Tunnel concrete curing device

By designing a tunnel concrete curing device with components such as back plates, high-pressure water spraying robotic arms, the problem of cumbersome concrete curing in tunnel projects is solved, uniform sprinkling and extensive coverage are achieved, ensuring the quality of concrete finished products and reducing labor intensity.

CN223256836UActive Publication Date: 2025-08-22CHINA CONSTRUCTION SIXTH ENGINEERING DIVISION CO LTD
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Patent Information

Application Number
CN202422452856.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2024-07-08
Filing Date
2024-10-11
Publication Date
2025-08-22
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

Concrete maintenance in tunnel projects is complicated and affected by the quality of workers, and it is difficult to carry out conventional coverage and maintenance of suspended surfaces, resulting in a decrease in the strength of the concrete structure.

Method used

The device consisting of a back plate, a high-pressure water spraying robot arm, a positioning rod, a driving motor, a high-pressure water supply pipe, a water pump, a water tank and a vehicle is used to realize the rotation and spray water of the high-pressure water spraying robot arm through a crank rocker mechanism to ensure uniform water sprinkling and reduce the intensity of manual labor.

Benefits of technology

The uniformity and breadth of concrete curing are achieved, the impact of workers' quality differences on the quality of finished products is eliminated, the quality of finished concrete is ensured, and the cost of enterprises is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

A tunnel concrete curing device comprises a back plate, high-pressure water spraying mechanical arms, a positioning rod, a driving motor, a high-pressure water supply pipe, a water pump, a water tank and a carrier, the two high-pressure water spraying mechanical arms are rotationally installed on the upper portions of the two side edges of one side face of the back plate through positioning bolts correspondingly, and the driving motor is installed on the left side of the middle of the back plate; a motor shaft of the driving motor is rotationally connected with the water inlet ends of the two high-pressure water spraying mechanical arms through crank rocker mechanisms, the water outlet ends of the high-pressure water spraying mechanical arms are connected with high-pressure sprayers, the water inlet ends of the high-pressure water spraying mechanical arms are connected with water inlet valves, and the water inlet valves communicate with high-pressure water supply pipes. A high-pressure water supply pipe connected with the two high-pressure water spraying mechanical arms is connected with a water pump through a tee joint, the water pump is placed in a water tank, and the back plate, the high-pressure water supply pipe and the water tank are installed on a carrier. The concrete curing watering device is simple in structure, concrete curing watering is more uniform, the mechanical arm can rotate according to an angle to spray water to the surface of concrete, and the finished product quality of the concrete is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete curing, in particular to a tunnel concrete curing device. Background Art

[0002] Whenever the tunnel project's engineering support or secondary lining construction is in progress, there will be a problem with concrete curing. Concrete curing refers to covering or sprinkling water on the concrete surface after the final setting of the concrete building is completed. The purpose is to avoid the problem of water shortage in the concrete during the hardening process. Once there is no time to replenish water and a large amount of water is lacking, the concrete will easily crack and the strength of the entire concrete structure will drop significantly. Therefore, sprinkling water during the curing process of concrete is essential. The curing of shotcrete and secondary lining concrete cannot be carried out by conventional covering and curing because the concrete curing surface is suspended and the arch height is large. Summary of the Invention

[0003] The utility model provides a tunnel concrete curing device to solve the problem of complicated concrete curing in existing tunnel engineering and solve the influence of different technical qualities of personnel on the quality of finished products during the construction process.

[0004] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:

[0005] A tunnel concrete curing device, characterized in that it includes a backboard, a high-pressure water spraying mechanical arm, a positioning rod, a driving motor, a high-pressure water supply pipe, a water pump, a water tank and a carrier, wherein the two high-pressure water spraying mechanical arms are rotatably mounted on the upper parts of both sides of one side of the backboard through positioning bolts I, the driving motor is installed on the left side of the middle of the backboard, the motor shaft of the driving motor is rotatably connected to the water inlet ends of the two high-pressure water spraying mechanical arms through a crank rocker mechanism, the water outlet end of the high-pressure water spraying mechanical arm is connected to a high-pressure nozzle, the water inlet end of the high-pressure water spraying mechanical arm is connected to a water inlet valve, the water inlet valve is connected to a high-pressure water supply pipe, the high-pressure water supply pipe connected to the two high-pressure water spraying mechanical arms is connected to the water pump through a tee, the water pump is placed in the water tank, the backboard, the high-pressure water supply pipe and the water tank are installed on the carrier.

[0006] The crank rocker mechanism includes a crank, a main traction rod, a positioning rod and two auxiliary traction rods. One end of the crank is connected to the motor shaft of the drive motor, and the other end of the crank is rotatably connected to the main traction rod through a connecting bolt. The positioning rod is installed on the back plate on the right side of the drive motor through a positioning bolt II. The two ends of the positioning rod are each connected to an auxiliary traction rod through a connecting bolt. One end of the auxiliary traction rod is connected to the positioning rod and is also connected to the main traction rod. The other ends of the two auxiliary traction rods are rotatably connected to the high-pressure water spraying robot arm through the robot arm connecting bolt.

[0007] The position where the auxiliary traction rod is connected to the high-pressure water spraying mechanical arm is close to the water inlet end of the high-pressure water spraying mechanical arm.

[0008] The positioning bolt 1 is connected to the high-pressure water spraying mechanical arm near the mechanical arm connecting bolt position.

[0009] The carrier is a vehicle-mounted device with wheels.

[0010] The beneficial effects of the utility model are: the utility model has a simple structure and is easy to operate, which makes the concrete curing and sprinkling more uniform and the curing surface wider, eliminating the negative impact of different workers' qualities on concrete curing. The mechanical arm can rotate at an angle to spray water on the concrete surface, ensuring the quality of the finished concrete product, reducing the labor intensity of the operators, and ultimately ensuring that the concrete meets the design and specification requirements and acceptance standards after reaching the age, thereby reducing enterprise costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the utility model;

[0012] In the figure: 1-high-pressure nozzle; 2-high-pressure water spraying robotic arm; 3-water inlet valve; 4-positioning rod; 5-auxiliary traction rod; 6-main traction rod; 7-drive motor; 8-back plate; 9-connecting bolt; 10-positioning bolt I; 11-high-pressure water supply pipe; 12-tee; 13-water pump; 14-water tank; 15-robotic arm connecting bolt; 16-positioning bolt II; 17-crank; 18-carrier.

[0013] The following is a detailed description of the embodiments of the present invention with reference to the accompanying drawings. DETAILED DESCRIPTION

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] like Figure 1 As shown, a tunnel concrete curing device is characterized in that it includes a backboard 8, a high-pressure water spraying mechanical arm 2, a positioning rod 4, a driving motor 7, a high-pressure water supply pipe 11, a water pump 13, a water tank 14 and a carrier, the two high-pressure water spraying mechanical arms 2 are rotatably mounted on the upper parts of both sides of one side of the backboard 8 through positioning bolts I16, the driving motor 7 is installed on the left side of the middle part of the backboard 8, the motor shaft of the driving motor 7 is rotatably connected to the water inlet ends of the two high-pressure water spraying mechanical arms 2 through a crank rocker mechanism, the water outlet end of the high-pressure water spraying mechanical arm 2 is connected to a high-pressure nozzle 1, the water inlet end of the high-pressure water spraying mechanical arm 2 is connected to a water inlet valve 3, the water inlet valve 3 is connected to a high-pressure water supply pipe 11, the high-pressure water supply pipe 11 connecting the two high-pressure water spraying mechanical arms 2 is connected to the water pump 13 through a tee 12, the water pump 13 is placed in the water tank 14, the backboard 8, the high-pressure water supply pipe 11 and the water tank 14 are installed on the carrier 18.

[0016] The crank rocker mechanism includes a crank 17, a main traction rod 6, a positioning rod 4 and two auxiliary traction rods 5. One end of the crank 17 is connected to the motor shaft of the drive motor 7, and the other end of the crank 17 is rotatably connected to the main traction rod 6 through a connecting bolt 9. The positioning rod 4 is installed on the back plate 8 on the right side of the drive motor 7 through a positioning bolt II10. The two ends of the positioning rod 4 are each connected to an auxiliary traction rod 5 through a connecting bolt 9. One end of the auxiliary traction rod 5 is connected to the positioning rod 4 and is also connected to the main traction rod 6. The other ends of the two auxiliary traction rods 5 are rotatably connected to the high-pressure water spraying robot arm 2 through the robot arm connecting bolt 15.

[0017] The position where the auxiliary traction rod 5 is connected to the high-pressure water spraying mechanical arm 2 is close to the water inlet end of the high-pressure water spraying mechanical arm 2.

[0018] The positioning bolt I16 is connected to the high-pressure water spraying mechanical arm 2 near the mechanical arm connecting bolt 15.

[0019] The carrier 18 is a vehicle-mounted device with wheels.

[0020] A method for construction using a tunnel concrete curing device, comprising the following specific steps:

[0021] Step 1: First, take out the back plate 8 and install the two high-pressure water spraying mechanical arms 2 on the back plate 8. Then, take out the two high-pressure nozzles 1 and the two water inlet valves 3 and install them on the high-pressure water spraying mechanical arms 2. Next, take out the drive motor 7 and install it on the back plate 8. Then, take out the main traction 6 and install it on the drive motor 7 shaft. Then, take out the positioning rod 4 and install it on the back plate 8 using the positioning screw II10. After the positioning rod 4 is installed, take out the auxiliary traction rod 5 and install it on the main traction rod 6.

[0022] Step 2: After the device is installed, it is installed on a vehicle, which includes but is not limited to a small truck, a pickup truck, or an electric three-wheeled vehicle. After the installation is completed, the water tank 14 is placed on the vehicle 18 .

[0023] Step 3: Connect the water pump 13 to the water pipe and place it in the water tank 14. The water pipe is divided into two high-pressure water supply pipes 11 using a tee 12. One end of the two high-pressure water supply pipes 11 is connected to the tee 12, and the other end is connected to the two water inlet valves 3.

[0024] Step 4: After the above steps are completed, water can be added to the water tank 14, the water pressure can be adjusted according to the cross-sectional dimensions of the tunnel, the power supply of the device can be turned on, and the vehicle 18 can be driven forward at a constant speed to perform concrete curing operations.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation to the present invention.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0027] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0028] The above is an exemplary description of the present invention in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or they are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. A tunnel concrete curing device, characterized in that: The invention comprises a back plate (8), a high-pressure water spraying mechanical arm (2), a positioning rod (4), a driving motor (7), a high-pressure water supply pipe (11), a water pump (13), a water tank (14) and a carrier. The two high-pressure water spraying mechanical arms (2) are respectively rotatably mounted on the upper part of both sides of one side of the back plate (8) through positioning bolts I (16). The driving motor (7) is installed on the left side of the middle of the back plate (8). The motor shaft of the driving motor (7) is respectively connected to the water inlet end of the two high-pressure water spraying mechanical arms (2) through a crank rocker mechanism. The water outlet of the high-pressure water spraying mechanical arm (2) is connected to a high-pressure nozzle (1), the water inlet of the high-pressure water spraying mechanical arm (2) is connected to a water inlet valve (3), the water inlet valve (3) is connected to a high-pressure water supply pipe (11), the high-pressure water supply pipe (11) connected to the two high-pressure water spraying mechanical arms (2) is connected to a water pump (13) through a tee (12), the water pump (13) is placed in a water tank (14), and the back plate (8), the high-pressure water supply pipe (11) and the water tank (14) are installed on a carrier (18).

2. The tunnel concrete curing device according to claim 1, characterized in that: The crank rocker mechanism comprises a crank (17), a main traction rod (6), a positioning rod (4) and two auxiliary traction rods (5), one end of the crank (17) is connected to the motor shaft of the driving motor (7), the other end of the crank (17) is rotatably connected to the main traction rod (6) through a connecting bolt (9), the positioning rod (4) is mounted on the back plate (8) on the right side of the driving motor (7) through a positioning bolt II (10), the two ends of the positioning rod (4) are respectively connected to an auxiliary traction rod (5) through a connecting bolt (9), one end of one auxiliary traction rod (5) connected to the positioning rod (4) is also connected to the main traction rod (6), and the other ends of the two auxiliary traction rods (5) are rotatably connected to the high-pressure water spraying mechanical arm (2) through a mechanical arm connecting bolt (15).

3. The tunnel concrete curing device according to claim 2, characterized in that: The position where the auxiliary traction rod (5) is connected to the high-pressure water spraying mechanical arm (2) is close to the water inlet end of the high-pressure water spraying mechanical arm (2).

4. The tunnel concrete curing device according to claim 3, characterized in that: The positioning bolt I (16) is connected to the high-pressure water spraying mechanical arm (2) near the mechanical arm connecting bolt (15).

5. The tunnel concrete curing device according to claim 4, characterized in that: The carrier (18) is a vehicle-mounted device with wheels.