Plasma spraying integrated sound insulation and dust removal system

Abstract

The utility model relates to the field of industrial equipment, and discloses a plasma spraying integrated sound insulation and dust removal system which comprises a sound insulation spraying room, a six-axis mechanical arm and a movable rotary table are installed in the sound insulation spraying room, a dust removal machine box is fixedly arranged on the side face of the sound insulation spraying room, and a turbofan is fixedly arranged at the top of the dust removal machine box. An embedding hole is formed in the side face of the sound insulation spraying room, the dust removal machine box is fixedly installed in the embedding hole, a dust suction hole is formed in the side face of the dust removal machine box, a dust discharging hole is formed in the bottom of the dust removal machine box, a dust removal plate is fixedly arranged in the dust removal machine box, the dust removal plate is obliquely arranged, and an exhaust pipeline is fixedly arranged at the top of the sound insulation spraying room. The utility model has the following advantages and effects: the dust removal case is embedded and mounted in the sound insulation spraying room to achieve the sound insulation effect, the occupied area is small, the construction cost is reduced, the exhaust pipeline is short, and the sound insulation spraying room is suitable for being used in limited places.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial equipment, in particular to a plasma spraying integrated sound insulation and dust removal system. Background Art

[0002] During the plasma spraying process, a large amount of noise and dust is generated. The noise not only damages the operator's hearing but also affects the surrounding environment. If the dust is not handled properly, it will not only pollute the environment but also pose a serious threat to the operator's health.

[0003] At present, the plasma spraying equipment on the market usually only focuses on the spraying effect, but pays insufficient attention to sound insulation and dust removal. It occupies a large space, has high installation and maintenance costs, and the effect is not ideal in actual use. Therefore, it is necessary to design an integrated sound insulation and dust removal system for plasma spraying to solve the above problems.

[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0005] The purpose of the utility model is to provide an integrated sound insulation and dust removal system for plasma spraying to solve the above problems.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions: a plasma spraying integrated sound insulation and dust removal system, comprising:

[0007] A soundproof spraying room is provided, wherein a six-axis manipulator and a movable turntable are installed in the soundproof spraying room, a dust removal chassis is fixedly provided on the side of the soundproof spraying room, and a turbine fan is fixedly provided on the top of the dust removal chassis.

[0008] The utility model is further configured as follows: an embedding hole is opened on the side of the sound insulation spraying room, and the dust removal chassis is fixedly installed in the embedding hole.

[0009] The utility model is further configured as follows: a dust suction hole is opened on the side of the dust removal box, a dust discharge hole is opened on the bottom of the dust removal box, a dust removal plate is fixedly arranged inside the dust removal box, and the dust removal plate is arranged obliquely.

[0010] By adopting the above technical solution, dust removal operation is facilitated.

[0011] The utility model is further configured as follows: an exhaust duct is fixedly provided on the top of the soundproof spray booth.

[0012] The utility model is further configured as follows: a workpiece to be plasma sprayed is placed on the movable turntable.

[0013] By adopting the above technical solution, the plasma spraying workpiece is sprayed.

[0014] The utility model is further configured as follows: the movable turntable is located between the six-axis manipulator and the dust removal chassis.

[0015] The utility model is further configured as follows: sound insulation cotton is embedded in the sound insulation spray room.

[0016] By adopting the above technical solution, the sound insulation effect of the sound insulation spray room is guaranteed.

[0017] The beneficial effects of the utility model are:

[0018] The utility model embeds the dust removal box into the soundproof spraying room to achieve the sound insulation effect, occupies less space, reduces construction cost, has short exhaust ducts, and is suitable for use in places with limited space. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural schematic diagram of the plasma spraying integrated sound insulation and dust removal system proposed by the utility model.

[0021] Figure 2 It is a schematic cross-sectional view of the plasma spraying integrated sound insulation and dust removal system proposed by the utility model.

[0022] In the picture, 1. Soundproof spray booth; 2. Six-axis robot; 3. Movable turntable; 4. Turbine fan; 5. Dust removal chassis. DETAILED DESCRIPTION

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.

[0025] See also Figure 1 and Figure 2 The utility model provides an integrated sound insulation and dust removal system for plasma spraying, comprising:

[0026] A soundproof spraying room 1 is provided with a six-axis manipulator 2 and a movable turntable 3. A dust removal chassis 5 is fixedly provided on the side of the soundproof spraying room 1, and a turbine fan 4 is fixedly provided on the top of the dust removal chassis 5.

[0027] It should be added that the six-axis manipulator 2 is a multi-degree-of-freedom industrial robot, which consists of a base, a rotary joint 1 (waist joint), a lower arm, a rotary joint 2 (shoulder joint), an upper arm, a rotary joint 3 (elbow joint), a wrist and an end effector;

[0028] Among them, the base is the fixed part of the six-axis robot, usually installed on the ground or workbench to provide stable support for the entire robot.

[0029] Rotary joint 1 (waist joint): connects the base and lower arm to realize the horizontal rotation movement of the manipulator.

[0030] Lower arm: connects the rotary joint 1 and the upper arm, usually a columnar structure, capable of telescopic movement.

[0031] Rotary joint 2 (shoulder joint): connects the lower arm and upper arm to realize the pitch movement of the upper arm.

[0032] Upper arm: Connects the second rotary joint and the wrist, usually a columnar structure that can perform telescopic movements.

[0033] Rotational joint three (elbow joint): connects the upper arm and wrist to achieve pitch movement of the wrist.

[0034] Wrist: Connects the rotary joint and the end effector. It is usually composed of three rotary joints, which realize the rotation, pitch and yaw movement of the wrist respectively.

[0035] End effector: According to different application requirements, various tools can be installed, such as fixtures, spray guns, welding guns, etc.

[0036] The movable turntable 3 is composed of a base, a turntable and a motor. The motor drives the turntable to rotate, so that the workpiece to be plasma sprayed on the turntable rotates, and cooperates with the six-axis manipulator 2 to perform spray processing operations on the workpiece to be plasma sprayed.

[0037] Specifically, sound insulation cotton is embedded in the soundproof spray room 1, an embedding hole is opened on the side of the soundproof spray room 1, the dust removal chassis 5 is fixedly installed in the embedding hole, a dust suction hole is opened on the side of the dust removal chassis 5, a dust exhaust hole is opened at the bottom of the dust removal chassis 5, a dust removal plate is fixedly installed inside the dust removal chassis 5, and the dust removal plate is tilted. It should be noted that the dust removal chassis 5 is embedded and installed in the soundproof spray room 1 to achieve the sound insulation effect.

[0038] Specifically, an exhaust duct is fixedly provided on the top of the soundproof spray booth 1. It should be noted that the exhaust duct is short and is suitable for use in places with limited space.

[0039] Specifically, a workpiece to be plasma sprayed is placed on the movable turntable 3. It should be noted that a spraying operation is performed on the workpiece to be plasma sprayed.

[0040] Specifically, the movable turntable 3 is located between the six-axis manipulator 2 and the dust removal chassis 5. It should be noted that the position of the movable turntable 3 is limited.

[0041] Working principle: Place the workpiece to be plasma sprayed on the movable turntable 3, cooperate with the six-axis manipulator 2 to realize automatic spraying of the workpiece to be plasma sprayed, improve the spraying efficiency, and embed the dust removal chassis 5 into the soundproof spray room 1 to achieve sound insulation effect. It occupies less space, reduces construction costs, has short exhaust ducts, and is suitable for use in places with limited space.

[0042] The above is a detailed introduction to the plasma spraying integrated sound insulation and dust removal system provided by the present invention. This article uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of ​​the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. Plasma spraying integrated sound insulation and dust removal system, characterized by: include: A soundproof spray booth (1) is provided, wherein a six-axis manipulator (2) and a movable turntable (3) are installed in the soundproof spray booth (1), a dust removal box (5) is fixedly provided on the side of the soundproof spray booth (1), and a turbine fan (4) is fixedly provided on the top of the dust removal box (5).

2. The plasma spraying integrated sound insulation and dust removal system according to claim 1, characterized in that: An embedding hole is provided on the side of the soundproof spray booth (1), and the dust removal chassis (5) is fixedly installed in the embedding hole.

3. The plasma spraying integrated sound insulation and dust removal system according to claim 1, characterized in that: The dust removal box (5) has a dust suction hole on the side, a dust discharge hole on the bottom, and a dust removal plate fixedly arranged inside the dust removal box (5), with the dust removal plate being arranged at an angle.

4. The plasma spraying integrated sound insulation and dust removal system according to claim 1, characterized in that: An exhaust duct is fixedly provided on the top of the soundproof spray booth (1).

5. The plasma spraying integrated sound insulation and dust removal system according to claim 1, characterized in that: A workpiece to be plasma sprayed is placed on the movable turntable (3).

6. The plasma spraying integrated sound insulation and dust removal system according to claim 1, characterized in that: The movable turntable (3) is located between the six-axis manipulator (2) and the dust removal chassis (5).

7. The plasma spraying integrated sound insulation and dust removal system according to claim 1, characterized in that: The sound insulation spray room (1) is internally embedded with sound insulation cotton.

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