Continuous iron removal equipment for electrolytic aluminum iron-containing material
Through the design of the vibration feeding unit and the multi-stage magnetic adsorption unit, the combination of magnetic rollers and spring components is used to solve the problem of iron oxide not being removed during the electrolytic aluminum process, and efficient purification of the material is achieved.
Patent Information
- Application Number
- CN202422131722.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The iron oxide is not removed during the electrolytic aluminum process, resulting in the problem of excessive iron content of the material.
The vibration feeding unit and a multi-stage magnetic adsorption unit, including the first and second magnetic adsorption units, are adopted to realize the adsorption and separation of iron oxide by using the magnetic separation of the magnetic roller and the elastic action of the spring assembly.
It effectively reduces the iron oxide content in the material, improves the purification effect, has a simple structure and strong practicality.
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Figure CN223255471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic aluminum production, in particular to a continuous iron removal device for iron-containing materials in electrolytic aluminum. Background Art
[0002] Electrolytic aluminum is aluminum produced through electrolysis. Modern electrolytic aluminum production utilizes cryolite-alumina molten salt electrolysis. Molten cryolite serves as the solvent, alumina as the solute, carbonite as the anode, and molten aluminum as the cathode. A strong direct current is applied to the two electrodes within the electrolytic cell at temperatures between 950°C and 970°C, creating an electrochemical reaction known as electrolysis.
[0003] The surface of the anode steel claws used in electrolytic aluminum will oxidize due to the high temperature and a series of chemical reactions during the aluminum electrolysis process, forming a large amount of ferric oxide and ferric oxide. During the electrolyte cleaning process, the oxides on the surface of the anode steel claws are cleaned together with the electrolyte on the surface of the residual electrode. After the electrolyte is cleaned, it is crushed to form a powdery material with very small particle size. Therefore, a large amount of iron oxide is mixed with the electrode material, resulting in an excessively high iron content in the material. Utility Model Content
[0004] The purpose of the utility model is to provide a continuous iron removal device for iron-containing materials in electrolytic aluminum, so as to solve the technical problem that in the current electrolytic aluminum process, iron oxide is not removed, which easily leads to an excessively high iron content in the material.
[0005] The embodiments of the present invention are achieved through the following technical solutions:
[0006] A continuous iron removal device for electrolytic aluminum iron-containing materials, comprising a vibration feeding unit, a first magnetic adsorption unit and a second magnetic adsorption unit;
[0007] The vibrating feeding unit is provided with a plurality of vibrating screens arranged at intervals along the conveying direction of the iron-containing material;
[0008] The first magnetic adsorption unit is connected to the vibration feeding unit and includes a first reaction box, a first reaction cylinder, a first magnetic roller, and a first driving member. The first driving member drives the first magnetic roller to rotate along its axial direction. The first magnetic roller is electrically connected to a magnetic control device. The first reaction cylinder is located in the first reaction box. The first magnetic roller is located in the first reaction cylinder. The first accommodating chamber of the first reaction cylinder is connected to the second accommodating chamber of the first reaction box.
[0009] The second magnetic adsorption unit is connected to the first reaction box through a connecting pipe, and includes a second reaction box, a spring assembly, a second magnetic roller and a second driving member. The second driving member drives the second magnetic roller to rotate along its axial direction. The second magnetic roller is electrically connected to the magnetic control device. The spring assembly is arranged at the bottom of the second reaction box, and the second magnetic roller is located inside the second reaction box.
[0010] In some embodiments, the first magnetic roller and the second magnetic roller include an outer shell, an inner magnet and a roller shaft, the inner magnet is annular and is mounted on the roller shaft, the first driving member drives the roller shaft to rotate, the outer shell is mounted on the outside of the inner magnet and is spaced apart from the inner magnet, the inner magnet is electrically connected to a magnetic control device, and the inner magnet is half a magnetic member that can generate magnetism.
[0011] In some embodiments, the spring assembly includes a plurality of springs extending in a vertical direction and two connecting plates provided at both ends thereof in a vertical direction, and the connecting plates are slidably connected to the second reaction box.
[0012] In some embodiments, the spring assembly further includes a third driving member disposed thereunder, and the third driving member drives the spring assembly to reciprocate in a vertical direction.
[0013] In some embodiments, there are multiple first magnetic adsorption units, which are arranged in sequence along the transportation direction of the iron-containing material.
[0014] In some embodiments, the first reaction cylinder is provided with a first discharge pipe and a partition plate arranged near the first discharge pipe and extending axially along the first magnetic roller. The first discharge pipe is provided with a valve, and the connecting pipe is arranged on the side of the partition plate away from the first discharge pipe.
[0015] In some embodiments, both the first reaction box and the second reaction box are provided with an air blowing assembly.
[0016] In some embodiments, the connecting pipe is provided with a valve.
[0017] The technical solution of the embodiment of the utility model has at least the following advantages and beneficial effects:
[0018] (1) A first magnetic adsorption unit and a second magnetic adsorption unit are provided to adsorb the iron oxide in the material through a magnetic roller.
[0019] (2) A first reaction cylinder is provided, which is sleeved outside the first magnetic roller to increase the contact of the material with the magnetic roller, and the iron oxide in the material is adsorbed by the magnetic roller.
[0020] (3) Multiple first magnetic adsorption units are provided to perform multi-stage adsorption on the material, thereby increasing the adsorption effect and thereby increasing the purification effect.
[0021] (4) A magnetic roller is provided, comprising an outer shell, an inner magnet and a roller shaft. The inner magnet is a magnetic part that can generate magnetism. The iron oxide and the non-magnetic material can be separated by the rotation of the inner magnet. The magnetic material is collected through the first discharge pipe, and the non-magnetic material enters the next stage for purification.
[0022] (5) A spring assembly is provided in the second magnetic adsorption unit, and the internal material is bounced up by the elastic action of the spring, thereby increasing the contact between the material and the magnetic roller, thereby increasing the purification effect.
[0023] (6) An air blowing assembly is provided in the first reaction box to assist the material in entering the next stage for purification.
[0024] (7) An air blowing assembly is provided in the second reaction box to increase the contact between the material and the magnetic roller, thereby increasing the purification effect.
[0025] (7) The utility model has reasonable design, simple structure and good practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0027] Figure 1 A schematic diagram of the internal structure of a continuous iron removal device for electrolytic aluminum iron-containing materials provided in an embodiment of the present invention;
[0028] Figure 2 A schematic diagram of the structure of a continuous iron removal device for electrolytic aluminum iron-containing materials provided in an embodiment of the present invention;
[0029] icon:
[0030] 100. Vibrating feeding unit;
[0031] 210, first reaction box; 220, first reaction cylinder; 230, first magnetic roller; 240, first driving member; 250, blowing assembly; 260, partition plate; 270, first discharge pipe;
[0032] 310 , second reaction box; 320 , spring assembly; 330 , second magnetic roller; 340 , second driving member. DETAILED DESCRIPTION
[0033] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0034] Example
[0035] An embodiment of the present application provides a continuous iron removal device for electrolytic aluminum iron-containing materials to remove iron oxide in the materials and purify the materials.
[0036] See also Figure 1 as well as Figure 2 The continuous iron removal equipment for electrolytic aluminum iron-containing materials provided in the embodiment of the present application includes a vibration feeding unit 100, a first magnetic adsorption unit and a second magnetic adsorption unit;
[0037] The vibrating feeding unit 100 is provided with a plurality of vibrating screens spaced apart along the conveying direction of the iron-containing material, and the first vibrating screen is connected to the silo to realize the feeding operation;
[0038] The first magnetic adsorption unit is connected to the vibration feeding unit 100, including a first reaction box 210, a first reaction cylinder 220, a first magnetic roller 230 and a first driving member 240. The first driving member 240 drives the first magnetic roller 230 to rotate along its axial direction. The first magnetic roller 230 is electrically connected to the magnetic control device. The first reaction cylinder 220 is located in the first reaction box 210. The first magnetic roller 230 is located in the first reaction cylinder 220. The first accommodating cavity of the first reaction cylinder 220 is connected to the second accommodating cavity of the first reaction box 210. In some embodiments, the first reaction cylinder 220 is sleeved outside the first magnetic roller 230 and is spaced from the first magnetic roller 230. The vibration The screen feeding end is connected to the first reaction cylinder 220 to feed the material into the first reaction cylinder 220. The first reaction cylinder 220 is provided with a first discharge pipe on which a valve is provided for discharging the magnetic material. The first reaction cylinder 220 is also provided with a discharge port to be connected to the first reaction box 210 so that the adsorbed material can enter the first reaction box 210 from the first reaction cylinder 220, thereby entering the next stage for reaction. In some embodiments, the first magnetic roller 230 includes a first active roller and a first driven roller. The first active roller is connected to the first driving member 240. In some embodiments, the first active roller and the first driven roller are respectively electrically connected to the magnetic control device.
[0039] The second magnetic adsorption unit is connected to the first reaction box 210 through a connecting pipe, and includes a second reaction box 310, a spring assembly 320, a second magnetic roller 330 and a second driving member 340. The second driving member 340 drives the second magnetic roller 330 to rotate along its axial direction. The second magnetic roller 330 is electrically connected to the magnetic control device. The spring assembly 320 is arranged at the bottom of the second reaction box 310. The second magnetic roller 330 is located in the second reaction box 310 to further adsorb magnetic materials. In some embodiments, the second reaction box 310 is connected to the bottom of the first reaction box 210 through a connecting pipe. In some embodiments, the second magnetic roller 330 includes a second active roller and a second driven roller. The second active roller is connected to the second driving member 340. In some embodiments, the second magnetic roller 330 is arranged above the second reaction box 310. In some embodiments, the second magnetic roller 330 is arranged above the spring assembly 320. In some embodiments, the second active roller and the second driven roller are respectively electrically connected to the magnetic control device.
[0040] In some embodiments, the first magnetic roller 230 and the second magnetic roller 330 both include an outer shell, an inner magnet and a roller shaft. The inner magnet is annular and is sleeved on the roller shaft. The first driving member 240 drives the roller shaft to rotate. The outer shell is sleeved on the outside of the inner magnet and is spaced apart from the inner magnet. The inner magnet is electrically connected to a magnetic control device. Half of the inner magnet is a magnetic part that can generate magnetism. In some embodiments, half of the inner magnet can generate magnetism and is electrically connected to a magnetic control device, and the other half is a non-magnetic part. When rotating, the material sticks to the outer shell, and the material on the outer shell is adsorbed as the inner magnet rotates. In some embodiments, the outer shell is a stainless steel shell. In some embodiments, the inner magnet is a partially magnetic part. In some embodiments, half of the inner magnet is a magnetic part and the other half is a non-magnetic part.
[0041] In some embodiments, the spring assembly 320 includes a plurality of springs extending in a vertical direction and two connecting plates respectively arranged at both ends thereof in a vertical direction, and the connecting plates are slidingly connected to the second reaction box 310. In some embodiments, the spring assembly 320 includes a plurality of evenly arranged springs and connecting plates arranged at the top and bottom ends of the springs, and a slider is provided on the outer side of the connecting plate, which is slidably connected to the second reaction box 310 and can move up and down along the second reaction box 310.
[0042] In some embodiments, the spring assembly 320 also includes a third driving member disposed thereunder, which drives the spring assembly 320 to move back and forth in the vertical direction, so that the spring moves up and down through the driving action of the third driving member, and then the elastic action of the spring causes the material above it to shake, thereby increasing the contact between the material and the magnetic roller and increasing the adsorption effect.
[0043] In some embodiments, a plurality of first magnetic adsorption units are provided, which are arranged in sequence along the transport direction of the iron-containing material, thereby increasing the contact between the material and the magnetic roller and improving the adsorption effect.
[0044] In some embodiments, the first reaction tube and the second reaction tube are both provided with a first discharge pipe 270 and a partition plate 260 arranged near the first discharge pipe and extending axially along the first magnetic roller / second magnetic roller respectively. A valve is provided on the first discharge pipe 270, and a connecting pipe is provided on the side of the partition plate 260 away from the first discharge pipe 270 to extract the adsorbed iron oxide.
[0045] In some embodiments, a blowing assembly 250 is provided inside the first reaction box 210 and the second reaction box 310. The blowing assembly 250 of the first reaction box 210 assists the material in entering the next stage for purification, and the blowing assembly 250 of the second reaction box 310 increases the contact between the material and the magnetic roller, thereby increasing the purification effect.
[0046] In some embodiments, the connecting pipe is provided with a valve.
[0047] In some embodiments, in the first reaction box 210 , the blowing assembly 250 is provided with multiple blowing pipes facing the connecting pipe; in some embodiments, in the second reaction box 310 , the blowing assembly 250 is provided with multiple blowing pipes facing the bottom of the second reaction box 310 .
[0048] The following is a detailed description of the use of the continuous iron removal equipment for electrolytic aluminum iron-containing materials of this application:
[0049] During use, the material is fed into the first magnetic adsorption unit through the vibrating feeding unit 100 for magnetic adsorption. After the material contacts the outer shell of the first magnetic roller 230 in the first reaction cylinder 220, the material sticks to the outer shell. As the internal magnet rotates, the outer shell generates or loses magnetic attraction, that is, as the internal magnet rotates, it adsorbs the material on the outer shell. After the adsorption is completed, the iron oxide is discharged through the first discharge pipe, and the purified material further enters the first reaction box 210. The air blowing pipe assists the material to enter the next stage for purification. After entering the second reaction box 310, the spring is driven up and down by the third driving member. The elastic action of the spring causes the material above it to shake, thereby increasing the contact between the material and the magnetic roller and increasing the adsorption effect. After the adsorption is completed, the purified material is extracted from the discharge port of the second reaction box 310, and the control device cuts off the power to the magnetic roller. The iron oxide adsorbed on it falls off and is extracted through the first discharge pipe, completing the purification of the material.
[0050] The continuous iron removal equipment for electrolytic aluminum iron-containing materials of the present application has at least the following advantages:
[0051] (1) A first magnetic adsorption unit and a second magnetic adsorption unit are provided to adsorb the iron oxide in the material through a magnetic roller.
[0052] (2) A first reaction cylinder is provided, which is sleeved outside the first magnetic roller to increase the contact of the material with the magnetic roller, and the iron oxide in the material is adsorbed by the magnetic roller.
[0053] (3) Multiple first magnetic adsorption units are provided to perform multi-stage adsorption on the material, thereby increasing the adsorption effect and thereby increasing the purification effect.
[0054] (4) A magnetic roller is provided, comprising an outer shell, an inner magnet and a roller shaft. The inner magnet is a magnetic part that can generate magnetism. The iron oxide and the non-magnetic material can be separated by the rotation of the inner magnet. The magnetic material is collected through the first discharge pipe, and the non-magnetic material enters the next stage for purification.
[0055] (5) A spring assembly is provided in the second magnetic adsorption unit, and the internal material is bounced up by the elastic action of the spring, thereby increasing the contact between the material and the magnetic roller, thereby increasing the purification effect.
[0056] (6) An air blowing assembly is provided in the first reaction box to assist the material in entering the next stage for purification.
[0057] (7) An air blowing assembly is provided in the second reaction box to increase the contact between the material and the magnetic roller, thereby increasing the purification effect.
[0058] (7) The utility model has reasonable design, simple structure and good practicality.
[0059] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A continuous iron removal device for electrolytic aluminum iron-containing materials, characterized in that: include: a vibrating feeding unit, provided with a plurality of vibrating screens spaced apart along the conveying direction of the ferrous material; a first magnetic adsorption unit, connected to the vibration feeding unit, comprising a first reaction box, a first reaction cylinder, a first magnetic roller, and a first driving member, wherein the first driving member drives the first magnetic roller to rotate along its axial direction, the first magnetic roller being electrically connected to a magnetic control device, the first reaction cylinder being located in the first reaction box, the first magnetic roller being located in the first reaction cylinder, and a first accommodating chamber of the first reaction cylinder being connected to a second accommodating chamber of the first reaction box; The second magnetic adsorption unit is connected to the first reaction box through a connecting tube, and includes a second reaction box, a spring assembly, a second magnetic roller and a second driving member. The second driving member drives the second magnetic roller to rotate along its axial direction. The second magnetic roller is electrically connected to the magnetic control device. The spring assembly is arranged at the bottom of the second reaction box, and the second magnetic roller is located inside the second reaction box.
2. The continuous iron removal equipment for electrolytic aluminum iron-containing materials according to claim 1 is characterized in that: The first magnetic roller and the second magnetic roller include an outer shell, an inner magnet and a roller shaft. The inner magnet is annular and is sleeved on the roller shaft. The first driving member drives the roller shaft to rotate. The outer shell is sleeved on the outside of the inner magnet and is spaced apart from the inner magnet. The inner magnet is electrically connected to a magnetic control device. The inner magnet is half a magnetic part that can generate magnetism.
3. The continuous iron removal equipment for electrolytic aluminum iron-containing materials according to claim 1, characterized in that: The spring assembly includes a plurality of springs extending in a vertical direction and two connecting plates respectively provided at both ends of the spring assembly in a vertical direction. The connecting plates are slidably connected to the second reaction box.
4. The continuous iron removal equipment for electrolytic aluminum iron-containing materials according to claim 3 is characterized in that: The spring assembly further includes a third driving member disposed below the spring assembly, and the third driving member drives the spring assembly to reciprocate in a vertical direction.
5. The continuous iron removal equipment for electrolytic aluminum iron-containing materials according to any one of claims 1 to 4, characterized in that: There are multiple first magnetic adsorption units, which are arranged in sequence along the transportation direction of the iron-containing material.
6. The continuous iron removal equipment for electrolytic aluminum iron-containing materials according to any one of claims 1 to 4, characterized in that: The first reaction cylinder is provided with a first discharge pipe and a partition plate arranged near the first discharge pipe and extending axially along the first magnetic roller. The first discharge pipe is provided with a valve, and the connecting pipe is arranged on the side of the partition plate away from the first discharge pipe.
7. The continuous iron removal equipment for electrolytic aluminum iron-containing materials according to any one of claims 1 to 4, characterized in that: Air blowing components are provided inside the first reaction box and the second reaction box.
8. The continuous iron removal equipment for electrolytic aluminum iron-containing materials according to any one of claims 1 to 4, characterized in that: The connecting pipe is provided with a valve.