Wastewater recycling module of efficient reverse osmosis ultrapure water system

By designing a wastewater reuse module for the high-efficiency reverse osmosis ultrapure water system, and using multi-layer filtration and heating treatment, the problem of direct discharge of wastewater without treatment is solved, and efficient reuse of wastewater and water quality improvement is achieved to meet the needs of specific industries.

CN223255089UActive Publication Date: 2025-08-22SHANGHAI FUSHITE INSTR EQUIP
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Patent Information

Application Number
CN202423093401.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-08-22
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

The wastewater generated by the existing high-efficiency reverse osmosis ultrapure water system is directly discharged without effective treatment, causing waste of water resources and potential environmental threats, and the existing utilization methods are single and inefficient.

Method used

A wastewater reuse module for high-efficiency reverse osmosis ultrapure water system is designed, including a wastewater storage box, a filter box, a sediment box and a treatment box. It is filtered through a sand and gravel layer, a gauze layer, an activated carbon layer, and a cotton layer, and combined with dosing and electric heating treatment, the water quality is improved to meet the needs of different industries.

Benefits of technology

It realizes efficient recycling of wastewater, removes impurities, improves water quality, meets the water temperature requirements of specific industries, and improves the application value and utilization efficiency of water.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wastewater recycling module of an efficient reverse osmosis ultrapure water system, and relates to the technical field of wastewater recycling. The ultrapure water system is connected with a wastewater eduction pipe, one end, far away from ultrapure water, of the wastewater eduction pipe is communicated with a wastewater storage tank, the side wall of the wastewater storage tank is connected with a direct discharge pipe, and the outer side of the wastewater storage tank is provided with a filter tank, a settling tank and a treatment tank. A filter box, a settling box and a treatment box are further arranged on the outer side of the wastewater treatment box, impurities in wastewater are effectively removed through filtration, settling and dosing treatment of a gravel layer, a gauze layer, an activated carbon layer and a cotton layer, the water quality is improved, and when an electric heating plate in the treatment box does not work, filtered water can be directly utilized; when the water quality needs to be moved, the electric heating plate can be used for heating and boiling, so that the water quality is ensured; meanwhile, by adjusting different temperatures, the requirement of specific industries for water temperature is met, and the application value of water is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wastewater recycling, in particular to a wastewater recycling module of a high-efficiency reverse osmosis ultrapure water system. Background Art

[0002] The high-efficiency reverse osmosis ultrapure water system is a high-end water treatment facility that integrates modern membrane separation technology with advanced water treatment processes. Based on reverse osmosis (RO) technology, the system uses a high-pressure pump to pressurize raw water to a certain pressure, forcing water molecules through a reverse osmosis membrane with a pore size of only 0.0001 microns. Most impurities, such as dissolved solids, colloids, microorganisms, organic matter, and heavy metal ions, are trapped on one side of the membrane, achieving deep water purification. During the reverse osmosis process, the salt content and osmotic pressure in the water increase as the water flows across the membrane surface. When the osmotic pressure reaches the pressure of the booster pump, some water cannot pass through the membrane, resulting in wastewater. To prevent clogging of the RO membrane, the system uses backwashing technology to promptly flush the membrane, and this wastewater is discharged.

[0003] Many ultrapure water systems generate wastewater that is discharged without effective treatment, resulting in a significant waste of water resources and potentially posing a threat to the environment. While some wastewater is used for low-quality purposes like flushing toilets, this limited and inefficient use fails to fully tap the wastewater's potential value.

[0004] Therefore, the present application proposes a high-efficiency reverse osmosis ultrapure water system wastewater reuse module to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a high-efficiency wastewater recycling module for a reverse osmosis ultrapure water system, which solves the technical problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency reverse osmosis ultrapure water system wastewater reuse module, comprising a wastewater storage tank and an ultrapure water system, the ultrapure water system is connected to a wastewater outlet pipe, the end of the wastewater outlet pipe away from the ultrapure water is connected to the wastewater storage tank, a direct discharge pipe is fixedly connected to the side wall of the wastewater storage tank, a direct discharge pump is provided on the direct discharge pipe, a filter box and a sedimentation tank are provided on the outside of the wastewater storage tank, a negative pressure water diversion pipe is provided between the wastewater storage tank and the filter box, the left end of the negative pressure water diversion pipe passes through the side wall of the wastewater storage tank and is connected to the wastewater storage tank, the negative pressure The right end of the water diversion pipe passes through the upper side wall of the filter box and is connected with the filter box. A water guide pipe is arranged between the filter box and the sedimentation box. The left and right ends of the water guide pipe respectively pass through the upper side walls of the filter box and the sedimentation box. The filter box and the sedimentation box are connected through the water guide pipe. A water pump is provided on the water guide pipe. A water supply pipe is fixedly connected to the upper side wall of the sedimentation box. The water supply pipe is connected with the sedimentation box, and the left end of the water supply pipe extends downward close to the bottom of the sedimentation box and is connected with a filter cover. The side of the water supply pipe away from the sedimentation box is connected with a treatment box, a water supply pump is provided on the water supply pipe, and a water outlet pipe is connected to the treatment box, and the outlet pipe is connected with the treatment box.

[0007] Preferably, an electric heating plate is provided at the bottom of the processing box.

[0008] Preferably, an inspection port is provided on the upper side wall of the filter box, a sealing plate is provided at the inspection port position, the lower end of the sealing plate is fixedly connected to a partition plate, the lower end of the partition plate extends downward close to the lower side wall of the filter box, and the front and rear ends of the partition plate are respectively in contact with the front and rear inner walls of the filter box, and the inner side of the filter box is provided with a sand and gravel layer, a gauze layer, an activated carbon layer and a cotton layer.

[0009] Preferably, the partition plate is located between the connection between the sedimentation box and the negative pressure water pipe and the connection between the sedimentation box and the water pipe, the sand and gravel layer and the gauze layer are located on the left side of the partition plate, the activated carbon layer and the cotton layer are located on the right side of the partition plate, the sand and gravel layer is located above the gauze layer, and the cotton layer is located above the activated carbon layer.

[0010] Preferably, the upper port of the sedimentation tank is fixedly connected with a dosing pipe, and the dosing pipe is in communication with the sedimentation tank.

[0011] Preferably, the upper end of the sedimentation box is fixedly connected to a stirring motor, the output end of the stirring motor is fixedly connected to a rotating rod, the lower end of the rotating rod passes through the upper side wall of the sedimentation box and extends to the inner side of the sedimentation box, and several stirring plates are provided on the side wall of the rotating rod.

[0012] Compared with related technologies, the high-efficiency reverse osmosis ultrapure water system wastewater reuse module provided by the present invention has the following beneficial effects:

[0013] 1. The utility model provides a wastewater reuse module for an efficient reverse osmosis ultrapure water system. In this device, a direct discharge pipe is provided on the wastewater storage tank. The wastewater can be directly utilized through a direct drainage pump. When the wastewater in the wastewater treatment tank reaches a certain amount, it is discharged to avoid affecting the discharge of wastewater generated by the ultrapure water system; a filter box, a sedimentation box and a treatment box are also provided on the outside of the wastewater treatment tank. Through filtering with a sand layer, a gauze layer, an activated carbon layer and a cotton layer, as well as sedimentation and dosing treatment, impurities in the wastewater are effectively removed and the water quality is improved. When the electric heating plate in the treatment box is not working, the filtered water can be directly utilized; when the water quality needs to be moved, the electric heating plate can be used for heating and boiling treatment to ensure the quality of the water; at the same time, by adjusting different temperatures, the water temperature requirements of specific industries can be met, thereby improving the application value of water.

[0014] 2. The utility model provides a wastewater reuse module for a high-efficiency reverse osmosis ultrapure water system. The inspection port and sealing plate provided on the filter box facilitate the replacement and maintenance of the filter layer, thus ensuring the long-term stable operation of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the cross-sectional three-dimensional structure of the filter box of the present invention;

[0017] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the sedimentation box of the present utility model;

[0018] Figure 4 This is a schematic diagram of the cross-sectional three-dimensional structure of the processing box of the present invention.

[0019] In the figure: 1. Ultrapure water system; 2. Wastewater outlet pipe; 3. Wastewater storage tank; 4. Direct discharge pipe; 5. Direct discharge pump; 6. Negative pressure water pipe; 7. Filter box; 8. Water pipe; 9. Water pump; 10. Sedimentation tank; 11. Dosing pipe; 12. Water pipe; 13. Water pump; 14. Treatment box; 15. Water outlet pipe; 16. Inspection port; 17. Sealing plate; 18. Partition plate; 19. Sand and gravel layer; 20. Gauze layer; 21. Activated carbon layer; 22. Cotton layer; 23. Stirring motor; 24. Rotating rod; 25. Stirring plate; 26. Filter cover; 27. Electric heating plate. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] See also Figure 1-4 The utility model provides a technical solution: a high-efficiency reverse osmosis ultrapure water system wastewater reuse module, comprising a wastewater storage tank 3 and an ultrapure water system 1, the ultrapure water system 1 is connected to a wastewater outlet pipe 2, the end of the wastewater outlet pipe 2 away from the ultrapure water is connected to the wastewater storage tank 3, a direct discharge pipe 4 is fixedly connected to the side wall of the wastewater storage tank 3, a direct discharge pump 5 is provided on the direct discharge pipe 4, a filter box 7 and a sedimentation tank 10 are provided on the outside of the wastewater storage tank 3, and the wastewater storage tank 3 and the filter box 7 are connected. A negative pressure water diversion pipe 6 is provided between the filter boxes 7. The left end of the negative pressure water diversion pipe 6 passes through the side wall of the wastewater storage box 3 and is connected to the wastewater storage box 3. The right end of the negative pressure water diversion pipe 6 passes through the upper side wall of the filter box 7 and is connected to the filter box 7. A water diversion pipe 8 is provided between the filter box 7 and the sedimentation box 10. The left and right ends of the water diversion pipe 8 respectively pass through the upper side walls of the filter box 7 and the sedimentation box 10. The filter box 7 and the sedimentation box 10 are connected through the water diversion pipe 8. A water pump is provided on the water diversion pipe 8. The sedimentation box 10 The upper side wall is fixedly connected with a water supply pipe 12, which is communicated with the sedimentation tank 10, and the left end of the water supply pipe 12 extends downward near the bottom of the sedimentation tank 10 and is connected to a filter cover 26. The side of the water supply pipe 12 away from the sedimentation tank 10 is connected to the treatment tank 14, and a water supply pump 13 is provided on the water supply pipe 12. The treatment tank 14 is connected to a water outlet pipe 15, which is communicated with the treatment tank 14. The bottom of the treatment tank 14 is provided with an electric heating plate 27. The wastewater is filtered and treated by the filter box 7, and further precipitated and purified in the sedimentation tank 10. After the sedimentation is completed in the wastewater, the water is discharged through the treatment tank 14 and the outlet pipe 15 by the water supply pump 13; when the electric heating plate 27 in the treatment tank 14 is not working, the filtered water can be directly used; when the water quality needs to be moved, the electric heating plate 27 can be used for heating and boiling to ensure the quality of the water; at the same time, by adjusting different temperatures, the water temperature requirements of specific industries can be met, thereby improving the application value of water;

[0022] An inspection port 16 is provided on the upper side wall of the filter box 7, and a sealing plate 17 is provided at the position of the inspection port 16. The lower end of the sealing plate 17 is fixedly connected to a partition plate 18. The lower end of the partition plate 18 extends downward close to the lower side wall of the filter box 7, and the front and rear ends of the partition plate 18 respectively abut against the front and rear inner walls of the filter box 7. A sand and gravel layer 19, a gauze layer 20, an activated carbon layer 21 and a cotton layer 22 are provided on the inside of the filter box 7. When wastewater passes through the filter box 7, the wastewater is filtered through the sand and gravel layer 19, the gauze layer 20, the activated carbon layer 21 and the cotton layer 22 in sequence, thereby improving the water quality of the subsequently derived water;

[0023] The partition plate 18 is located between the connection between the sedimentation box 10 and the negative pressure water diversion pipe 6 and the connection between the sedimentation box 10 and the water diversion pipe 8. The gravel layer 19 and the gauze layer 20 are located on the left side of the partition plate 18, and the activated carbon layer 21 and the cotton layer 22 are located on the right side of the partition plate 18. The gravel layer 19 is located above the gauze layer 20, and the cotton layer 22 is located above the activated carbon layer 21. The gravel layer 19 can effectively filter insoluble impurities in the water; the gauze layer 20 can separate different material layers to prevent fine particles from entering the next layer, thereby ensuring the continuity of filtration; the activated carbon layer 21 has a strong adsorption capacity and can remove pigments, odors, free chlorine and some small molecular organic matter in the water, thereby improving water quality; the cotton layer 22 can further prevent activated carbon and the like from entering the water diversion pipe 8 along with the water flow, thereby ensuring clear water outlet;

[0024] The upper end of the sedimentation tank 10 is fixedly connected to a dosing pipe 11, which is in communication with the sedimentation tank 10. The dosing pipe 11 facilitates the addition of chemicals to the wastewater to further purify the wastewater.

[0025] The upper end of the sedimentation tank 10 is fixedly connected to a stirring motor 23, and the output end of the stirring motor 23 is fixedly connected to a rotating rod 24. The lower end of the rotating rod 24 passes through the upper side wall of the sedimentation tank 10 and extends to the inner side of the sedimentation tank 10. Several stirring plates 25 are provided on the side wall of the rotating rod 24. After the wastewater is filtered and enters the sedimentation tank 10, the medicine is added through the dosing pipe 11, and the rotating rod 24 and the stirring plate 25 are driven to rotate by the stirring motor 23 to fully mix the filtered water and the medicine, thereby further purifying the wastewater.

[0026] Working principle: When in use, the wastewater generated by the ultrapure water system 1 is introduced into the wastewater storage tank 3 through the wastewater outlet pipe 2. When the wastewater can be used directly, the wastewater can be directly discharged and used by cooperating with the direct discharge pump 5 and the direct discharge pipe 4; when there is a lot of wastewater in the wastewater storage tank 3, the direct discharge pump 5 is used to discharge part of the wastewater to avoid affecting the discharge of the wastewater generated by the ultrapure water system 1; when the treated water needs to be used, the water guide pump 9 is turned on, and the water guide pipe 8 is used to form a negative pressure in the filter box 7 under the action of the water guide pump 9, and then the wastewater in the wastewater treatment box 14 is guided into the filter box 7 through the negative pressure water guide pipe 6. The wastewater passes through the sand and gravel layer 19, the gauze layer 20, the active layer 21 and the filter box 7 in turn. The wastewater is filtered by the carbon layer 21 and the cotton layer 22, and enters the sedimentation box 10 through the water pipe 8. The medicine is added through the dosing pipe 11, and the rotating rod 24 and the stirring plate 25 are driven to rotate by the stirring motor 23 to fully mix the filtered water with the medicine. After the precipitation is completed in the wastewater, the water is discharged through the treatment box 14 and the outlet pipe 15 by the water pump 13; when the electric heating plate 27 in the treatment box 14 is not working, the filtered water can be directly used; when the water quality needs to be moved, the electric heating plate 27 can be used to heat and boil the water to ensure the quality of the water; at the same time, by adjusting different temperatures, the water temperature requirements of specific industries can be met, thereby improving the application value of water.

Claims

1. A high-efficiency reverse osmosis ultrapure water system wastewater reuse module, comprising a wastewater storage tank (3) and an ultrapure water system (1), characterized in that: The ultrapure water system (1) is connected to a wastewater outlet pipe (2), and the end of the wastewater outlet pipe (2) away from the ultrapure water is connected to the wastewater storage box (3). A direct discharge pipe (4) is fixedly connected to the side wall of the wastewater storage box (3), and a direct discharge pump (5) is provided on the direct discharge pipe (4). A filter box (7) and a sedimentation box (10) are provided outside the wastewater storage box (3). A negative pressure water diversion pipe (6) is provided between the wastewater storage box (3) and the filter box (7). The left end of the negative pressure water diversion pipe (6) passes through the side wall of the wastewater storage box (3) and is connected to the wastewater storage box (3). The right end of the negative pressure water diversion pipe (6) passes through the upper side wall of the filter box (7) and is connected to the filter box (7). A filter box (7) and a sedimentation box (10) are provided between the filter box (7). A water pipe (8), the left and right ends of the water pipe (8) respectively penetrate the upper side walls of the filter box (7) and the sedimentation box (10), the filter box (7) and the sedimentation box (10) are communicated through the water pipe (8), a water pump is provided on the water pipe (8), the upper side wall of the sedimentation box (10) is fixedly connected to a water pipe (12), the water pipe (12) is communicated with the sedimentation box (10), and the left end of the water pipe (12) extends downward close to the bottom of the sedimentation box (10) and is connected to a filter cover (26), the side of the water pipe (12) away from the sedimentation box (10) is connected to a treatment box (14), a water pump (13) is provided on the water pipe (12), and the treatment box (14) is connected to a water outlet pipe (15), and the water outlet pipe (15) is communicated with the treatment box (14).

2. The high-efficiency reverse osmosis ultrapure water system wastewater reuse module according to claim 1, characterized in that: An electric heating plate (27) is provided at the bottom of the processing box (14).

3. The high-efficiency reverse osmosis ultrapure water system wastewater reuse module according to claim 1, characterized in that: An inspection port (16) is provided on the upper side wall of the filter box (7), and a sealing plate (17) is provided at the position of the inspection port (16). The lower end of the sealing plate (17) is fixedly connected to a partition plate (18), and the lower end of the partition plate (18) extends downward close to the lower side wall of the filter box (7), and the front and rear ends of the partition plate (18) are respectively in contact with the front and rear inner walls of the filter box (7). The inner side of the filter box (7) is provided with a sand and gravel layer (19), a gauze layer (20), an activated carbon layer (21) and a cotton layer (22).

4. The high-efficiency reverse osmosis ultrapure water system wastewater reuse module according to claim 3, characterized in that: The partition plate (18) is located between the connection between the sedimentation box (10) and the negative pressure water pipe (6) and the connection between the sedimentation box (10) and the water pipe (8); the sand and gravel layer (19) and the gauze layer (20) are located on the left side of the partition plate (18); the activated carbon layer (21) and the cotton layer (22) are located on the right side of the partition plate (18); the sand and gravel layer (19) is located above the gauze layer (20); and the cotton layer (22) is located above the activated carbon layer (21).

5. The high-efficiency reverse osmosis ultrapure water system wastewater recycling module according to claim 1, characterized in that: The upper port of the sedimentation tank (10) is fixedly connected to a dosing pipe (11), and the dosing pipe (11) is in communication with the sedimentation tank (10).

6. The high-efficiency reverse osmosis ultrapure water system wastewater recycling module according to claim 1, characterized in that: The upper end of the sedimentation box (10) is fixedly connected to a stirring motor (23), and the output end of the stirring motor (23) is fixedly connected to a rotating rod (24). The lower end of the rotating rod (24) passes through the upper side wall of the sedimentation box (10) and extends to the inside of the sedimentation box (10). A plurality of stirring plates (25) are provided on the side wall of the rotating rod (24).