Welded corrugated pipe assembly with high reliability

By setting support components at both ends of the welded corrugated pipe and installing corrugated protective sleeves on its surface, the problem of bends and deformation under load is solved, and higher stability and service life are achieved.

CN223257688UActive Publication Date: 2025-08-22LIAONING SUCCESS THERMAL TECH
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Patent Information

Application Number
CN202422247792.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-22
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing welded bellows are prone to excessive bending deformation when they are subjected to loads, which affects their service life and may cause leakage or breakage, especially when they are longer.

Method used

Support components are provided at both ends of the bellows, including fixed bases, bidirectional screws, handwheels, mounting seats, uprights, connecting plates and support plates. The middle or both ends are supported by these components, and the position of the support plates is adjusted by handwheels to accommodate different lengths of bellows, combining corrugated sheaths and clamps for additional protection.

Benefits of technology

Effectively reduce the bending deformation of bellows, enhance its stability and reliability, improve the convenience of use, and extend the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welded corrugated pipes, and discloses a welded corrugated pipe assembly with high reliability, which comprises a corrugated pipe, two ends of the corrugated pipe are fixedly connected with flange plates, the lower end of the corrugated pipe is provided with a supporting assembly, the supporting assembly comprises a fixed base, the inner wall of the fixed base is provided with a sliding groove, and the sliding groove is provided with a clamping groove. The inner wall of the fixed base is rotationally connected with a two-way lead screw, and one end of the two-way lead screw is fixedly connected with a hand wheel. The middle or the two ends of the corrugated pipe are supported through the supporting plate, so that when the corrugated pipe is subjected to internal and external loads, bending deformation can be effectively reduced, the overall stability of the corrugated pipe in use is enhanced, and the reliability under various working conditions is improved; and the mounting seats move close to or away from each other, so that the position of the supporting plate is adjusted, flexible adjustment can be conveniently carried out according to corrugated pipes with different lengths, and the use convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welded bellows, in particular to a welded bellows assembly with high reliability. Background Art

[0002] Welded bellows is a metal tube made by precision welding multiple stamped thin hollow diaphragms. This type of tube is highly flexible and scalable and is widely used in various industrial fields. The structure of the welded bellows consists of two formed hollow diaphragms, which are welded at the inner edges to form diaphragm pairs. Then, multiple diaphragm pairs are welded at the outer edges to form a corrugated section. The two ends are then welded to the end plate metal to form a complete bellows group.

[0003] During the use of existing welded bellows, the positioning of the bellows is completely dependent on the flanges at both ends, and the middle part lacks effective support. When the bellows are subjected to internal or external loads, especially when the bellows are long, they are prone to excessive bending deformation, which not only affects the service life of the bellows, but may also cause safety problems such as leakage or breakage. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a welded bellows assembly with high reliability.

[0005] The utility model adopts the following technical solutions to achieve: a welded bellows assembly with high reliability,

[0006] The above technical solution comprises a bellows, both ends of which are fixedly connected with flanges, and a support assembly is provided at the lower end of the bellows;

[0007] The support assembly includes a fixed base, an inner wall of the fixed base is provided with a sliding groove, the inner wall of the fixed base is rotatably connected to a bidirectional screw rod, one end of the bidirectional screw rod is fixedly connected to a handwheel, the surface of the bidirectional screw rod is threadedly connected to a mounting seat, the top of the mounting seat is fixedly connected to a vertical plate, the inner wall of the vertical plate is slidably connected to a connecting plate, the inner walls of the vertical plate and the connecting plate are threadedly connected with fastening bolts, and the top of the connecting plate is fixedly connected to a support plate.

[0008] Through the above technical solution, the middle or both ends of the bellows are supported by the support plate, so that the bellows can effectively reduce bending deformation when subjected to internal and external loads, enhance the overall stability of the bellows during use, and improve the reliability under various working conditions. By turning the handwheel, the bidirectional screw is rotated, and the mounting seats are moved closer or farther away from each other, thereby adjusting the position of the support plate, which is convenient for flexible adjustment according to bellows of different lengths.

[0009] As a further improvement of the above solution, the handwheel is located outside the fixed base, and the surface of the mounting seat is slidably connected to the inner wall of the sliding groove.

[0010] Through the above technical solution, the handwheel located on the fixed base is easy to operate during use, and the sliding groove limits the mounting base, making the mounting base more stable when moving.

[0011] As a further improvement of the above solution, there are two mounting seats, and the two mounting seats are symmetrically distributed around the fixed base.

[0012] As a further improvement of the above solution, a plurality of threaded holes adapted to fastening bolts are provided on the surfaces of the vertical plate and the connecting plate, and the inner wall of the support plate contacts the surface of the corrugated pipe.

[0013] Through the above technical solution, the vertical plate and the connecting plate are fixed by tightening bolts, and the height of the connecting plate can be adjusted according to needs through a plurality of threaded holes.

[0014] As a further improvement of the above solution, both ends of the fixed base are fixedly connected with fixed plates, and the inner wall of the fixed plate is fixedly connected with a limiting rod.

[0015] As a further improvement of the above solution, the inner wall of the limiting rod is slidably connected to a diagonal support plate, and one end of the diagonal support plate away from the limiting rod is fixedly connected to the surface of the vertical plate.

[0016] Through the above technical solution, the diagonal support plate plays a role of stable support, ensuring the stability of the vertical plate when in use. When the vertical plate moves, it will slide along the surface of the limit rod with the diagonal support plate.

[0017] As a further improvement of the above solution, the surface of the corrugated pipe is provided with a corrugated protective sleeve, and the surface of the corrugated protective sleeve is provided with a clamp.

[0018] Through the above technical solution, the corrugated protective sleeve is installed on the surface of the corrugated pipe through a clamp, which provides additional physical protection for the corrugated pipe, prevents the external environment from damaging the corrugated pipe, and extends the service life of the bellows.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] The utility model provides a support assembly, specifically a support plate, to support the middle or both ends of the bellows, so that the bellows can effectively reduce bending deformation when subjected to internal and external loads, thereby enhancing the overall stability of the bellows when in use and improving the reliability under various working conditions. By turning the hand wheel, the bidirectional screw rod is rotated, and the mounting seats are moved closer to or away from each other, thereby adjusting the position of the support plate, which is convenient for flexible adjustment according to bellows of different lengths and improves convenience during use.

[0021] The utility model provides a corrugated protective sleeve and a clamp, specifically the corrugated protective sleeve is installed and fixed by the clamp, and the corrugated protective sleeve provides additional physical protection for the surface of the corrugated pipe to prevent the corrugated pipe from being damaged, thereby extending the service life of the corrugated pipe and improving reliability. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the overall cross-sectional structure of the utility model;

[0024] Figure 3 This is a schematic diagram of the support assembly structure of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the bellows and bellows protective sleeve of the utility model;

[0026] Figure 5 It is a schematic diagram of the overall side structure of the utility model.

[0027] Description of main symbols:

[0028] 1. Bellows; 2. Flange; 3. Support assembly; 301. Fixed base; 302. Slide; 303. Bidirectional screw; 304. Handwheel; 305. Mounting seat; 306. Vertical plate; 307. Connecting plate; 308. Fastening bolt; 309. Support plate; 4. Fixed plate; 5. Limit rod; 6. Diagonal support plate; 7. Corrugated protective cover; 8. Clamp. DETAILED DESCRIPTION

[0029] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0030] Example:

[0031] Please combine Figure 1-5The embodiment of the present invention provides a highly reliable welded bellows assembly, comprising a bellows 1, with flanges 2 fixedly connected to both ends of the bellows 1, and a support assembly 3 provided at the lower end of the bellows 1;

[0032] The support assembly 3 includes a fixed base 301, the inner wall of the fixed base 301 is provided with a slide groove 302, the inner wall of the fixed base 301 is rotatably connected to a bidirectional screw rod 303, one end of the bidirectional screw rod 303 is fixedly connected to a hand wheel 304, the surface of the bidirectional screw rod 303 is threadedly connected to a mounting seat 305, the top of the mounting seat 305 is fixedly connected to a vertical plate 306, the inner wall of the vertical plate 306 is slidably connected to a connecting plate 307, the inner walls of the vertical plate 306 and the connecting plate 307 are threadedly connected to fastening bolts 308, and the top of the connecting plate 307 is fixed. A support plate 309 is fixedly connected to support the middle or both ends of the bellows 1, so that the bellows 1 can effectively reduce bending deformation when subjected to internal and external loads, thereby enhancing the overall stability of the bellows 1 during use and improving the reliability under various working conditions. By turning the handwheel 304, the bidirectional screw rod 303 is rotated, and the mounting seats 305 are moved closer to or away from each other, thereby adjusting the position of the support plate 309, which is convenient for flexible adjustment according to the bellows 1 of different lengths, thereby improving convenience during use.

[0033] The hand wheel 304 is located outside the fixed base 301 , and the surface of the mounting seat 305 is slidably connected to the inner wall of the sliding groove 302 .

[0034] There are two mounting seats 305 , and the two mounting seats 305 are symmetrically distributed around the fixed base 301 .

[0035] The surfaces of the vertical plate 306 and the connecting plate 307 are provided with a number of threaded holes that are compatible with the fastening bolts 308. The inner wall of the support plate 309 contacts the surface of the corrugated pipe 1. By removing the fastening bolts 308, the fixation of the connecting plate 307 is cancelled, so that the connecting plate 307 can be slid on the inner wall of the vertical plate 306 for adjustment, and then the position of the connecting plate 307 is fixed by the fastening bolts 308, which is convenient for adjustment according to the installation height of the corrugated pipe 1.

[0036] Both ends of the fixed base 301 are fixedly connected with fixed plates 4 , and the inner wall of the fixed plate 4 is fixedly connected with a limit rod 5 .

[0037] The inner wall of the limiting rod 5 is slidably connected to a diagonal support plate 6 , and one end of the diagonal support plate 6 away from the limiting rod 5 is fixedly connected to the surface of the vertical plate 306 .

[0038] The surface of the bellows 1 is provided with a corrugated protective sleeve 7, and the surface of the corrugated protective sleeve 7 is provided with a clamp 8. The corrugated protective sleeve 7 protects the bellows 1 to prevent the bellows 1 from being corroded, indirectly delaying the service life of the bellows 1 and thereby improving its reliability during use.

[0039] The implementation principle of a highly reliable welded bellows assembly in the embodiment of the present application is as follows: when in use, the bellows 1 is installed and fixed by the flanges 2 at both ends, and then the middle or both ends of the bellows 1 are supported by the support plate 309, so that the bellows 1 can effectively reduce bending deformation when subjected to internal and external loads, thereby enhancing the overall stability of the bellows 1 when in use and improving the reliability under various working conditions. By turning the hand wheel 304, the bidirectional screw rod 303 is rotated, so that the mounting seats 305 move closer to or away from each other, thereby adjusting the support plate 309. 09 is positioned so as to facilitate flexible adjustment according to different lengths of the bellows 1, thereby improving convenience in use. By removing the fastening bolts 308, the fixation of the connecting plate 307 is cancelled, so that the connecting plate 307 can be slid on the inner wall of the vertical plate 306 for adjustment, and then the position of the connecting plate 307 is fixed by fastening the bolts 308, so as to facilitate adjustment according to the installation height of the bellows 1. The bellows protective sleeve 7 protects the bellows 1 to prevent the bellows 1 from being corroded, thereby indirectly delaying the service life of the bellows 1 and improving reliability in use.

[0040] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A welded bellows assembly with high reliability, characterized in that: It comprises a bellows (1), both ends of the bellows (1) are fixedly connected with flanges (2), and the lower end of the bellows (1) is provided with a support assembly (3); The support assembly (3) comprises a fixed base (301), an inner wall of the fixed base (301) is provided with a sliding groove (302), the inner wall of the fixed base (301) is rotatably connected to a bidirectional screw rod (303), one end of the bidirectional screw rod (303) is fixedly connected to a hand wheel (304), the surface of the bidirectional screw rod (303) is threadedly connected to a mounting seat (305), the top of the mounting seat (305) is fixedly connected to a vertical plate (306), the inner wall of the vertical plate (306) is slidably connected to a connecting plate (307), the inner walls of the vertical plate (306) and the connecting plate (307) are threadedly connected to fastening bolts (308), and the top of the connecting plate (307) is fixedly connected to a support plate (309).

2. A highly reliable welded bellows assembly according to claim 1, characterized in that: The hand wheel (304) is located outside the fixed base (301), and the surface of the mounting seat (305) is slidably connected to the inner wall of the sliding groove (302).

3. A highly reliable welded bellows assembly according to claim 1, characterized in that: There are two mounting seats (305), and the two mounting seats (305) are symmetrically distributed with the fixed base (301) as the center.

4. A highly reliable welded bellows assembly according to claim 1, characterized in that: The surfaces of the vertical plate (306) and the connecting plate (307) are provided with a plurality of threaded holes adapted to the fastening bolts (308), and the inner wall of the supporting plate (309) is in contact with the surface of the corrugated pipe (1).

5. A highly reliable welded bellows assembly according to claim 2, characterized in that: Both ends of the fixed base (301) are fixedly connected to fixed plates (4), and the inner wall of the fixed plate (4) is fixedly connected to a limiting rod (5).

6. A highly reliable welded bellows assembly according to claim 5, characterized in that: The inner wall of the limiting rod (5) is slidably connected to a diagonal support plate (6), and one end of the diagonal support plate (6) away from the limiting rod (5) is fixedly connected to the surface of the vertical plate (306).

7. A highly reliable welded bellows assembly according to claim 4, characterized in that: The surface of the corrugated pipe (1) is provided with a corrugated protective sleeve (7), and the surface of the corrugated protective sleeve (7) is provided with a clamp (8).