Vertical pressure solid-liquid dehydration device
Through the vertical press solid-liquid dewatering device, the dewatering shaft and blades are driven by the dewatering motor to carry out sludge transport and gravity extrusion. Combined with filtration and cutting, the problems of low sludge dewatering efficiency and high cost in the prior art are solved, and efficient and low-cost sludge treatment is achieved.
Patent Information
- Application Number
- CN202521484889.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2035-07-16
AI Technical Summary
The existing gravity concentration method has a long time and low efficiency in dewatering sludge, and other methods are costly and complex in maintenance, making it difficult to achieve rapid and efficient sludge dewatering.
The vertical press solid-liquid dewatering device is used to drive the dewatering shaft and blades to transport sludge, combined with gravity extrusion and drainage filter cloth filtration, to achieve efficient dehydration of the sludge, and the sludge is cut through the transmission assembly and the feed assembly is screened for impurities.
It realizes efficient dehydration of sludge, simplifies the maintenance process, facilitates the reuse of sludge, reduces the dehydration cost and improves the treatment efficiency.
Smart Images

Figure CN223255097U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sludge dehydration, in particular to a vertical pressure solid-liquid dehydration device. Background Art
[0002] Sludge is the product of sewage treatment. It is an extremely complex heterogeneous body composed of organic debris, bacterial cells, inorganic particles, colloids, etc. The main characteristics of sludge are high water content (up to 99% or more), high organic matter content, easy to decompose and stink, and fine particles, low specific gravity, and colloidal liquid. The sludge produced by sewage treatment has a high water content. Sludge dehydration is an important link in the entire sludge treatment process. Its purpose is to enrich the solids, reduce the sludge volume, and create conditions for the final disposal of the sludge. Currently, sludge dehydration includes gravity concentration method, flotation concentration method, belt concentration method and centrifugal concentration method.
[0003] The existing gravity concentration treatment of sludge dehydration takes a long time and has low efficiency. Other methods of sludge dehydration are costly, have limitations on sludge dehydration, are complex to maintain, and are not conducive to rapid sludge dehydration. Utility Model Content
[0004] The purpose of this utility model is to provide a vertical pressure solid-liquid dehydration device, which aims to solve the problems that the existing gravity concentration treatment sludge dehydration takes a long time and is inefficient, other methods of sludge dehydration treatment are costly, have limitations in sludge dehydration, are complex to maintain, and are not conducive to rapid sludge dehydration.
[0005] The utility model is implemented as follows: a vertical pressure solid-liquid dehydration device, comprising:
[0006] A dehydration box, wherein a drainage assembly is installed on the dehydration box for discharging sewage;
[0007] The dehydration assembly is provided on the dehydration tank and is used to dehydrate the sludge. The dehydration assembly includes:
[0008] A dehydration motor is fixedly mounted on the end surface of the dehydration box, wherein the output end of the dehydration motor is connected to a dehydration shaft, and the dehydration shaft is rotatably matched with the dehydration box;
[0009] Dehydration blades are fixedly mounted on the dehydration shaft and are used to transport the sludge. The spacing between the dehydration blades gradually decreases from the side close to the dehydration motor to the side away from the dehydration motor, so as to gradually increase the pressure of sludge transportation.
[0010] The sludge discharge port is opened on the dewatering tank and is used to discharge the transported sludge.
[0011] As a further solution of the present invention, the drainage assembly includes:
[0012] The fixed frame is fixed on the dehydration box by bolts;
[0013] The drainage filter cloth is clipped onto the fixed frame and is used to filter and discharge sewage.
[0014] As a further solution of the utility model, a transmission assembly is also included, which is arranged on the dewatering box and is used to cut the discharged sludge. The transmission assembly includes:
[0015] Crank connecting rod, fixedly installed on the dehydration shaft;
[0016] The support frame is movably mounted on the crank connecting rod and is also slidably fitted with the dehydration box;
[0017] The cutter is fixedly mounted on the end surface of the support frame, and the cutter is located just above the mud discharge port.
[0018] As a further solution of the present invention, the dehydration box is further provided with a support groove for limiting the travel of the support frame, and the lower end of the dehydration box is fixedly mounted with support legs and a mud discharge pipe.
[0019] As a further solution of the utility model, it also includes a feeding assembly, which is arranged on the dewatering box and is used to feed the dewatered sludge. The feeding assembly includes:
[0020] A feed hopper 51 is fixedly mounted on the upper end of the dehydration tank;
[0021] A feed inclined plate is fixedly mounted on the inner wall of the feed hopper 51, and the two feed inclined plates are symmetrically distributed along the central axis of the feed hopper 51;
[0022] Iron plate, iron plates are fixedly installed on the two feed inclined plates;
[0023] Electromagnet, an electromagnet is fixedly installed in each of the two feed inclined plates, and one end of the electromagnet is also connected to the iron plate;
[0024] The rotating roller is rotatably fitted on the feed hopper 51 , and a plurality of rows of winding rods are fixedly mounted on the rotating roller.
[0025] As a further solution of the present invention, a plurality of rows of winding rods are equidistantly distributed along the circumferential direction of the rotating roller, and the winding rods in two adjacent rows are staggered.
[0026] The utility model provides a vertical pressure solid-liquid dehydration device, which realizes dehydration treatment of sludge while conveying it through the arrangement of a dehydration component, utilizes the effect of gravity to discharge sewage in the sludge, and realizes high-efficiency dehydration of the sludge through the squeezing force perpendicular to gravity, avoiding the limitations of gravity concentration dehydration and other dehydration methods, and the overall structural design is simple and easy to repair and maintain; through the arrangement of the drainage component, preliminary filtration treatment of sewage is achieved; through the arrangement of the transmission component, the dehydrated sludge is cut, thereby facilitating the recycling and reuse of the sludge; through the arrangement of the feeding component, magnetic adsorption screening of some metal objects in the sludge is achieved, and impurities such as plastic bags in the sludge are blocked and separated. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A three-dimensional schematic diagram of a vertical pressure solid-liquid dehydration device provided by an embodiment of the utility model;
[0028] Figure 2 A bottom view of the structure of a vertical pressure solid-liquid dehydration device provided by an embodiment of the utility model;
[0029] Figure 3 This is a diagram showing the internal structure of a vertical pressure solid-liquid dehydration device provided in an embodiment of the present utility model;
[0030] Figure 4 A structural diagram of a transmission component portion of a vertical pressure solid-liquid dehydration device provided by an embodiment of the present utility model;
[0031] Figure 5 This is a partial structural diagram of the feed component of a vertical pressure solid-liquid dehydration device provided in an embodiment of the utility model.
[0032] In the accompanying drawings: 1. Dewatering box; 11. Mud discharge pipe; 12. Support trough; 2. Dewatering assembly; 21. Dewatering motor; 22. Dewatering shaft; 23. Dewatering blades; 24. Mud discharge port; 3. Drainage assembly; 31. Fixed frame; 32. Drainage filter cloth; 4. Transmission assembly; 41. Crank connecting rod; 42. Support frame; 43. Cutter; 5. Feed assembly; 51. Feed hopper; 52. Feed inclined plate; 53. Iron plate; 54. Electromagnet; 55. Rotating roller; 56. Winding rod. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0034] It will be understood that the terms "first" and "second" used in this application may be used herein to describe various elements, but unless otherwise specified, these elements are not limited by these terms. These terms are only used to distinguish a first element from another element.
[0035] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0036] like Figures 1 to 5 As shown, a vertical pressure solid-liquid dehydration device provided by an embodiment of the utility model includes:
[0037] Dehydration box 1, on which a drainage assembly 3 is installed for discharging sewage;
[0038] The dehydration component 2 is provided on the dehydration tank 1 and is used to dehydrate the sludge. The dehydration component 2 includes:
[0039] The dehydration motor 21 is fixedly mounted on the end surface of the dehydration box 1. The output end of the dehydration motor 21 is connected to the dehydration shaft 22. The dehydration shaft 22 rotates with the dehydration box 1.
[0040] The dehydration blades 23 are fixedly mounted on the dehydration shaft 22 and are used to transport the sludge. The spacing between the dehydration blades 23 gradually decreases from the side close to the dehydration motor 21 to the side away from the dehydration motor 21, so as to gradually increase the pressure of the sludge transportation.
[0041] The mud discharge port 24 is provided on the dewatering box 1 and is used for discharging the transported sludge.
[0042] In the embodiment of the utility model, in actual application, the dehydration motor 21 is started, and the dehydration blades 23 are driven to rotate through the dehydration shaft 22 to transport the sludge entering the dehydration box 1. Since the distance from one end to the other end of the dehydration blades 23 gradually decreases, the extrusion force on the sludge during the transportation process will gradually increase. When the sludge is transported, the sewage inside it will flow downward under the influence of vertical gravity. At the same time, the sludge will be affected by the extrusion force of the dehydration blades 23, accelerating dehydration and causing the sewage to be discharged through the drainage component 3.
[0043] By setting up the dehydration component 2, the sludge can be transported and dehydrated at the same time. The sewage in the sludge is discharged by utilizing the effect of gravity, and the sludge is dehydrated efficiently by the squeezing force perpendicular to gravity, avoiding the limitations of gravity concentration dehydration and other dehydration methods. In addition, the overall structural design is simple and easy to repair and maintain.
[0044] like Figures 1 to 5 As shown, as a further embodiment of the present invention, the drainage assembly 3 includes:
[0045] The fixing frame 31 is fixed on the dehydration box 1 by bolts;
[0046] The drainage filter cloth 32 is clamped on the fixing frame 31 and is used to filter and discharge sewage;
[0047] In the embodiment of the present invention, in actual application, the sewage discharged due to gravity and extrusion force will be initially filtered through the drainage filter cloth 32, thereby avoiding the simultaneous discharge of sludge and sewage, and the drainage filter cloth 32 is easy to disassemble, clean and replace through the fixing frame 31.
[0048] like Figures 1 to 5 As shown, as a further embodiment of the present invention, a transmission assembly 4 is further included, which is arranged on the dewatering box 1 and is used to cut the discharged sludge. The transmission assembly 4 includes:
[0049] The crank connecting rod 41 is fixedly mounted on the dehydration shaft 22;
[0050] The support frame 42 is movably mounted on the crank connecting rod 41, and the support frame 42 is also slidably engaged with the dehydration box 1;
[0051] The cutter 43 is fixedly mounted on the end surface of the support frame 42 and is located directly above the mud discharge port 24;
[0052] Specifically, as a further embodiment of the present invention, the dehydration box 1 is further provided with a support groove 12 for limiting the travel of the support frame 42, and the lower end of the dehydration box 1 is fixedly mounted with a support leg and a mud discharge pipe 11;
[0053] In the embodiment of the utility model, in actual application, when the dehydration motor 21 drives the dehydration shaft 22, the crank connecting rod 41 will rotate synchronously with the dehydration shaft 22, so that the support frame 42 is affected by the support groove 12 to make reciprocating linear motion on the dehydration box 1. When the support frame 42 moves, the cutter 43 cuts the sludge at the mud discharge port 24 downward, so that the dehydrated sludge becomes small pieces and falls from the mud discharge pipe 11, which is convenient for the transportation and reprocessing and recycling of the sludge.
[0054] like Figures 1 to 5 As shown, as a further embodiment of the present invention, a feeding assembly 5 is further included, which is arranged on the dewatering box 1 and is used to feed the dewatered sludge. The feeding assembly 5 includes:
[0055] The feed hopper 51 is fixedly mounted on the upper end of the dehydration box 1;
[0056] The feed inclined plate 52 is fixedly mounted on the inner wall of the feed hopper 51, and the two feed inclined plates 52 are symmetrically distributed along the central axis of the feed hopper 51;
[0057] Iron plates 53 are fixedly mounted on both feed inclined plates 52;
[0058] Electromagnet 54, an electromagnet 54 is fixedly installed in each of the two feed inclined plates 52, and one end of the electromagnet 54 is also connected to the iron plate 53;
[0059] The rotating roller 55 is rotatably engaged with the feed hopper 51, and a plurality of rows of winding rods 56 are fixedly mounted on the rotating roller 55;
[0060] Specifically, as a further embodiment of the present invention, a plurality of rows of winding rods 56 are equidistantly distributed along the circumferential direction of the rotating roller 55, and two adjacent rows of winding rods 56 are staggered.
[0061] In the embodiment of the present utility model, in actual application, the sludge falls into the dehydration box 1 through the feed hopper 51, and the electromagnet 54 is energized to generate magnetic force on the iron plate 53, which magnetically adsorbs some metal objects in the sludge. The sludge continues to slide, causing the rotating roller 55 to rotate, and the winding rods 56 distributed in a staggered manner on the rotating roller 55 stir the sludge and entangle it with the plastic bag impurities in the sludge, thereby separating the impurities in the sludge and avoiding interference with the dehydration of the sludge.
[0062] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vertical pressure solid-liquid dehydration device, characterized in that: include: A dehydration box (1), wherein a drainage assembly (3) is installed on the dehydration box (1) for discharging sewage; The dehydration component (2) is arranged on the dehydration tank (1) and is used for dehydrating the sludge. The dehydration component (2) comprises: A dehydration motor (21) is fixedly mounted on the end surface of the dehydration box (1); an output end of the dehydration motor (21) is connected to a dehydration shaft (22); and the dehydration shaft (22) is rotatably engaged with the dehydration box (1); Dehydration blades (23) are fixedly mounted on the dehydration shaft (22) and are used to transport the sludge. The spacing between the dehydration blades (23) gradually decreases from the side close to the dehydration motor (21) to the side away from the dehydration motor (21), so as to gradually increase the pressure of sludge transportation. The mud discharge port (24) is provided on the dewatering box (1) and is used to discharge the transported sludge.
2. A vertical pressure solid-liquid dehydration device according to claim 1, characterized in that: The drainage component (3) comprises: A fixed frame (31) is fixedly mounted on the dehydration box (1) by means of bolts; The drainage filter cloth (32) is clamped on the fixing frame (31) and is used for filtering and discharging sewage.
3. The vertical pressure solid-liquid dehydration device according to claim 1, characterized in that: It also includes a transmission assembly (4) disposed on the dewatering tank (1) and used for cutting the discharged sludge. The transmission assembly (4) includes: A crank connecting rod (41) is fixedly mounted on the dehydration shaft (22); A support frame (42) is movably mounted on the crank connecting rod (41), and the support frame (42) is also slidably engaged with the dehydration box (1); The cutter (43) is fixedly mounted on the end surface of the support frame (42), and the cutter (43) is located directly above the mud discharge port (24).
4. The vertical pressure solid-liquid dehydration device according to claim 3, characterized in that: The dehydration box (1) is also provided with a support groove (12) for limiting the travel of the support frame (42), and a support leg and a mud discharge pipe (11) are fixedly mounted on the lower end of the dehydration box (1).
5. The vertical pressure solid-liquid dehydration device according to claim 1, characterized in that: It also includes a feeding assembly (5) disposed on the dewatering box (1) for feeding the dewatered sludge, wherein the feeding assembly (5) includes: A feed hopper (51) is fixedly mounted on the upper end of the dehydration tank (1); A feed inclined plate (52) is fixedly mounted on the inner wall surface of the feed hopper (51), and the two feed inclined plates (52) are symmetrically distributed along the central axis of the feed hopper (51); An iron plate (53), wherein the two feed inclined plates (52) are both fixedly mounted with an iron plate (53); Electromagnet (54), an electromagnet (54) is fixedly installed in each of the two feed inclined plates (52), and one end of the electromagnet (54) is also connected to the iron plate (53); The rotating roller (55) is rotatably engaged with the feed hopper (51), and a plurality of rows of winding rods (56) are fixedly mounted on the rotating roller (55).
6. The vertical pressure solid-liquid dehydration device according to claim 5, characterized in that: Several rows of winding rods (56) are distributed at equal intervals along the circumferential direction of the rotating roller (55), and two adjacent rows of winding rods (56) are distributed in a staggered manner.