of the box body, a stirring rod is rotatably connected between the cross plate and the box body through a bearing, a second machine base is fixed to the middle of the lower surface of the box body, and a second motor connected to the stirring rod is fixed to the inside of the second machine base, the upper surface of the box body is threadedly connected to a box cover by a number of bolts, and a feed pipe is fixed to the upper left side of the box cover.
[0011] Preferably, a heating tube group is fixedly connected to the interior of the box.
[0012] Beneficial effects
[0013] The utility model provides a jelly filling device for jelly production, which has the following beneficial effects:
[0014] The container for filling jelly can be placed on the conveyor belt assembly and aligned with the filling tube. Then, the first motor is started, and the output shaft of the first motor drives the screw to rotate. In this way, the screw cooperates with the stop rod to drive the first transverse plate to move upward, so that the first transverse plate drives the piston in the cylinder to move through the piston rod, and then cooperates with the first one-way valve on the filling nozzle to form a negative pressure in the cylinder. In this way, the jelly in the box can be sucked into the cylinder through the filling tube under the action of the negative pressure. Then, the filling amount is controlled according to the scale line on the cylinder. Then, the first motor is controlled to reverse to move the piston downward, and cooperates with the second one-way valve on the filling tube to spray the jelly in the cylinder through the filling nozzle into the container, thereby realizing rapid filling of jelly production.
[0015] When jelly is produced and filled, the heating tube group and the second motor can be started to ensure the temperature inside the box. The second motor and the cross plate can drive the stirring rod to rotate. Since the stirring rod sweeps a large area inside the box, the jelly in the box can be better stirred and heated evenly, so the use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the present utility model.
[0017] Figure 2 It is a planar sectional view of the present utility model.
[0018] Figure 3 It is a partial three-dimensional schematic diagram of the utility model.
[0019] Figure 4 It is a partially enlarged schematic diagram of the present invention.
[0020] Figure 5 It is a partially enlarged schematic diagram of the present invention.
[0021] In the figure: 1. bottom plate; 2. conveyor belt assembly; 3. bracket; 4. box body; 5. cylinder body; 6. filling nozzle; 7. first one-way valve; 8. piston; 9. piston rod; 10. sealing ring; 11. first horizontal plate; 12. screw; 13. second horizontal plate; 14. first machine base; 15. first motor; 16. filling pipe; 17. second one-way valve; 18. stop rod; 19. scale line; 20. cross plate; 21. stirring rod; 22. second machine base; 23. second motor; 24. heating tube assembly; 25. box cover; 26. feed pipe. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-5 The utility model provides a technical solution: a jelly filling device for jelly production, comprising a bottom plate 1 and a conveyor belt assembly 2, the conveyor belt assembly 2 being installed in the middle of the upper portion of the bottom plate 1, a bracket 3 being fixedly connected to the upper portion of the bottom plate 1, a box body 4 being fixedly connected to the upper interior of the bracket 3, a plurality of cylinders 5 being fixedly connected to the lower portion of the front end surface of the box body 4, a filling nozzle 6 being fixedly connected to the lower portion of the cylinder body 5, and a first one-way valve 7 being installed on the filling nozzle 6, a filling mechanism being installed above the cylinder body 5, a stirring mechanism being installed inside the box body 4, and a scale line 19 being processed on the front end surface of the cylinder body 5;
[0024] A conveyor belt assembly 2 can be installed in the middle above the bottom plate 1 to transport the containers filled with jelly. A filling nozzle 6 is fixedly connected to the bottom of the cylinder 5, and a first one-way valve 7 is installed on the filling nozzle 6. In this way, when the cylinder 5 is sucking jelly, the first one-way valve 7 can prevent outside air from entering the cylinder 5.
[0025] This embodiment is further configured as follows: the filling mechanism includes a piston 8 that fits tightly against the upper inner wall of the cylinder 5, a piston rod 9 is fixedly connected to the upper part of the piston 8, a sealing ring 10 is sleeved on the lower outer wall of the piston rod 9, and the outer wall of the sealing ring 10 is fixedly connected to the inner wall of the opening of the cylinder 5, a first transverse plate 11 is fixedly connected to the upper surface of the piston rod 9, a screw 12 is threadedly connected to the middle internal thread of the first transverse plate 11, and the upper outer wall of the screw 12 is rotatably connected to the bracket 3, and the lower outer wall of the screw 12 is rotatably connected to the second transverse plate 13 fixed to the box 4, a filling pipe 16 is connected to the lower outer side of the cylinder 5, and the other end of the filling pipe 16 is connected to the box 4, and a second one-way valve 17 is installed in the middle of the filling pipe 16;
[0026] An opening can be processed above the cylinder 5, and a sealing ring 10 can be set at this opening to ensure better sealing. A second one-way valve 17 is installed on the filling tube 16 to prevent the jelly from flowing back into the box 4 from the filling tube 16 when the cylinder 5 is discharging jelly.
[0027] This embodiment is further configured such that a first base 14 is fixedly connected to the front end of the upper surface of the bracket 3 , and a first motor 15 connected to the screw 12 is fixedly connected to the interior of the first base 14 .
[0028] This embodiment is further configured such that a pair of blocking rods 18 are fixedly connected to the upper inner wall of the bracket 3, and the outer walls of the blocking rods 18 are gap-fitted with the inner walls of the through holes of the first transverse plate 11;
[0029] Two through holes can be processed inside the first transverse plate 11 , and blocking rods 18 can be installed at the through holes, so that the blocking rods 18 can limit the first transverse plate 11 .
[0030] This embodiment is further configured such that the stirring mechanism includes a cross plate 20 fixedly connected to the upper inner wall of the box body 4, a stirring rod 21 is rotatably connected between the cross plate 20 and the box body 4 via a bearing, a second base 22 is fixedly connected to the middle of the lower surface of the box body 4, and a second motor 23 connected to the stirring rod 21 is fixedly connected to the interior of the second base 22, and a box cover 25 is threadedly connected to the upper surface of the box body 4 via a plurality of bolts, and a feed pipe 26 is fixedly connected to the upper left side of the box cover 25;
[0031] The second motor 23 can cooperate with the cross plate 20 to drive the stirring rod 21 to rotate. Since the stirring rod 21 sweeps a larger area in the box body 4, the jelly in the box body 4 can be better stirred and heated evenly, so the use effect is better.
[0032] This embodiment is further configured such that a heating tube group 24 is fixedly connected to the interior of the box body 4;
[0033] The heating tube group 24 can be started to ensure the temperature in the box 4 through the heating tube group 24, so as to ensure smooth discharge of jelly.
[0034] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs and only need to meet the usage requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by people in this field, so I will not go into details.
[0035] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process.
[0036] When the device is needed, the external power supply and control circuit of each electrical structure can be connected, and then the container for filling jelly can be placed on the conveyor belt assembly 2 and aligned with the filling tube 16. Then, the first motor 15 is started, so that the output shaft of the first motor 15 drives the screw 12 to rotate, so that the screw 12 cooperates with the blocking rod 18 to drive the first transverse plate 11 to move upward, so that the first transverse plate 11 drives the piston 8 in the cylinder 5 to move through the piston rod 9, and then cooperates with the first one-way valve 7 on the filling nozzle 6 to form a negative pressure in the cylinder 5. In this way, the jelly in the box 4 can be sucked into the cylinder 5 through the filling tube 16 under the action of the negative pressure. Then, the filling amount is controlled according to the scale line 19 on the cylinder 5, and then the first motor 15 is controlled to reverse, so that the piston 8 moves downward, and cooperates with the second one-way valve 17 on the filling tube 16, so that the jelly in the cylinder 5 is sprayed into the container through the filling nozzle 6, thereby realizing rapid filling of jelly production.
[0037] When jelly production and filling are being carried out, the heating tube group 24 and the second motor 23 can be started to ensure the temperature inside the box 4 through the heating tube group 24. The second motor 23 cooperates with the cross plate 20 to drive the stirring rod 21 to rotate. Since the stirring rod 21 sweeps a larger area inside the box 4, the jelly in the box 4 can be better stirred and heated evenly, so the use effect is better.
[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A jelly filling device for jelly production, comprising a base plate (1) and a conveyor belt assembly (2), wherein the conveyor belt assembly (2) is installed in the middle above the base plate (1), characterized in that: A bracket (3) is fixedly connected above the bottom plate (1), a box (4) is fixedly connected inside the bracket (3), a plurality of cylinders (5) are fixedly connected below the front end surface of the box (4), a filling nozzle (6) is fixedly connected below the cylinder (5), and a first one-way valve (7) is installed on the filling nozzle (6), a filling mechanism is installed above the cylinder (5), a stirring mechanism is installed inside the box (4), and a scale line (19) is processed on the front end surface of the cylinder (5).
2. A jelly filling device for jelly production according to claim 1, characterized in that: The filling mechanism comprises a piston (8) which is tightly fitted with the upper inner wall of the cylinder (5); a piston rod (9) is fixedly connected to the upper part of the piston (8); a sealing ring (10) is sleeved on the lower outer wall of the piston rod (9), and the outer wall of the sealing ring (10) is fixedly connected to the inner wall of the opening of the cylinder (5); a first transverse plate (11) is fixedly connected to the upper surface of the piston rod (9); a screw rod (12) is connected to the middle inner thread of the first transverse plate (11), and the upper outer wall of the screw rod (12) is rotatably connected to the bracket (3); the lower outer wall of the screw rod (12) is rotatably connected to the second transverse plate (13) fixed to the box (4); a filling pipe (16) is connected to the lower outer side of the cylinder (5), and the other end of the filling pipe (16) is connected to the box (4); a second one-way valve (17) is installed in the middle of the filling pipe (16).
3. A jelly filling device for jelly production according to claim 1, characterized in that: A first machine base (14) is fixedly connected to the front end of the upper surface of the bracket (3), and a first motor (15) connected to the screw rod (12) is fixedly connected inside the first machine base (14).
4. A jelly filling device for jelly production according to claim 1, characterized in that: A pair of blocking rods (18) are fixedly connected to the upper inner wall of the bracket (3), and the outer walls of the blocking rods (18) are clearance-matched with the inner walls of the through holes of the first transverse plate (11).
5. A jelly filling device for jelly production according to claim 1, characterized in that: The stirring mechanism comprises a cross plate (20) fixedly connected to the upper inner wall of the box body (4); a stirring rod (21) is rotatably connected between the cross plate (20) and the box body (4) via a bearing; a second machine base (22) is fixedly connected to the middle of the lower surface of the box body (4); and a second motor (23) connected to the stirring rod (21) is fixedly connected inside the second machine base (22); a box cover (25) is threadedly connected to the upper surface of the box body (4) via a plurality of bolts; and a feed pipe (26) is fixedly connected to the upper left side of the box cover (25).
6. A jelly filling device for jelly production according to claim 1, characterized in that: A heating tube group (24) is fixedly connected to the interior of the box (4).
Citation Information
Patent Citations
Filling device for jelly production
CN112298638A