Hot-dip galvanizing device for electric iron accessories

By designing a hot-dip galvanizing device for power iron accessories including galvanizing tanks, fixed frames and guide plates, the waste and inefficiency problems in zinc liquid collection and cooling are solved, and continuous operation and efficient zinc liquid recovery and cooling are achieved.

CN223255373UActive Publication Date: 2025-08-22HEBEI HANGTONG FASTENER MFG CO LTD
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Patent Information

Application Number
CN202422592376.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-26
Publication Date
2025-08-22
Estimated Expiration
2034-10-26

AI Technical Summary

Technical Problem

The existing hot-dip galvanizing device for electric iron accessories has problems of waste and low efficiency during the zinc liquid collection and cooling process, and it is impossible to achieve continuous operation.

Method used

A device including a galvanizing tank, a fixed frame, a threaded screw, a drive motor, a telescopic cylinder and a guide plate is designed. Through the combination of sliding sleeve and hook, continuous hot dip galvanizing of the iron attachment is realized, and zinc liquid is recovered using the guide plate and electric heating pipe, and the iron attachment is quickly cooled using a cooling fan.

Benefits of technology

It improves the efficiency and applicability of hot-dip galvanizing, reduces waste of zinc liquid, and achieves efficient collection and rapid cooling of zinc liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electric iron accessory hot-dip galvanizing device which comprises a galvanizing bath and a fixed rack, a threaded lead screw is rotatably connected to the fixed rack, a driving motor is installed on one side of the fixed rack, the output end of the driving motor is fixedly connected with one end of the threaded lead screw, and the output end of the driving motor is fixedly connected with the other end of the threaded lead screw. A first sliding block and a second sliding block are connected to the threaded lead screw in a threaded mode, a first telescopic cylinder is installed at the bottom of the first sliding block, a second telescopic cylinder is installed at the bottom of the second sliding block, an n-shaped installation plate is installed at the telescopic end of the first telescopic cylinder and the telescopic end of the second telescopic cylinder, and a rectangular rod is installed in the n-shaped installation plate; the rectangular rod is sleeved with a plurality of sliding sleeves, the bottoms of the sliding sleeves are in threaded connection with connecting rods, and hooks are installed at the bottom ends of the connecting rods. The hot-dip galvanizing device has the beneficial effects that iron accessories are convenient to hang and take, hot-dip galvanizing can be continuously carried out, the hot-dip galvanizing efficiency is improved, molten zinc is convenient to collect, and the waste of the molten zinc is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron accessory processing, in particular to a hot-dip galvanizing device for electric iron accessories. Background Art

[0002] Hot-dip galvanizing involves first pickling steel parts to remove iron oxide from the surface. After pickling, the parts are then cleaned in an aqueous solution of ammonium chloride, zinc chloride, or a mixture of ammonium chloride and zinc chloride before being placed in a hot-dip galvanizing tank. Iron accessories require hot-dip galvanizing during processing to achieve corrosion protection.

[0003] Utility model application number CN202321844141.2 discloses a hot-dip galvanizing device for electrical iron accessories. The device comprises a circular plate, a slide plate, bolts, a housing, a chute, a positioning pin, a nut, and a collection plate. A sliding rod rotates on the outer wall of the circular plate, driving the collection plate and a frame directly below the hook through the housing. Liquid on the surface of the iron accessory drips onto the collection plate. During the lifting and movement of the iron accessory, the collection plate with a frame collects the zinc liquid, preventing it from dripping.

[0004] The above device collects the zinc liquid through the collecting plate, and cannot directly flow the zinc liquid back into the galvanizing tank. The zinc liquid cools and solidifies on the collecting plate, and it is inconvenient to remove the zinc liquid from the collecting plate, which easily causes waste of zinc liquid. After the galvanizing is completed, it is necessary to wait for the zinc liquid to cool down, then remove the iron accessories from the hook, and then hang the iron accessories that need to be galvanized on the hook, which takes a long time and cannot be continuously hot-dip galvanizing operation, thereby reducing the efficiency of hot-dip galvanizing.

[0005] It should be noted that the above content falls within the technical knowledge of the inventor and does not necessarily constitute prior art. Utility Model Content

[0006] The purpose of the utility model is to solve the above problems and to design a hot-dip galvanizing device for electric iron accessories.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A hot-dip galvanizing device for electric power iron accessories, comprising a galvanizing tank and a fixed frame. A threaded screw rod is rotatably connected to the fixed frame. A driving motor is installed on one side of the fixed frame, and the output end of the driving motor is fixedly connected to one end of the threaded screw rod. A first slider and a second slider are threadedly connected to the threaded screw rod. The tops of the first slider and the second slider are slidably connected to the fixed frame. A first telescopic cylinder is installed at the bottom of the first slider, and a second telescopic cylinder is installed at the bottom of the second slider. A U-shaped mounting plate is installed on the telescopic ends of the first telescopic cylinder and the second telescopic cylinder. A rectangular rod is installed inside the U-shaped mounting plate. A plurality of sliding sleeves are sleeved on the rectangular rod. A connecting rod is threadedly connected to the bottom of the sliding sleeve, and a hook is installed at the bottom end of the connecting rod.

[0009] Furthermore, a left guide plate is installed on the left side of the fixed frame, and a right guide plate is installed on the right side of the fixed frame. One ends of the left guide plate and the right guide plate are located above the galvanizing tank. Fixed side plates are installed on both sides of the surfaces of the left guide plate and the right guide plate. A heating cavity is provided inside the left guide plate and the right guide plate, and electric heating tubes are installed in the heating cavity.

[0010] Furthermore, strip-shaped air vents are installed on both sides of the fixed frame. The two strip-shaped air vents are respectively located above the left guide plate and the right guide plate. A fixed bracket is installed at the center of the top of the fixed frame. A cooling fan is installed on the fixed bracket. A two-way reversing valve is installed on the output end of the cooling fan. Air delivery pipes are installed on the two output ends of the two-way reversing valve. One ends of the two air delivery pipes are respectively communicated with the two strip-shaped air vents.

[0011] Furthermore, a number of sliding sleeves are provided, and there is a gap between adjacent sliding sleeves. A locking bolt is threadedly connected to the sliding sleeve, and one end of the locking bolt penetrates through the sliding sleeve and contacts the rectangular rod.

[0012] Furthermore, the strip-shaped air vents are inclined, and the inclination directions of the two strip-shaped air vents are respectively the same as the inclination directions of the left guide plate and the right guide plate.

[0013] Compared with the prior art, the technical solution of the present invention has the following beneficial effects:

[0014] By moving the position of the connecting rod and the hook through the sliding sleeve, the distance between adjacent hooks can be adjusted, which is convenient for hanging and taking iron accessories, is applicable to iron accessories of different models and sizes, and improves the applicability;

[0015] Iron accessories can be respectively hung and taken on the hooks below the first telescopic cylinder and the second telescopic cylinder, and the iron accessories on the hooks below the first telescopic cylinder and the second telescopic cylinder can be hot-dip galvanized respectively, and hot-dip galvanizing can be carried out continuously, improving the efficiency of hot-dip galvanizing;

[0016] Excess zinc droplets on the surface of the iron fittings fall on the left guide plate and the right guide plate. The zinc liquid slides back into the galvanizing tank along the left guide plate and the right guide plate. The fixed side plates prevent the zinc liquid from dripping outside. The left guide plate and the right guide plate are heated by electric heating tubes to melt the solidified zinc liquid and make the zinc liquid flow back into the galvanizing tank, which is convenient for collecting the zinc liquid and avoiding waste of zinc liquid.

[0017] The strip-shaped air outlet blows cold air on the surface of the iron fittings, which can quickly cool the iron fittings, improve the cooling efficiency, and blow the zinc liquid on the surface of the iron fittings to the surfaces of the left guide plate and the right guide plate to avoid zinc liquid splashing. Description of the Drawings

[0018] Figure 1 It is a schematic structural diagram of a hot-dip galvanizing device for electric power iron fittings described in the present utility model.

[0019] Figure 2 It is an enlarged side view of the C-shaped mounting plate.

[0020] Figure 3 It is an enlarged top view of the left guide plate.

[0021] Figure 4 It is a partial enlarged view of the fixed bracket.

[0022] In the figure: 1, galvanizing tank; 2, fixed frame; 3, threaded screw rod; 4, drive motor; 5, first slider; 6, second slider; 7, first telescopic cylinder; 8, second telescopic cylinder; 9, C-shaped mounting plate; 10, rectangular rod; 11, sliding sleeve; 12, connecting rod; 13, hook; 14, left guide plate; 15, right guide plate; 16, fixed side plate; 17, heating cavity; 18, electric heating tube; 19, strip-shaped air outlet; 20, fixed bracket; 21, cooling fan; 22, two-way reversing valve; 23, air supply pipeline; 24, locking bolt. Detailed Embodiments

[0023] To make the purposes, technical solutions, and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0024] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, in the description of the present utility model, the meaning of "plural" is two or more, unless otherwise specifically defined.

[0025] The present utility model provides a hot dip galvanizing device for electric power iron accessories as Figure 1-4 shown, which includes a galvanizing tank 1 and a fixed frame 2. A threaded screw rod 3 is rotatably connected to the fixed frame 2. A driving motor 4 is installed on one side of the fixed frame 2. The output end of the driving motor 4 is fixedly connected to one end of the threaded screw rod 3. A first slider 5 and a second slider 6 are threadedly connected to the threaded screw rod 3. The tops of the first slider 5 and the second slider 6 are slidably connected to the fixed frame 2. A first telescopic cylinder 7 is installed at the bottom of the first slider 5. A second telescopic cylinder 8 is installed at the bottom of the second slider 6. A U-shaped mounting plate 9 is installed on the telescopic ends of the first telescopic cylinder 7 and the second telescopic cylinder 8. A rectangular rod 10 is installed inside the U-shaped mounting plate 9. A plurality of sliding sleeves 11 are sleeved on the rectangular rod 10. A connecting rod 12 is threadedly connected to the bottom of the sliding sleeve 11. A hook 13 is installed at the bottom end of the connecting rod 12.

[0026] The operator slides the sliding sleeve 11 left and right on the rectangular rod 10, and the sliding sleeve 11 drives the connecting rod 12 and the hook 13 to move the position. The distance between adjacent hooks 13 can be adjusted, which is convenient for hanging iron accessories. It is suitable for iron accessories of different models and sizes, and improves applicability. The iron accessories are hung on the hook 13 below the first telescopic cylinder 7, and the drive motor 4 starts working. The output end of the drive motor 4 drives the threaded screw 3 to rotate. The threaded screw 3 rotates to drive the first slider 5 and the second slider 6 to move. The first slider 5 and the second slider 6 respectively drive the first telescopic cylinder 7 and the second telescopic cylinder 8 to move the position, and the hook 13 and the iron accessory below the first telescopic cylinder 7 are moved to the top of the galvanizing tank 1. The first telescopic cylinder 7 starts working, and the telescopic end of the first telescopic cylinder 7 extends to drive the iron accessory to descend. , the iron accessories enter the galvanizing tank 1 for hot dip galvanizing. At the same time, the operator can hang the iron accessories on the hook 13 below the second telescopic cylinder 8. After the galvanizing of the iron accessories on the first telescopic cylinder 7 is completed, the first telescopic cylinder 7 is reset, and the drive motor 4 drives the threaded screw 3 to rotate to move the first slider 5 and the second slider 6, and moves the hook 13 and the iron accessories below the second telescopic cylinder 8 to the top of the galvanizing tank 1. The second telescopic cylinder 8 starts to work, and the telescopic end of the second telescopic cylinder 8 extends in to drive the iron accessories to descend. The iron accessories enter the galvanizing tank 1 for hot dip galvanizing. At the same time, the operator removes the galvanized iron accessories on the hook 13 below the first telescopic cylinder 7, and hangs the iron accessories that need to be galvanized on the hook 13 below the first telescopic cylinder 7. Hot dip galvanizing can be carried out continuously, thereby improving the efficiency of hot dip galvanizing.

[0027] Refer to the instruction manual Figure 1 and instructions attached Figure 3 A left guide plate 14 is installed on the left side of the fixed frame 2, and a right guide plate 15 is installed on the right side of the fixed frame 2. One end of the left guide plate 14 and the right guide plate 15 is located on the galvanizing trough 1, and fixed side plates 16 are installed on both sides of the surface of the left guide plate 14 and the right guide plate 15. A heating cavity 17 is provided inside the left guide plate 14 and the right guide plate 15, and an electric heating tube 18 is installed in the heating cavity 17.

[0028] The galvanized iron accessory on the hook 13 below the first telescopic cylinder 7 is located above the left guide plate 14, and the galvanized iron accessory on the hook 13 below the second telescopic cylinder 8 is located above the right guide plate 15. Excess zinc liquid on the surface of the iron accessory drips onto the left guide plate 14 and the right guide plate 15, and the zinc liquid slides back into the galvanizing tank 1 along the left guide plate 14 and the right guide plate 15. The fixed side plate 16 prevents the zinc liquid from dripping outside. After the zinc liquid solidifies on the left guide plate 14 and the right guide plate 15, the electric heating tube 18 starts to work, and the left guide plate 14 and the right guide plate 15 are heated by the electric heating tube 18 to melt the solidified zinc liquid and make it flow back into the galvanizing tank 1, so as to facilitate the collection of the zinc liquid and avoid waste of zinc liquid.

[0029] Refer to the instruction manual Figure 1and instructions attached Figure 4 Strip air vents 19 are installed on both sides of the fixed frame 2. The two strip air vents 19 are respectively located above the left guide plate 14 and the right guide plate 15. A fixed bracket 20 is installed at the top center of the fixed frame 2. A cooling fan 21 is installed on the fixed bracket 20. A two-way reversing valve 22 is installed on the output end of the cooling fan 21. Air ducts 23 are installed on the two output ends of the two-way reversing valve 22. One end of the two air ducts 23 is connected to the two strip air vents 19 respectively.

[0030] After the galvanizing of the iron accessories is completed, the cooling fan 21 starts to work. The cold air generated by the cooling fan 21 is transported to the strip air outlet 19 through the two-way reversing valve 22 and the air supply pipe 23. The strip air outlet 19 blows the cold air on the surface of the iron accessories, which can quickly cool the iron accessories and improve the cooling efficiency. The air supply direction can be controlled by the two-way reversing valve 22, and air can be discharged to the two strip air outlets 19 separately.

[0031] Refer to the instruction manual Figure 1 and instructions attached Figure 2 There are several sliding sleeves 11, and there is a gap between adjacent sliding sleeves 11. A locking bolt 24 is threadedly connected to the sliding sleeve 11, and one end of the locking bolt 24 passes through the sliding sleeve 11 and contacts the rectangular rod 10.

[0032] After the sliding sleeve 11 moves to the desired position, the locking bolt 24 is tightened. The locking bolt 24 and the rectangular rod 10 are pressed tightly to fix the sliding sleeve 11, thereby preventing the sliding sleeve from moving during galvanizing and improving the galvanizing quality.

[0033] Refer to the instruction manual Figure 1 The strip air vents 19 are arranged to be inclined, and the inclination directions of the two strip air vents 19 are respectively the same as the inclination directions of the left guide plate 14 and the right guide plate 15.

[0034] The strip-shaped air vents 19 are tilted so as to blow the zinc liquid on the surface of the iron accessory toward the surface of the left guide plate 14 and the right guide plate 15 to avoid splashing of the zinc liquid.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A hot-dip galvanizing device for electric iron accessories, comprising a galvanizing tank (1) and a fixed frame (2), wherein a threaded screw (3) is rotatably connected to the fixed frame (2), a drive motor (4) is mounted on one side of the fixed frame (2), and an output end of the drive motor (4) is fixedly connected to one end of the threaded screw (3), characterized in that: A first slider (5) and a second slider (6) are threadedly connected to the threaded screw rod (3). The tops of the first slider (5) and the second slider (6) are slidably connected to the fixed frame (2). A first telescopic cylinder (7) is installed at the bottom of the first slider (5), and a second telescopic cylinder (8) is installed at the bottom of the second slider (6). A U-shaped mounting plate (9) is installed on the telescopic ends of the first telescopic cylinder (7) and the second telescopic cylinder (8). A rectangular rod (10) is installed inside the U-shaped mounting plate (9). A plurality of sliding sleeves (11) are sleeved on the rectangular rod (10). A connecting rod (12) is threadedly connected to the bottom of the sliding sleeve (11). A hook (13) is installed at the bottom end of the connecting rod (12).

2. The hot-dip galvanizing device for electric iron accessories according to claim 1, characterized in that: A left guide plate (14) is installed on the left side of the fixed frame (2), and a right guide plate (15) is installed on the right side of the fixed frame (2). One ends of the left guide plate (14) and the right guide plate (15) are located above the galvanizing tank (1). Fixed side plates (16) are installed on both sides of the surfaces of the left guide plate (14) and the right guide plate (15). A heating cavity (17) is provided inside the left guide plate (14) and the right guide plate (15). An electric heating tube (18) is installed inside the heating cavity (17).

3. The hot-dip galvanizing device for electric iron accessories according to claim 2, characterized in that: Strip-shaped air vents (19) are installed on both sides of the fixed frame (2). The two strip-shaped air vents (19) are respectively located above the left guide plate (14) and the right guide plate (15). A fixed bracket (20) is installed at the center of the top of the fixed frame (2). A cooling fan (21) is installed on the fixed bracket (20). A two-way reversing valve (22) is installed on the output end of the cooling fan (21). Air delivery pipes (23) are installed on the two output ends of the two-way reversing valve (22). One ends of the two air delivery pipes (23) are respectively connected to the two strip-shaped air vents (19).

4. The hot-dip galvanizing device for electric iron accessories according to claim 1, characterized in that: A number of the sliding sleeves (11) are provided, and there is a gap between adjacent sliding sleeves (11). A locking bolt (24) is threadedly connected to the sliding sleeve (11), and one end of the locking bolt (24) penetrates through the sliding sleeve (11) and contacts the rectangular rod (10).

5. The hot-dip galvanizing device for electric iron accessories according to claim 3, characterized in that: The strip-shaped air vents (19) are inclined, and the inclination directions of the two strip-shaped air vents (19) are the same as the inclination directions of the left guide plate (14) and the right guide plate (15) respectively.

Citation Information

Patent Citations

  • Hot-dip galvanizing device for electric iron accessories

    CN220413493U