Dacron elastic fabric scutching and inspecting device
By optimizing the structure of the polyester elastic cloth web inspection device, it is possible to accurately locate defect points and adjust light intensity without hand-held lighting, solving the problems of insufficient practical performance and inconvenient positioning of existing devices, and improving detection efficiency and vision protection.
Patent Information
- Application Number
- CN202422508240.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing polyester grey cloth inspection device has poor practical performance, and the inspector needs to take additional lighting to check defect points, and the meter meter is inconvenient to position, which affects the detection efficiency and vision health.
A polyester elastic cloth web inspection device is designed. Through the optimization of the cloth inspection machine, meter meter, lighting lamp and connecting components, it can accurately locate defect points without a hand-held lighting, and adjust the light intensity through the adjustment components to reduce discomfort on the eyes of the detector, and at the same time facilitate the installation and positioning of the meter meter.
The detection process of defect points is simplified, the detection efficiency is improved, the light damage to the eyes of the detector is reduced, and the practicality and safety of the device are ensured.
Smart Images

Figure CN223255723U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cloth inspection devices, in particular to a cloth opening inspection device for polyester stretch fabric. Background Art
[0002] Fabric inspection machines are essential equipment for the garment industry to inspect large-format, double-width, and single-width fabrics such as cotton, wool, linen, silk, and chemical fibers before production. These machines automatically record lengths and organize rolls. Equipped with electronic defect detection, they utilize computer-generated statistical analysis to assist with inspection and print out the results. However, polyester greige fabrics require open-width inspection before production.
[0003] The utility model patent authorized by the public number CN 218861186 U in the disclosed technology discloses a fabric inspection device for open width polyester grey fabric, including a fabric inspection machine and a meter counter, as well as a light inspection device. The light inspection device includes a fixed seat, a socket, a rod, a T-shaped handle, a lamp switch, a display board and a lighting lamp. Although a handheld light source can be manually obtained from the fabric inspection machine to illuminate the defective points of the polyester grey fabric for close inspection, the problem of easily blocking the inspection light when manually approaching the fabric inspection machine to inspect suspected defective points of the polyester grey fabric is solved.
[0004] However, the practical performance of the device is poor. After discovering defects, inspectors are required, and it is troublesome to take out the lighting in the device. In addition, the meter counter, which plays a key detection function in the device, is positioned using hexagonal bolts, which makes accurate positioning during installation inconvenient. Moreover, when the fabric illuminated by the lighting has excellent reflective effect, the inspectors' eyes are prone to discomfort, which will harm their eyesight in the long run. Utility Model Content
[0005] The purpose of the present utility model is to provide a device for inspecting the width of polyester stretch fabric, so as to solve the problems raised in the above-mentioned background technology, such as the poor practical performance of the device, the need for inspection personnel after defects are discovered, and the inconvenience of additionally taking out the lighting lamp in the device. In addition, the meter counter, which plays a key detection role in the device, is positioned using hexagon socket bolts, making it inconvenient to accurately locate the position during installation.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a polyester stretch fabric opening inspection device, comprising a fabric inspection machine, a meter counter, and fabric, wherein the meter counter is provided in front of the fabric inspection machine, the fabric is provided on the front side of the meter counter, the meter counter is connected to the fabric inspection machine via a connecting assembly, an illuminating lamp is provided above the front side of the fabric inspection machine, both ends of the illuminating lamp are fixedly connected to a wiring tube, a support plate is fixedly sleeved on the outer wall of the wiring tube, and the support plate is fixedly connected to the contact surface of the fabric inspection machine;
[0007] The connecting assembly includes a square tube, a square rod, a ball, an insert rod, a pull ring, a stop plate, an anti-slip pad and a compression spring;
[0008] The square tube is fixedly connected to the rear end of the meter counter, and a square rod is provided inside the square tube. A plurality of balls are slidably clamped on the upper inner wall of the square tube, and the balls are fitted with the outer wall of the square rod. An insertion rod is inserted into the bottom end of the outer wall of the square tube, and a pull ring is fixed to the bottom end of the insertion rod. The top end of the insertion rod is fixedly connected to a support plate, and the upper surface of the support plate is fixedly connected to an anti-slip pad, and the anti-slip pad is tightly pressed against the contact surface of the square rod. A compression spring is sleeved on the upper outer wall of the insertion rod, and the upper and lower ends of the compression spring are respectively fixedly connected to the contact surface of the support plate and the square tube.
[0009] Preferably, a semi-cylinder is provided on the rear side of the lighting lamp, and a reflective tape is fixed to the inner wall of the semi-cylinder.
[0010] Preferably, an adjustment component is provided on the outside of the lighting lamp;
[0011] The adjustment assembly includes a light-transmitting cylinder, a sleeve plate, a horizontal cylinder, a gear ring, a gear, a rotating rod and a knob;
[0012] The light-transmitting tube is sleeved on the outside of the lighting lamp, and both ends of the light-transmitting tube are fixedly connected with a sleeve plate, the inner wall of the sleeve plate is fixedly connected with a transverse tube, and the transverse tube is rotatably connected to the support plate through a ball bearing, and the outer wall of the transverse tube is fixedly sleeved with a gear ring, and the outer wall of the gear ring is meshed with a gear, and the inner wall of the gear is fixedly connected with a rotating rod, and the rotating rod is rotatably connected to the support plate through a ball bearing, and the end of the rotating rod away from the gear is fixed with a knob.
[0013] Compared with the prior art, the beneficial effects of the present invention are: the polyester stretch fabric open width inspection package has the following advantages over the traditional technology:
[0014] Through the coordination among the cloth inspection machine, meter counter, connecting components, cloth, lighting, wiring tube and support plate, the cloth inspection machine is first installed in a suitable position. When the polyester grey cloth is released from the cloth inspection machine for width inspection and is counted by the meter counter and a suspected defect point is found, the machine is stopped. The staff can power the lighting lamp to make it emit light. Part of the light passes through the cloth and is seen by the inspector, so as to determine the defect point of the cloth when the width is opened for inspection at the cloth inspection machine. When irradiating light on the doubtful points of the cloth, there is no need for the inspector to hold a lighting lamp, which makes the operation easier. In addition, during the operation of the cloth inspection machine, after the pull ring is pulled towards each other to compress the compression spring and separate the anti-slip pad from the square rod, the lateral position of the square cylinder and the meter counter can be adjusted together, making it more convenient to accurately determine the installation position of the meter counter.
[0015] Through the coordination among the fabric inspection machine, meter counter, connection components, fabric, lighting, wiring tube, support plate and adjustment components, the operator applies force to the knob to rotate the rotating rod and gear together, and the gear can engage and transmit the gear ring, so that the gear ring, horizontal cylinder, sleeve plate and light-transmitting cylinder can rotate. Because the outer wall of the light-transmitting cylinder is annular and the light transmittance decreases successively, the intensity of light irradiated to the front side of the fabric can be reduced, so that the light transmittance effect is excellent. When the fabric is irradiated and inspected, the discomfort caused by the light to the eyes of the inspector is reduced, which helps the inspector maintain eye health. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and other features, advantages, and aspects of the various embodiments of the present disclosure will become more apparent with reference to the following detailed description in conjunction with the accompanying drawings. Throughout the drawings, the same or similar reference numerals represent the same or similar elements. It should be understood that the drawings are schematic and that the originals and elements are not necessarily drawn to scale.
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 for Figure 1 Schematic diagram of the connection structure of the fabric inspection machine, lighting and adjustment components;
[0019] Figure 3 for Figure 1 A partial enlarged view of
[0020] Figure 4 for Figure 3 The main partial cross-sectional view;
[0021] Figure 5 for Figure 2 Side view of the half cylinder and reflective tape.
[0022] In the figure: 1. Cloth inspection machine, 2. Meter counter, 3. Connecting assembly, 301. Square tube, 302. Square rod, 303. Ball, 304. Insert rod, 305. Pull ring, 306. Abutment plate, 307. Anti-slip pad, 308. Compression spring, 4. Cloth, 5. Lighting lamp, 6. Cable guide, 7. Support plate, 8. Adjustment assembly, 801. Transparent tube, 802. Sleeve plate, 803. Horizontal tube, 804. Gear ring, 805. Gear, 806. Rotating rod, 807. Knob, 9. Semi-cylinder, 10. Reflective tape. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers and encoders should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.
[0025] See also Figure 1-5The utility model provides a technical solution: a polyester stretch fabric opening inspection device, comprising a fabric inspection machine 1, a meter counter 2 and a fabric 4. The fabric inspection machine 1 is provided with a meter counter 2 in front of the fabric inspection machine 1. The fabric inspection machine 1 and the meter counter 2 are both universal standard parts or parts known to those skilled in the art. Their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. The specific operating principle is the same as the fabric inspection machine and meter counter patented in the background technology comparison document. No further details will be given here. The front side of the meter counter 2 is provided with a fabric 4. The fabric 4 is the polyester stretch fabric to be inspected. The meter counter 2 is passed through It is connected to the cloth inspection machine 1 through a connecting component 3. A lighting lamp 5 is provided on the upper front side of the cloth inspection machine 1. The power cord of the lighting lamp 5 can pass through the wiring tube 6 and be connected to the external power supply device to provide the required power for the operation of the lighting lamp 5. The two ends of the lighting lamp 5 are fixedly connected with the wiring tube 6. The outer wall of the wiring tube 6 is fixedly sleeved with a support plate 7. The support plate 7 is fixedly connected to the contact surface of the cloth inspection machine 1. The connecting component 3 includes a square cylinder 301, a square rod 302, a ball 303, an insertion rod 304, a pull ring 305, a butt plate 306, an anti-slip pad 307 and a compression spring 308. The square cylinder 301 is fixedly connected to the rear end of the meter counter 2. The interior of the tube 301 is provided with a square rod 302, and a plurality of balls 303 are slidably connected to the upper inner wall of the square tube 301. The balls 303 can roll but cannot be separated from the square tube 301. The balls 303 fit the outer wall of the square rod 302, and a rod 304 is inserted into the bottom end of the outer wall of the square tube 301. The outer wall of the rod 304 cooperates with the through surface of the square tube 301. The bottom end of the rod 304 is fixed with a pull ring 305, and the top of the rod 304 is fixed with a plate 306. The upper surface of the plate 306 is fixed with an anti-slip pad 307. The anti-slip pad 307 is made of rubber and has a certain degree of flexibility. The anti-slip pad 307 is tightly pressed against the contact surface of the square rod 302, and a compression spring 308 is sleeved on the outer wall of the insertion rod 304. The coefficient of the compression spring 308 is 2-5N / CM. The upper and lower ends of the compression spring 308 are respectively fixedly connected to the contact surface of the abutment plate 306 and the square cylinder 301. A semi-cylinder 9 is provided on the rear side of the lighting lamp 5, and a reflective sticker 10 is fixed to the inner wall of the semi-cylinder 9. The reflective sticker 10 is made of the spherical retro-reflection principle formed by high-refractive index glass beads or the cubic corner retro-reflection principle formed by a micro-lattice composed of transparent resin, which can reflect light so that the light can be irradiated in the direction of the cloth 4.
[0026] An adjustment assembly 8 is provided on the outside of the lighting lamp 5, which includes a light-transmitting tube 801, a sleeve 802, a transverse tube 803, a gear ring 804, a gear 805, a rotating rod 806 and a knob 807. The light-transmitting tube 801 is sleeved on the outside of the lighting lamp 5. The light-transmitting tube 801 is made of a light-transmitting plastic material. The outer wall of the light-transmitting tube 801 is annular and the transmittance decreases successively. Both ends of the light-transmitting tube 801 are fixedly connected to the sleeve 802, and the inner wall of the sleeve 802 is fixedly connected to the transverse tube 803. The transverse tube 803 is rotatably connected to the support plate 7 through a ball bearing. The outer wall of the transverse tube 803 is fixedly sleeved with a gear ring 804, and the outer wall of the gear ring 804 is meshed with a gear 805. The inner wall of the gear 805 is fixedly connected to the rotating rod 806, which is rotatably connected to the support plate 7 through a ball bearing, and the end of the rotating rod 806 away from the gear 805 is fixedly connected to the knob 807.
[0027] During the use of the polyester stretch fabric opening inspection device, the inspection machine 1 is first installed in a suitable position. When the polyester grey fabric is released from the inspection machine 1 for opening inspection and the meter 2 counts and finds a suspected defect point, the machine is stopped. The staff can power the lighting lamp 5 to emit light, and part of the light passes through the fabric 4 to be viewed by the inspection personnel, so as to determine the defect point of the fabric 4 when the fabric is opened for inspection at the inspection machine 1. During this process, the operator can apply force to the knob 807 to rotate the rotating rod 806 and the gear 805 together, and the gear 805 can mesh with the gear ring 804, so that the gear ring 804 and the horizontal cylinder 803 can be rotated. , the sleeve plate 802 and the light-transmitting cylinder 801 are rotated. Since the outer wall of the light-transmitting cylinder 801 is annular and the light transmittance decreases successively, the intensity of the light irradiated to the front side fabric 4 can be adjusted, so that the inspectors can maintain eye health when observing. When irradiating light to the doubtful points of the fabric 4, there is no need for the inspectors to hold a lighting lamp, which makes the operation simpler. In addition, during the operation of the cloth inspection machine 1, after the pull ring 305 pulls the compression spring 308 towards each other to compress the anti-slip pad 307 and separate it from the square rod 302, the lateral position of the square cylinder 301 and the meter counter 2 can be adjusted together, so that the accurate determination of the installation position of the meter counter 2 is more convenient.
[0028] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0030] It should also be noted that, for ease of description, only the parts related to the relevant disclosure are shown in the accompanying drawings. In the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other; it should be noted that the concepts of "first", "second", etc. mentioned in the present disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units; it should be noted that the modifications of "one" and "multiple" mentioned in the present disclosure are schematic and not restrictive. Those skilled in the art should understand that unless otherwise clearly indicated in the context, it should be understood as "one or more"; the names of the messages or information exchanged between the multiple devices in the embodiments of the present disclosure are only for illustrative purposes, and are not used to limit the scope of these messages or information.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polyester stretch fabric opening inspection device, comprising a fabric inspection machine (1), a meter counter (2) and fabric (4), wherein the fabric inspection machine (1) is provided with a meter counter (2) in front, and the fabric (4) is provided on the front side of the meter counter (2), characterized in that: The meter counter (2) is connected to the cloth inspection machine (1) via a connecting assembly (3); a lighting lamp (5) is provided above the front side of the cloth inspection machine (1); both ends of the lighting lamp (5) are fixedly connected to a wiring tube (6); a support plate (7) is fixedly sleeved on the outer wall of the wiring tube (6); and the support plate (7) is fixedly connected to the contact surface of the cloth inspection machine (1); The connecting assembly (3) comprises a square tube (301), a square rod (302), a ball (303), an insert rod (304), a pull ring (305), a stop plate (306), an anti-slip pad (307) and a compression spring (308); The square tube (301) is fixed to the rear end of the meter meter (2), a square rod (302) is provided inside the square tube (301), a plurality of balls (303) are slidably engaged on the upper part of the inner wall of the square tube (301), the balls (303) are fitted with the outer wall of the square rod (302), an insertion rod (304) is inserted into the bottom end of the outer wall of the square tube (301), and a pull ring (304) is fixed to the bottom end of the insertion rod (304). 05), the top end of the insertion rod (304) is fixed with a butt plate (306), the upper surface of the butt plate (306) is fixed with an anti-skid pad (307), the anti-skid pad (307) is tightly pressed against the contact surface of the square rod (302), and a compression spring (308) is sleeved on the upper part of the outer wall of the insertion rod (304), and the upper and lower ends of the compression spring (308) are fixedly connected to the contact surface of the butt plate (306) and the square tube (301) respectively.
2. The polyester stretch fabric opening inspection device according to claim 1, characterized in that: A semi-cylinder (9) is provided on the rear side of the lighting lamp (5), and a reflective sticker (10) is fixed to the inner wall of the semi-cylinder (9).
3. The polyester stretch fabric opening inspection device according to claim 1, characterized in that: An adjustment component (8) is provided on the outer side of the lighting lamp (5); The adjustment assembly (8) includes a light-transmitting cylinder (801), a sleeve plate (802), a horizontal cylinder (803), a gear ring (804), a gear (805), a rotating rod (806) and a knob (807); The light-transmitting tube (801) is sleeved on the outside of the lighting lamp (5); both ends of the light-transmitting tube (801) are fixedly connected to a sleeve plate (802); the inner wall of the sleeve plate (802) is fixedly connected to a transverse tube (803); the transverse tube (803) is rotatably connected to the support plate (7) via a ball bearing; the outer wall of the transverse tube (803) is fixedly sleeved with a gear ring (804); the outer wall of the gear ring (804) is meshedly connected to a gear (805); the inner wall of the gear (805) is fixedly connected to a rotating rod (806); the rotating rod (806) is rotatably connected to the support plate (7) via a ball bearing; the end of the rotating rod (806) away from the gear (805) is fixedly connected to a knob (807).
Citation Information
Patent Citations
A fabric inspection device suitable for open width polyester fabric
CN218861186U