Modified asphalt dehydration device
By designing the box cylinder assembly and gas circulation assembly of the modified asphalt dehydration device, using a cross-flow fan to dry the exhaust gas and circulate the heat energy, the problems of heat energy waste and slow air flow in the prior art are solved, and rapid dehydration and energy conservation are achieved.
Patent Information
- Application Number
- CN202422591098.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The existing asphalt dehydration device cannot effectively utilize the thermal energy in the exhaust gas, resulting in low air flow and drying efficiency, delaying the asphalt dehydration speed.
A modified asphalt dehydration device is designed, including a box cylinder assembly and a gas circulation assembly, which drys the exhaust gas through a cross-flow fan and recycles heat energy, and pushes the asphalt in combination with spiral blades to accelerate dehydration.
Through gas circulation and drying and thermal energy recycling, the humidity is reduced, the asphalt dehydration speed is accelerated, and energy is saved.
Smart Images

Figure CN223255157U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of modified asphalt dehydration, in particular to a modified asphalt dehydration device. Background Art
[0002] Modified asphalt, a highly effective plugging material for shale pores and microcracks, is a material with excellent plugging properties achieved through a specific process. This modified asphalt typically incorporates multiple ingredients, such as graphene and bentonite, to enhance its plugging capabilities. This modified asphalt exhibits excellent dispersibility and colloidal stability, effectively plugging micropores and microcracks in shale, preventing the intrusion of drilling fluid filtrate, thereby stabilizing the wellbore and improving drilling efficiency.
[0003] In contrast, the Chinese patent with announcement number CN211734265U discloses an asphalt dehydration and heating device, which includes a conveying cylinder body, a heating zone arranged in the middle of the conveying cylinder body, a heating pipe arranged in the heating zone, a feed port arranged on one side of the upper end of the conveying cylinder body, a discharge port arranged on one side of the lower end of the conveying cylinder body, an exhaust pipe arranged on the other side of the upper end of the conveying cylinder body, a conveying shaft arranged on the conveying cylinder body, and a drive assembly for driving the conveying shaft, thereby facilitating the introduction of asphalt material into the conveying cylinder body through the feed port, facilitating the stirring and conveying of the asphalt material through the conveying shaft, and facilitating the heating of the asphalt material through the heating zone, thereby effectively improving the quality of asphalt dehydration.
[0004] However, the above patent directly allows the exhaust gas to flow out naturally for subsequent treatment, which not only wastes the heat energy in the exhaust gas, but also fails to accelerate the air flow and drying in the conveying cylinder, and slows down the speed of asphalt dehydration. Therefore, a new equipment needs to be designed. Utility Model Content
[0005] The purpose of the utility model is to provide a modified asphalt dehydration device to solve the problems raised in the above background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A modified asphalt dehydration device includes an upper cover assembly for sealing a feed, and also includes a box-barrel assembly for stirring, pushing and heating the asphalt for dehydration, an air circulation assembly for drying exhaust gas and recycling heat energy is installed on the side of the box-barrel assembly, and the upper cover assembly is installed on the top of the box-barrel assembly; the box-barrel assembly includes a base, on which is installed a box mechanism, one end of the box mechanism is provided with a discharge pipe, and the middle of the box mechanism is provided with a power mechanism for spirally pushing and stirring the asphalt; the air circulation assembly includes an air pipeline, a cross-flow fan is installed in the middle of the air pipeline, a drying box is provided on one side of the cross-flow fan, and the air pipeline connects the two ends of the box mechanism.
[0008] Furthermore: the upper cover assembly includes an upper cover plate, a feed hopper is provided at one end of the upper cover plate, four locking plates are evenly distributed at the four corners of the upper cover plate, and a sealing gasket is provided on the bottom surface of the upper cover plate.
[0009] Furthermore: the box mechanism includes an upper box and a lower box, the lower box is semi-arc-shaped, four locks are evenly distributed on the four corners of the top of the upper box, and an electric heating plate is installed on the surface of the lower box; the power mechanism includes an electric motor, a transmission shaft is installed at the output end of the motor, and spiral blades are arranged on the circumference of the transmission shaft.
[0010] Furthermore: the upper box body is rectangular, and the upper box body and the lower box body are integrally formed.
[0011] Furthermore: the motor is facing the center of the lower box body and is bolted together, and the discharge pipe and the bottom of the lower box body are welded together.
[0012] Furthermore: the sealing gasket is an asbestos gasket, and the feed hopper and the upper cover are welded together.
[0013] Compared with the prior art, the beneficial effects are:
[0014] 1. The setting of gas circulation drying reduces the humidity in the box and speeds up the asphalt dehydration;
[0015] 2. The gas circulation setting accelerates the evaporation of water in the asphalt, further speeding up the dehydration of the asphalt;
[0016] 3. Through the setting of waste gas recycling, heat energy can be recycled to save energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural schematic diagram of a modified asphalt dehydration device described in the utility model;
[0018] Figure 2 This is a schematic diagram of a box-barrel assembly of a modified asphalt dehydration device described in the present utility model;
[0019] Figure 3 This is a schematic diagram of an upper cover assembly of a modified asphalt dehydration device described in the utility model;
[0020] Figure 4 It is a schematic diagram of an air circulation component of a modified asphalt dehydration device described in the present invention.
[0021] In the accompanying drawings: 101, base; 102, upper box body; 103, lower box body; 104, electric heating plate; 105, discharge pipe; 106, motor; 107, transmission shaft; 108, spiral blade; 109, lock; 201, upper cover plate; 202, feed hopper; 203, lock plate; 204, sealing gasket; 301, gas pipeline; 302, cross flow fan; 303, drying box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1-Figure 4 A modified asphalt dehydration device includes an upper cover assembly for sealing the feed, and a box-barrel assembly for stirring, pushing and heating the asphalt for dehydration. A gas circulation assembly for drying exhaust gas and recycling heat energy is installed on the side of the box-barrel assembly, and the upper cover assembly is installed on the top of the box-barrel assembly.
[0024] In this embodiment, the box-barrel assembly includes a base 101, on which a box mechanism is installed, one end of which is provided with a discharge pipe 105, and a power mechanism for spirally pushing and stirring asphalt is installed in the middle of the box mechanism; the box mechanism includes an upper box 102 and a lower box 103, the lower box 103 is semi-arc-shaped, four locks 109 are evenly distributed at the four corners of the top of the upper box 102, and an electric heating plate 104 is installed on the surface of the lower box 103; the power mechanism includes an electric motor 106, and a transmission shaft 107 is installed at the output end of the electric motor 106, and the transmission shaft 107 is provided with a plurality of screws. A spiral blade 108 is provided; the upper box body 102 is rectangular, and the upper box body 102 and the lower box body 103 are integrally formed; the motor 106 is directly opposite the center of the lower box body 103 and is bolted together, the discharge pipe 105 and the bottom of the lower box body 103 are welded together, the base 101 supports the lower box body 103 through the upper box body 102, and the electric heating plate 104 converts electric heat into thermal energy to heat the asphalt in the lower box body 103. At the same time, the motor 106 drives the spiral blade 108 to rotate through the transmission shaft 107, pushing the asphalt forward while stirring the asphalt, accelerating the evaporation of water in the asphalt;
[0025] In this embodiment, the upper cover assembly includes an upper cover plate 201, a feed hopper 202 is provided at one end of the upper cover plate 201, the feed hopper 202 and the upper cover plate 201 are welded together, four locking plates 203 are evenly distributed at the four corners of the upper cover plate 201, and a sealing gasket 204 is provided on the bottom surface of the upper cover plate 201. The sealing gasket 204 is made of asbestos gasket. The upper cover plate 201 is inserted into the middle of the lock buckle 109 through the locking plate 203 and fixed to the top of the upper box body 102. The sealing is ensured by the sealing gasket 204, and the asphalt is poured from the feed hopper 202 into the upper box body 102 and the lower box body 103;
[0026] In this embodiment: the air circulation component includes an air supply pipeline 301, a cross-flow fan 302 is installed in the middle of the air supply pipeline 301, a drying box 303 is provided on one side of the cross-flow fan 302, and the air supply pipeline 301 connects the two ends of the box structure. The cross-flow fan 302 sucks the air in the upper box 102 from one end through the air supply pipeline 301, and sends it to the drying box 303 for drying, and then transports it into the upper box 102 from the other end.
[0027] Working principle: The upper cover 201 is inserted into the middle of the lock buckle 109 through the lock plate 203 and fixed on the top of the upper box body 102. The sealing is ensured by the sealing gasket 204. The asphalt is poured from the feed hopper 202 into the upper box body 102 and the lower box body 103. The base 101 supports the lower box body 103 through the upper box body 102. The electric heating plate 104 converts electric heat into thermal energy to heat the asphalt in the lower box body 103. At the same time, the motor 106 drives the spiral blade 108 to rotate through the transmission shaft 107, pushing the asphalt forward while stirring the asphalt to accelerate the evaporation of water in the asphalt. The cross-flow fan 302 sucks the air in the upper box body 102 from one end through the air pipeline 301, and sends it to the drying box 303 for drying, and then transports it into the upper box body 102 from the other end.
[0028] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A modified asphalt dehydration device, comprising an upper cover assembly for sealing a feed, characterized in that: It also includes a box-barrel assembly for stirring, pushing and heating the asphalt for dehydration, a gas circulation assembly for drying the exhaust gas and recycling the heat energy installed on the side of the box-barrel assembly, and the upper cover assembly is installed on the top of the box-barrel assembly; The box-barrel assembly comprises a base (101), a box body mechanism is mounted on the base (101), a discharge pipe (105) is provided at one end of the box body mechanism, and a power mechanism for spirally pushing and stirring asphalt is mounted in the middle of the box body mechanism; The gas circulation component comprises an air delivery pipeline (301), a cross-flow fan (302) is installed in the middle of the air delivery pipeline (301), a drying box (303) is provided on one side of the cross-flow fan (302), and the air delivery pipeline (301) is connected to both ends of the box structure.
2. A modified asphalt dehydration device according to claim 1, characterized in that: The upper cover assembly comprises an upper cover plate (201), a feed hopper (202) is provided at one end of the upper cover plate (201), four locking plates (203) are evenly distributed at the four corners of the upper cover plate (201), and a sealing gasket (204) is provided on the bottom surface of the upper cover plate (201).
3. A modified asphalt dehydration device according to claim 1, characterized in that: The box mechanism comprises an upper box (102) and a lower box (103); the lower box (103) is semi-arc-shaped; four lock buckles (109) are evenly distributed at the four corners of the top of the upper box (102); and an electric heating plate (104) is installed on the surface of the lower box (103); the power mechanism comprises an electric motor (106); a transmission shaft (107) is installed at the output end of the electric motor (106); and spiral blades (108) are arranged on the circumference of the transmission shaft (107).
4. A modified asphalt dehydration device according to claim 3, characterized in that: The upper box body (102) is rectangular, and the upper box body (102) and the lower box body (103) are integrally formed.
5. The modified asphalt dehydration device according to claim 3, characterized in that: The motor (106) is directly opposite to the center of the lower box body (103) and is bolted together, and the discharge pipe (105) and the bottom of the lower box body (103) are welded together.
6. A modified asphalt dehydration device according to claim 2, characterized in that: The sealing gasket (204) is an asbestos gasket, and the feed hopper (202) and the upper cover plate (201) are welded together.
Citation Information
Patent Citations
Asphalt dehydration heating device
CN211734265U