Environment-friendly pipe fitting heat treatment machining device

By designing an environmentally friendly pipe fitting heat treatment processing device, using a reciprocating and undulating spray gun and filter mesh rack, the problems of heating unevenness and harmful gas emissions are solved, and an efficient and environmentally friendly heat treatment process is achieved.

CN223255339UActive Publication Date: 2025-08-22HENAN SHUIZHUANGYUAN PIPE IND CO LTD
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Patent Information

Application Number
CN202422098517.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-22
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

In the prior art, when environmentally friendly pipe fittings are heat treated, heating is poor, and harmful gas emissions pollute the environment and endanger health.

Method used

An environmentally friendly pipe fitting heat treatment processing device is designed, using a reciprocating and undulating spray gun to cooperate with the pipe fitting rotation to achieve uniform heating and filter harmful gases through the filter mesh frame.

Benefits of technology

Improve heating uniformity and efficiency, prevent harmful gases from polluting the environment, and protect the health of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pipe fitting heat treatment, and particularly relates to an environment-friendly pipe fitting heat treatment processing device which comprises a box body, a rotating block is rotatably connected to the top of the inner wall of the box body, a cross-shaped column is slidably connected to the interior of the rotating block, an installation block is fixedly connected to the bottom of the cross-shaped column, and limiting frames are symmetrically and fixedly connected to the upper portion of the interior of the box body. The utility model provides an environment-friendly pipe fitting heat treatment processing device which solves the problems that in the prior art, when an environment-friendly pipe fitting is subjected to heat treatment, the pipe fitting is directly put into a heating box to be heated, part of the surface of the pipe fitting is easily heated in a concentrated mode, the heating uniformity is poor, and the heat treatment efficiency is high. The problems that in the prior art, parts which are not heated in a centralized mode need to be heated for a long time, the heat treatment efficiency is affected, a large amount of harmful gas is prone to being emitted in the quenching step after heating is completed, and if the harmful gas is not filtered, the nearby environment and the body health of workers are prone to being harmed are solved.
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Description

Technical Field

[0001] The utility model belongs to the field of pipe heat treatment, in particular to an environmentally friendly pipe heat treatment processing device. Background Art

[0002] Heat treatment is a process that changes the physical and chemical properties of metal materials by heating and cooling them. Environmentally friendly pipe fittings also need to undergo heat treatment during the production process.

[0003] In the prior art, when heat treating environmentally friendly pipe fittings, the pipe fittings are directly placed into the interior of a heating box for heating. This method tends to concentrate heating on part of the surface of the pipe fitting, resulting in poor heating uniformity. The parts that are not heated centrally take longer to complete heating, which greatly affects the heat treatment efficiency. In addition, the quenching step after heating is completed tends to emit a large amount of harmful gases. If the harmful gases are not filtered, it is easy to cause harm to the nearby environment and the health of the workers. Utility Model Content

[0004] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide an environmentally friendly pipe heat treatment processing device.

[0005] The technical solution of the utility model is as follows: an environmentally friendly pipe heat treatment processing device, comprising a box body, a rotating block rotatably connected to the top of the inner wall of the box body, a cross column slidably connected to the inside of the rotating block, a mounting block fixedly connected to the bottom of the cross column, a limiting frame symmetrically fixedly connected to the upper part of the interior of the box body, a spray gun slidably connected to the inside of the limiting frame, a quenching box fixedly connected to the lower part of the interior of the box body, air outlets are opened on both sides of the interior of the box body and above the quenching box, and a transmission assembly is provided inside the box body.

[0006] As a preferred embodiment, the transmission assembly includes a worm gear and a linkage unit, the worm gear is fixedly connected to the bottom of the rotating block, the top of the inner wall of the box is rotatably connected to a worm through a limit block, the worm is meshed with the worm gear, and a motor is fixedly connected to one side of the inner wall of the box, the output end of the motor is fixedly connected to the worm, and the spray gun can reciprocate through the linkage unit.

[0007] As a preferred embodiment, the linkage unit includes a first bevel gear, which is fixedly connected to the outer sides of the worm respectively, and the interiors of the two limit frames are rotatably connected to a reciprocating screw, the spray gun is threadedly connected to the outside of the reciprocating screw, and the top of the reciprocating screw extends to the top of the limit frame and is fixedly connected to a second bevel gear, and the first bevel gear is meshed with the second bevel gear.

[0008] As a preferred embodiment, the top of the box is fixedly connected to a cylinder through a fixing bracket, the output end of the cylinder is fixedly connected to the cross column, and bolts are threaded on both sides of the interior of the mounting block, and one end of the bolt is fixedly connected to an anti-sliding block.

[0009] As a preferred embodiment, a hot air box is fixedly connected to one side of the top of the box body, and hoses are fixedly connected on both sides of the hot air box extending into the interior of the box body, and the bottom end of the hose extends to the interior of the spray gun and is fixedly connected thereto.

[0010] As a preferred embodiment, a partition is fixedly connected to the upper part of the interior of the box body, a sealing plate is rotatably connected to the bottom of the partition, and a torsion spring is provided at the rotational connection between the sealing plate and the partition.

[0011] As a preferred embodiment, mounting brackets are fixedly connected to both sides of the exterior of the box body and one side located at the air outlet, a filter rack is detachably connected to the interior of the mounting bracket, and a clamping block is fixedly connected to one side of the exterior of the filter rack.

[0012] As a preferred embodiment, the bottom of the quenching box extends to the bottom of the box body and is fixedly connected to a water outlet, and a solenoid valve is installed outside the water outlet.

[0013] As a preferred embodiment, a door is installed on the outside of the box, the cylinder, motor and solenoid valve are electrically connected to an external controller, and support legs are symmetrically fixedly connected to both sides of the bottom of the box.

[0014] The beneficial effects of the utility model are as follows:

[0015] This device can evenly heat the pipe fittings through a reciprocating spray gun, and cooperate with the rotation of the pipe fittings themselves to effectively improve the heating uniformity and heating efficiency of the pipe fittings. After the pipe fittings are heated, they are driven into the interior of the quenching box to be quenched by the cooling medium, and the harmful gases generated during quenching are discharged through the air outlet, and then filtered by the filter rack inside the mounting frame to prevent the harmful gases from being discharged and polluting the surrounding environment, while avoiding harm to the health of workers due to inhalation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a cross-sectional view of the utility model;

[0019] Figure 3This is a first partial cross-sectional view of the present invention;

[0020] Figure 4 This is a second partial cross-sectional view of the present invention;

[0021] Figure 5 It is a three-dimensional diagram of the mounting frame in the present utility model;

[0022] Figure 6 For the utility model Figure 3 Enlarged view of point A in the middle.

[0023] In the figure: 1. Box body; 2. Rotating block; 3. Cross column; 4. Mounting block; 5. Limiting frame; 6. Spray gun; 7. Quenching box; 8. Air outlet; 9. Cylinder; 10. Worm gear; 11. Worm; 12. Motor; 13. First bevel gear; 14. Reciprocating screw; 15. Second bevel gear; 16. Hot air box; 17. Hose; 18. Partition; 19. Sealing plate; 20. Mounting frame; 21. Filter rack; 22. Block; 23. Water outlet; 24. Solenoid valve; 25. Bolt; 26. Box door. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] See also Figure 1-6 An environmentally friendly pipe heat treatment processing device includes a box body 1, a rotating block 2 is rotatably connected to the top of the inner wall of the box body 1, a cross column 3 is slidably connected to the inside of the rotating block 2, and a mounting block 4 is fixedly connected to the bottom of the cross column 3. A limiting frame 5 is symmetrically fixedly connected to the upper part of the interior of the box body 1, and a spray gun 6 is slidably connected to the inside of the limiting frame 5. A quenching box 7 is fixedly connected to the lower part of the interior of the box body 1, and air outlets 8 are opened on both sides of the interior of the box body 1 and above the quenching box 7. A transmission assembly is provided inside the box body 1.

[0026] Specifically, the transmission assembly includes a worm gear 10 and a linkage unit. The worm gear 10 is fixedly connected to the bottom of the rotating block 2. The top of the inner wall of the box body 1 is rotatably connected to the worm 11 through a limit block. The worm 11 is meshed with the worm gear 10. One side of the inner wall of the box body 1 is fixedly connected to a motor 12. The output end of the motor 12 is fixedly connected to the worm 11. The spray gun 6 can reciprocate through the linkage unit. The linkage unit includes a first bevel gear 13. The first bevel gear 13 is fixedly connected to the outer sides of the worm 11 respectively. The interior of the two limit frames 5 are rotatably connected to a reciprocating screw 14. The spray gun 6 is threadedly connected to the outside of the reciprocating screw 14. The top of the reciprocating screw 14 extends to the top of the limit frame 5 and is fixedly connected to a second bevel gear 15. The first bevel gear 13 is meshed with the second bevel gear 15.

[0027] Through the above technical solution, first open the box door 26, then place the top of the pipe fitting inside the mounting block 4, and tighten the bolts 25 on both sides, so that the pipe fitting can be fixed through the anti-sliding block to improve the subsequent heating stability. After the pipe fitting is fixed, close the box door 26, start the motor 12 through the external controller, and the output end of the motor 12 drives the worm 11 to rotate, so that the worm 11 drives the worm wheel 10 and the rotating block 2 to rotate through the meshing relationship, and the rotating block 2 then drives the pipe fitting to rotate through the cross column 3 and the mounting block 4. At the same time, the worm 11 can drive the first bevel gears on both sides of the outside. 13 rotates, and the first bevel gear 13 drives the second bevel gear 15 and the reciprocating screw 14 to rotate through the meshing relationship, so that the reciprocating screw 14 drives the corresponding spray gun 6 to perform reciprocating and undulating motion under the limit of the limit frame 5 through the threaded connection relationship. At the same time, the spray gun 6 sprays hot air through the hose 17 and the hot air box 16 to heat the pipe fitting, and cooperates with the rotation of the pipe fitting itself to effectively improve the heating uniformity and heating efficiency of the pipe fitting. When the heating of the pipe fitting is completed, the cylinder 9 is started by the external controller, and the output end of the cylinder 9 drives the cross column 3 to descend, and the cross column 3 Then, the pipe is driven down by the mounting block 4, so that the bottom of the pipe pushes the sealing plate 19 to open, until the pipe is driven to the inside of the quenching box 7, and can be quenched by the cooling medium inside the quenching box 7. The harmful gases generated during quenching are discharged through the air outlet 8, and then the harmful gases are filtered by the filter rack 21 inside the mounting frame 20 to prevent the harmful gases from being discharged and polluting the surrounding environment, while also preventing the workers from inhaling and causing harm to their health. After the pipe is quenched, it is driven to the top of the box body 1 and the box door 26 is opened to remove the pipe to complete the heat treatment process. This device can uniformly heat the pipe through the reciprocating spray gun 6, and with the rotation of the pipe itself, effectively improve the heating uniformity and heating efficiency of the pipe. After the pipe is heated, it is driven into the inside of the quenching box 7 to be quenched by the cooling medium, and the harmful gases generated during quenching are discharged through the air outlet 8, and then the harmful gases are filtered by the filter rack 21 inside the mounting frame 20 to prevent the harmful gases from being discharged and polluting the surrounding environment, while also preventing the workers from inhaling and causing harm to their health.

[0028] Specifically, the top of the box body 1 is fixedly connected to the cylinder 9 through a fixing frame, the output end of the cylinder 9 is fixedly connected to the cross column 3, the inner sides of the mounting block 4 are threadedly connected with bolts 25, one end of the bolt 25 is fixedly connected to the anti-sliding block, the top side of the box body 1 is fixedly connected to the hot air box 16, the inner sides of the hot air box 16 extend to the interior of the box body 1 and are fixedly connected with a hose 17, the bottom end of the hose 17 extends to the interior of the spray gun 6 and is fixedly connected thereto, a partition 18 is fixedly connected to the upper part of the interior of the box body 1, the bottom of the partition 18 is rotatably connected to a sealing plate 19, and a torsion spring is provided at the rotating connection between the sealing plate 19 and the partition 18.

[0029] Through the above technical solution, the torsion spring can drive the sealing plate 19 to reseal the partition 18 after the pipe moves upward.

[0030] Specifically, mounting brackets 20 are fixedly connected to both sides of the exterior of the box body 1 and on one side of the air outlet 8, a filter rack 21 is detachably connected to the interior of the mounting bracket 20, a clamping block 22 is fixedly connected to one side of the exterior of the filter rack 21, and the bottom of the quenching box 7 extends to the bottom of the box body 1 and is fixedly connected to a water outlet 23, and a solenoid valve 24 is installed outside the water outlet 23.

[0031] Through the above technical solution, when the filter rack 21 needs to be replaced, the filter rack 21 is pulled out from the inside of the mounting frame 20, and the replaced filter rack 21 is re-fixed to the inside of the mounting frame 20 through the clamping block 22 to avoid clogging of the filter rack 21 and affecting the filtering effect. When the cooling medium inside the quenching box 7 needs to be replaced, the solenoid valve 24 is opened by the external controller, and the cooling water can be discharged through the water outlet 23, and then the box door 26 can be opened to refill water.

[0032] Specifically, a door 26 is installed on the outside of the box body 1, the cylinder 9, the motor 12 and the solenoid valve 24 are electrically connected to the external controller, and support legs are symmetrically fixedly connected to both sides of the bottom of the box body 1.

[0033] Through the above technical solution, the staff can quickly control the cylinder 9, the motor 12 and the solenoid valve 24 through the external controller, and the stability of the device during operation can be improved by setting the support legs.

[0034] When in use, first open the box door 26, then place the top of the pipe fitting inside the mounting block 4, and tighten the bolts 25 on both sides, so that the pipe fitting can be fixed by the anti-sliding block to improve the subsequent heating stability. After the pipe fitting is fixed, close the box door 26, and start the motor 12 through the external controller. The output end of the motor 12 drives the worm 11 to rotate, so that the worm 11 drives the worm wheel 10 and the rotating block 2 to rotate through the meshing relationship, and the rotating block 2 then drives the pipe fitting to rotate through the cross column 3 and the mounting block 4. At the same time, the worm 11 can drive the first bevel gears 13 on both sides of the outside to rotate, and the first bevel gear 13 then drives the second bevel gear 15 and the reciprocating screw 14 to rotate through the meshing relationship, so that the reciprocating screw 14 drives the corresponding spray gun 6 through the threaded connection relationship. The limit frame 5 performs reciprocating and undulating motion under the limit, and at the same time, the spray gun 6 sprays hot air through the hose 17 and the hot air box 16 to heat the pipe fitting, and cooperates with the rotation of the pipe fitting itself to effectively improve the heating uniformity and heating efficiency of the pipe fitting. When the heating of the pipe fitting is completed, the cylinder 9 is started by the external controller, and the output end of the cylinder 9 drives the cross column 3 to descend, and the cross column 3 then drives the pipe fitting to descend through the mounting block 4, so that the bottom of the pipe fitting pushes the sealing plate 19 to open until the pipe fitting is driven to move to the inside of the quenching box 7, and can be quenched by the cooling medium inside the quenching box 7, and the harmful gas generated during quenching is discharged through the air outlet 8, and then filtered through the filter rack 21 inside the mounting frame 20 to prevent the harmful gas from entering the quenching box 7. After the pipe is quenched, it is driven to the top of the box 1 and then the box door 26 is opened to take out the pipe to complete the heat treatment process. The device can evenly heat the pipe through the reciprocating spray gun 6, and cooperate with the rotation of the pipe itself to effectively improve the heating uniformity and heating efficiency of the pipe. After the pipe is heated, it is driven into the interior of the quenching box 7 to be quenched by the cooling medium, and the harmful gas generated during quenching is discharged through the air outlet 8, and then filtered by the filter rack 21 inside the mounting rack 20 to prevent the harmful gas from being discharged to pollute the surrounding environment, and at the same time avoid the staff from inhaling it to cause harm to their health. Kang causes harm, and the torsion spring provided can drive the sealing plate 19 to reseal the partition 18 after the pipe moves upward. When the filter rack 21 needs to be replaced, the filter rack 21 is pulled out from the inside of the mounting frame 20, and the replaced filter rack 21 is re-fixed to the inside of the mounting frame 20 through the block 22 to avoid clogging of the filter rack 21 and affecting the filtering effect. When the cooling medium inside the quenching box 7 needs to be replaced, the solenoid valve 24 is opened by the external controller, and the cooling water can be discharged through the water outlet 23, and then the box door 26 can be opened to refill water. The external controller can facilitate the staff to quickly control the cylinder 9, motor 12 and solenoid valve 24, and the support legs provided can improve the stability of the device during operation.

[0035] The above-mentioned front, back, left, right, up and down are all based on the Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.

[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly pipe heat treatment processing device, comprising a box (1), characterized in that: The top of the inner wall of the box (1) is rotatably connected to a rotating block (2), the interior of the rotating block (2) is slidably connected to a cross column (3), the bottom of the cross column (3) is fixedly connected to a mounting block (4), the upper interior of the box (1) is symmetrically fixedly connected to a limiting frame (5), the interior of the limiting frame (5) is slidably connected to a spray gun (6), the lower interior of the box (1) is fixedly connected to a quenching box (7), air outlets (8) are provided on both sides of the interior of the box (1) and above the quenching box (7), and a transmission assembly is provided inside the box (1).

2. The environmentally friendly pipe heat treatment processing device according to claim 1 is characterized in that: The transmission assembly includes a worm wheel (10) and a linkage unit, wherein the worm wheel (10) is fixedly connected to the bottom of the rotating block (2), and the top of the inner wall of the box body (1) is rotatably connected to a worm (11) through a limit block, and the worm (11) is meshed with the worm wheel (10). A motor (12) is fixedly connected to one side of the inner wall of the box body (1), and the output end of the motor (12) is fixedly connected to the worm (11). The spray gun (6) can reciprocate through the linkage unit.

3. The environmentally friendly pipe heat treatment processing device according to claim 2 is characterized in that: The linkage unit includes a first bevel gear (13), which is fixedly connected to both sides of the outside of the worm (11), and the insides of the two limit frames (5) are rotatably connected to a reciprocating screw (14). The spray gun (6) is threadedly connected to the outside of the reciprocating screw (14), and the top of the reciprocating screw (14) extends to the top of the limit frame (5) and is fixedly connected to a second bevel gear (15). The first bevel gear (13) is meshed with the second bevel gear (15).

4. The environmentally friendly pipe heat treatment device according to claim 3, characterized in that: The top of the box (1) is fixedly connected to a cylinder (9) via a fixing frame, the output end of the cylinder (9) is fixedly connected to the cross column (3), and both sides of the interior of the mounting block (4) are threadedly connected to bolts (25), and one end of the bolt (25) is fixedly connected to an anti-sliding block.

5. The environmentally friendly pipe heat treatment device according to claim 4, characterized in that: A hot air box (16) is fixedly connected to one side of the top of the box (1), and hoses (17) are fixedly connected to both sides of the interior of the hot air box (16) extending into the interior of the box (1), and a bottom end of the hose (17) extends into the interior of the spray gun (6) and is fixedly connected thereto.

6. The environmentally friendly pipe heat treatment device according to claim 5, characterized in that: A partition (18) is fixedly connected to the upper portion of the interior of the box (1), a sealing plate (19) is rotatably connected to the bottom of the partition (18), and a torsion spring is provided at the rotatable connection between the sealing plate (19) and the partition (18).

7. The environmentally friendly pipe heat treatment device according to claim 1, characterized in that: Mounting frames (20) are fixedly connected to both sides of the exterior of the box (1) and located on one side of the air outlet (8); a filter rack (21) is detachably connected to the interior of the mounting frame (20); and a clamping block (22) is fixedly connected to one side of the exterior of the filter rack (21).

8. The environmentally friendly pipe heat treatment device according to claim 4, characterized in that: The bottom of the quenching box (7) extends to the bottom of the box body (1) and is fixedly connected to a water outlet (23), and a solenoid valve (24) is installed outside the water outlet (23).

9. The environmentally friendly pipe heat treatment device according to claim 8, characterized in that: A door (26) is installed on the outside of the box (1), the cylinder (9), the motor (12) and the solenoid valve (24) are all electrically connected to an external controller, and support legs are symmetrically fixedly connected to both sides of the bottom of the box (1).