Container noise reduction door for generator set

Abstract

The utility model relates to a container noise reduction door for a generator set, which comprises a box body, a door frame and a door leaf, the door frame is fixed on the box body, the door leaf is rotatably connected with the door frame through a hinge, a door lock is fixed on the door leaf, a first bending plate, a second bending plate and a third bending plate are further fixed between the door frame and the door leaf, and the first bending plate, the second bending plate and the third bending plate are fixed on the box body. The first bent plate, the second bent plate and the third bent plate form a plurality of steps, and a closed space is designed between the steps and the door leaf. By means of the container noise reduction door for the generator set, the problems that noise can still be transmitted out through gaps between the door leaf and the door frame, due to the gaps, the noise cannot be completely isolated, the overall noise reduction effect is reduced, the noise level in a container is difficult to effectively control, and the noise reduction effect is poor can be solved. And the use experience and the safety of the container are influenced.

Description

Technical Field

[0001] The utility model relates to the technical field of container equipment, in particular to a container noise reduction door for a generator set. Background Art

[0002] In the design of noise control for container doors, current technology focuses on adding sound-absorbing materials such as sound-absorbing cotton to the interior of the door leaf to effectively absorb and isolate noise. This method can reduce the noise transmitted through the door leaf to a certain extent.

[0003] However, existing technologies have significant limitations: noise can still be transmitted through the gaps between the door leaf and the door frame, especially when the seal between the door frame and the door leaf is insufficient. These gaps prevent complete noise isolation, reducing the overall noise reduction effect. This design shortcoming is particularly pronounced in high-noise environments, making it difficult to effectively control noise levels inside the container, impacting the user experience and safety of the container.

[0004] Therefore, the existing technology has defects and needs to be improved and developed. Summary of the Invention

[0005] The present invention provides a noise-reducing door for a generator container, addressing the existing problem of noise still being transmitted through gaps between the door leaf and the door frame, particularly when the seal between the door frame and the door leaf is insufficient. These gaps prevent complete noise isolation, reducing the overall noise reduction effect. This design shortcoming is particularly pronounced in high-noise environments, making it difficult to effectively control noise levels within the container, impacting the user experience and safety of the container.

[0006] The embodiment of the utility model provides a noise reduction door for a container of a generator set, comprising a box body, a door frame and a door leaf, the door frame being fixed to the box body, the door leaf being rotatably connected to the door frame by a hinge, a door lock being fixed on the door leaf, a first bent plate, a second bent plate and a third bent plate being fixed between the door frame and the door leaf, one side of the first bent plate being fixed to the door frame, the remaining part of the first bent plate having at least a first step, a second step and a third step, the second bent plate having a fourth step, the kick surface of the fourth step extending inwardly with a first flange perpendicular to the kick surface of the fourth step, the first flange being welded to the tread of the first step, the tread of the fourth step extending inwardly with a second flange perpendicular to the tread of the fourth step, the second flange being welded to the kick surface of the second step, and the space surrounded by the second bent plate and the first bent plate is filled with The cam is fixed to the door leaf with one end of the hinge being fixed on the back side of the tread of the second step, and the other end of the hinge being fixed on the door leaf; a square tube is also fixed on the door leaf, and the square tube is located between the riser of the second step and the door leaf, and a sealing fireproof strip is pasted on the back side of the tread of the third step; the riser of the third step extends outwardly with a third flange perpendicular to the riser of the third step, and the third bent plate has a fifth step, and the third flange is welded to the tread of the fifth step; the third flange extends inwardly with a fourth flange perpendicular to the third flange, and a sealing strip is fixed to the interior of the door leaf and at a position corresponding to the fourth flange, and when the door leaf is closed, the flange is inserted into the sealing strip; the riser of the fifth step extends outwardly with a sixth flange perpendicular to the riser of the fifth step, and a sealing fireproof strip is pasted on the surface of the sixth flange facing the door leaf.

[0007] Furthermore, a bracket is fixed on the door leaf, and a lock seat is fixed on the door frame. The lock seat and the bracket are located on the same vertical line. The locking rod is inserted into the bracket, and both ends of the locking rod are located in the lock seat. A lock buckle is also fixed on the locking rod. A groove adapted for the lock buckle is provided on the door leaf. When the lock buckle is buckled in the groove, the lock buckle is used to lock the door leaf.

[0008] Furthermore, the groove runs through the door leaf, and one end of the groove located in the box body is threadedly connected to a push rod. When the lock buckle is buckled in the groove, the push rod pushes the lock buckle away from the groove.

[0009] Furthermore, the first bending plate, the second bending plate and the third bending plate are sheet metal bending plates.

[0010] Furthermore, the number of the hinges is greater than 3.

[0011] Furthermore, the number of the hinges installed above 1 / 2 of the height of the door leaf is greater than the number of the hinges installed below 1 / 2 of the height of the door leaf.

[0012] Furthermore, the hinges installed at more than 1 / 2 of the height of the door leaf are unevenly distributed.

[0013] Furthermore, the tread of the first step is flush with the outer surface of the box.

[0014] Furthermore, the door leaf is filled with fireproof and sound-absorbing cotton.

[0015] Furthermore, the door frame is filled with fireproof and sound-absorbing cotton.

[0016] Beneficial effects:

[0017] As can be seen from the above technical solutions, the present invention provides a noise-reducing container door for generator sets. By placing multiple bent plates between the door frame and the door leaf to form a multi-layer structure, welding multiple steps to create a multi-layer structure, and using fireproof rubber strips to form multiple sealed sound insulation layers, this not only improves the door's strength but also fills the bent plates with fireproof and sound-absorbing cotton, effectively enhancing the sound insulation and reducing the possibility of noise propagating through the gap between the door leaf and the door frame. The multi-layered step design also improves the door's sealing performance, further preventing noise transmission. By utilizing a multi-layered bent plate design, fireproof and sound-absorbing cotton filling, an increased number of hinges and their proper distribution, and a precise lock and push rod design, this container noise-reducing door effectively solves the problem of noise leakage between the door leaf and the door frame in the prior art, significantly improving the door's sealing, stability, and safety. These measures not only enhance the container's noise reduction performance but also improve its fire resistance, durability, and production efficiency, providing better protection for the stable operation of the generator set within the container.

[0018] It should be appreciated that all combinations of the foregoing concepts, as well as additional concepts described in greater detail below, to the extent such concepts are not mutually inconsistent, can be considered to be part of the inventive subject matter of this disclosure.

[0019] The foregoing and other aspects, embodiments, and features of the present invention will be more fully understood from the following description in conjunction with the accompanying drawings. Other additional aspects of the present invention, such as features and / or beneficial effects of the exemplary embodiments, will become apparent from the following description or through practice of specific embodiments according to the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are not drawn to scale. In the accompanying drawings, each identical or nearly identical component shown in various figures may be represented by the same reference numeral. For clarity, not every component is labeled in every figure. Embodiments of various aspects of the present invention will now be described by way of example with reference to the accompanying drawings, in which:

[0021] Figure 1 This is a front view of a noise reduction door for a container used in a generator set according to an embodiment of the present application.

[0022] Figure 2 This is a top view of a noise reduction door for a container used in a generator set in an embodiment of the present application.

[0023] Figure 3 for Figure 2 Enlarged view of point A in the middle.

[0024] Description of Figure Numbers:

[0025] Box body 1; door frame 2; hinge 201; door leaf 3; locking rod 301; bracket 302; lock seat 303; lock buckle 304; square tube 305; sealing strip 306; first bending plate 401; second bending plate 402; third bending plate 403; sealing fireproof strip 5; push rod 6. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Unless otherwise defined, the technical terms or scientific terms used herein should be the common meanings understood by people with ordinary skills in the field to which the present invention belongs.

[0027] The words “first”, “second” and similar words used in the patent application specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, unless the context clearly indicates otherwise, the singular forms of “a”, “an” or “the” and similar words do not indicate a quantity limitation, but rather indicate the presence of at least one. Words such as “include” or “comprise” mean that the elements or objects appearing before “include” or “comprises” cover the features, wholes, steps, operations, elements and / or components listed after “include” or “comprises”, and do not exclude the existence or addition of one or more other features, wholes, steps, operations, elements, components and / or their collections. “Up”, “down”, “left”, “right” and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0028] In existing technologies, noise can still be transmitted through the gaps between the door leaf and the door frame, especially when the seal between the door frame and the door leaf is insufficient. These gaps prevent complete noise isolation, reducing the overall noise reduction effect. This design shortcoming is particularly pronounced in high-noise environments, making it difficult to effectively control noise levels inside the container, impacting the user experience and safety of the container.

[0029] In view of this, the embodiment of the present invention provides a container noise reduction door for a generator set, referring to Figure 1 , including a box body 1, a door frame 2 and a door leaf 3. The door frame 2 is fixed on the box body 1. The door leaf 3 is connected to the door frame 2 by a hinge 201. A door lock is fixed on the door leaf 3. Figures 2 and 3A first bent plate 401, a second bent plate 402, and a third bent plate 403 are fixed between the door frame 2 and the door leaf 3. One side of the first bent plate 401 is fixed to the door frame 2. The remaining portion of the first bent plate 401 has at least a first step, a second step, and a third step. The second bent plate 402 has a fourth step. The riser of the fourth step extends inward with a first flange perpendicular to the riser of the fourth step. The first flange is welded to the tread of the first step. The tread of the fourth step extends inward with a second flange perpendicular to the tread of the fourth step. The second flange is welded to the riser of the second step. The space surrounded by the second bent plate 402 and the first bent plate 401 is filled with fireproof and sound-absorbing cotton. The space surrounded by the second bent plate 402 and the first bent plate 401 forms the column of the door frame 2, supporting the door leaf 3. The space is filled with fireproof and sound-absorbing cotton to reduce noise transmission. One end of the hinge 201 is fixed to the back of the tread of the second step, and the other end of the hinge 201 is fixed to the door leaf 3; a square tube 305 is also fixed to the door leaf 3, and the square tube 305 is located between the kick surface of the second step and the door leaf 3, and a sealing fireproof strip 5 is pasted on the back of the tread of the third step; the kick surface of the third step extends outward with a third flange perpendicular to the kick surface of the third step, and the third bent plate 403 has a fifth step, and the third flange is welded to the tread of the fifth step; the third flange extends inward with a fourth flange perpendicular to the third flange, and a sealing strip 306 is fixed to the inside of the door leaf 3 and at a position corresponding to the fourth flange. When the door leaf 3 is closed, the flange is inserted into the sealing strip 306; the kick surface of the fifth step extends outward with a sixth flange perpendicular to the kick surface of the fifth step, and a sealing fireproof strip 5 is pasted on the surface of the sixth flange facing the door leaf 3.

[0030] By providing multiple bent plates between the door frame 2 and the door leaf 3 to form a multi-layer structure, not only does the door's strength increase, but fireproof and sound-absorbing cotton is also filled between the bent plates, effectively enhancing the sound insulation and reducing the possibility of noise propagating through the gap between the door leaf 3 and the door frame 2. The multi-layer step design also improves the door's sealing performance, further preventing noise transmission.

[0031] In some embodiments, a bracket 302 is fixed on the door leaf 3, and a lock seat 303 is fixed on the door frame 2. The lock seat 303 and the bracket 302 are located on the same vertical line. The locking rod 301 is inserted into the bracket 302, and both ends of the locking rod 301 are located in the lock seat 303. A lock buckle 304 is also fixed on the locking rod 301. A groove for adapting the lock buckle 304 is provided on the door leaf 3. When the lock buckle 304 is buckled in the groove, the lock buckle 304 is used to lock the door leaf 3.

[0032] The locking rod 301 and the lock catch 304 ensure the door leaf 3 is securely closed and prevent noise leakage caused by loosening of the door leaf 3. The alignment design of the bracket 302 and the lock base 303 ensures the precise positioning of the lock catch 304, thereby improving the safety and stability of the door.

[0033] In some embodiments, the groove runs through the door leaf 3, and one end of the groove located in the box body 1 is threadedly connected to the push rod 6. When the lock 304 is buckled in the groove, the push rod 6 pushes the lock 304 away from the groove.

[0034] The push rod 6 is added so that when the lock catch 304 is in the buckle groove, the door leaf 3 can be further locked by the push rod 6 to ensure the safety of use.

[0035] In some embodiments, the first bending plate 401, the second bending plate 402, and the third bending plate 403 are sheet metal bending plates. Using sheet metal bending plates as bending plates ensures the firmness and durability of the overall structure, simplifies the production process, and reduces manufacturing costs.

[0036] In some embodiments, the number of hinges 201 is greater than 3. By increasing the number of hinges 201, especially when the number of hinges 201 is greater than 3, the load bearing capacity of the door leaf 3 is improved, the deformation risk of the door leaf 3 is reduced, and the service life and stability of the door are improved.

[0037] In some embodiments, the number of hinges 201 installed above 1 / 2 of the height of the door leaf 3 is greater than the number of hinges 201 installed below 1 / 2 of the height of the door leaf 3. Installing more hinges 201 in the upper half of the height of the door leaf 3 enhances the fixing effect of the door leaf 3 at important locations, reduces deformation and loosening of the door leaf 3 due to gravity, ensures the tight closure of the door leaf 3, and further improves the sealing and noise reduction effect of the door.

[0038] In some embodiments, the hinges 201 installed at or above 1 / 2 the height of the door leaf 3 are unevenly distributed. This uneven distribution of hinges 201 allows the hinges 201 to more effectively distribute the load on the door leaf 3, further improving the securing effect of the door leaf 3 and preventing noise leakage caused by an irrational distribution of hinges 201. Because the door leaf 3 is relatively heavy, the uneven distribution of hinges 201 results in a denser distribution of hinges 201 at the top of the door leaf 3, preventing sagging and affecting closure.

[0039] In some embodiments, the tread of the first step is flush with the outer surface of the box body 1. The design of the tread of the first step being flush with the outer surface of the box body 1 makes the external connection between the door frame 2 and the door leaf 3 tighter, which not only looks good but also enhances the sealing effect of the door and reduces the possibility of noise leakage from the joint.

[0040] In some embodiments, the door leaf 3 is filled with fireproof and sound-absorbing cotton. Filling the door leaf 3 with fireproof and sound-absorbing cotton not only enhances the sound insulation effect of the door leaf 3, but also provides additional fire protection, thereby improving the safety and durability of the door leaf 3.

[0041] In some embodiments, the door frame 2 is filled with fireproof and sound-absorbing cotton. The fireproof and sound-absorbing cotton filled in the door frame 2 works together with the sound-absorbing cotton inside the door leaf 3 to further enhance the sound insulation effect of the entire door body, reduce the possibility of noise being transmitted from the door frame 2 to the outside, and improve the fire resistance.

[0042] In summary, the utility model provides a noise-reducing container door for a generator set. By disposing multiple bent plates between the door frame 2 and the door leaf 3 to form a multi-layer structure, welding multiple steps to create a plurality of connections, and using sealing fireproof rubber strips 5 to form multiple sealed sound insulation layers, the door's strength is not only improved, but also fireproof and sound-absorbing cotton is filled between the bent plates, effectively enhancing the sound insulation effect and reducing the possibility of noise propagating through the gap between the door leaf 3 and the door frame 2. The multi-layered step design also improves the door's sealing performance, further blocking the transmission of noise. By designing multiple bent plates, filling with fireproof and sound-absorbing cotton, increasing the number and rational distribution of hinges 201, and designing a precise lock 304, the noise-reducing container door effectively solves the problem of noise leakage between the door leaf 3 and the door frame 2 in the prior art, and significantly improves the door's sealing performance, stability, and safety. These measures not only enhance the noise reduction effect of the container, but also improve fire resistance, durability, and production efficiency, providing better protection for the stable operation of the generator set within the container.

[0043] While the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Persons skilled in the art will readily appreciate that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be determined by the claims.

Claims

1. A noise reduction door for a container used in a generator set, comprising a box body, a door frame and a door leaf, wherein the door frame is fixed to the box body, the door leaf is rotatably connected to the door frame via a hinge, and a door lock is fixed to the door leaf, characterized in that: The door frame and the door leaf are further fixed with a first bent plate, a second bent plate and a third bent plate, one side of the first bent plate is fixed to the door frame, the remaining part of the first bent plate has at least a first step, a second step and a third step, the second bent plate has a fourth step, the kick surface of the fourth step extends inwardly with a first flange perpendicular to the kick surface of the fourth step, the first flange is welded to the tread of the first step, the tread of the fourth step extends inwardly with a second flange perpendicular to the tread of the fourth step, the second flange is welded to the kick surface of the second step, and the space surrounded by the second bent plate and the first bent plate is filled with fire-proof and sound-absorbing cotton; one end of the hinge is fixed to the back of the tread of the second step, and the other end of the hinge is fixed On the door leaf; a square tube is also fixed on the door leaf, the square tube is located between the kick surface of the second step and the door leaf, and a sealing fireproof strip is pasted on the back of the tread of the third step; the kick surface of the third step extends outward with a third flange perpendicular to the kick surface of the third step, the third bent plate has a fifth step, and the third flange is welded to the tread of the fifth step; the third flange extends inward with a fourth flange perpendicular to the third flange, and a sealing strip is fixed inside the door leaf and at a position corresponding to the fourth flange, and when the door leaf is closed, the flange is inserted into the sealing strip; the kick surface of the fifth step extends outward with a sixth flange perpendicular to the kick surface of the fifth step, and a sealing fireproof strip is pasted on the surface of the sixth flange facing the door leaf.

2. The noise reduction door for a container used for a generator set according to claim 1, characterized in that: A bracket is fixed on the door leaf, and a lock seat is fixed on the door frame. The lock seat and the bracket are located on the same vertical line. The locking rod is inserted into the bracket, and both ends of the locking rod are located in the lock seat. A lock buckle is also fixed on the locking rod. A groove adapted for the lock buckle is provided on the door leaf. When the lock buckle is buckled in the groove, the lock buckle is used to lock the door leaf.

3. The noise reduction door for a container used for a generator set according to claim 2, characterized in that: The groove runs through the door leaf, and one end of the groove located in the box body is threadedly connected with a push rod. When the lock buckle is buckled in the groove, the push rod pushes the lock buckle away from the groove.

4. The noise reduction door for a container used for a generator set according to claim 3, characterized in that: The first bending plate, the second bending plate and the third bending plate are sheet metal bending plates.

5. The noise reduction door for a container used for a generator set according to claim 4, characterized in that: The number of the hinges is greater than 3.

6. The noise reduction door for a container used for a generator set according to claim 5, characterized in that: The number of the hinges installed above 1 / 2 of the height of the door leaf is greater than the number of the hinges installed below 1 / 2 of the height of the door leaf.

7. The noise reduction door for a container used for a generator set according to claim 6, characterized in that: The hinges installed above 1 / 2 of the height of the door leaf are unevenly distributed.

8. The noise reduction door for a container used for a generator set according to claim 7, characterized in that: The tread of the first step is flush with the outer surface of the box body.

9. The noise reduction door for a container used for a generator set according to claim 8, characterized in that: The door leaf is filled with fireproof and sound-absorbing cotton.

10. The noise reduction door for a container used for a generator set according to claim 9, characterized in that: The door frame is filled with fireproof and sound-absorbing cotton.

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