Gas detection device for chemical safety
By designing a gas detection device with a combination of upper fixed ring and lower fixed ring on the chemical gas pipeline, combined with the combination of electric telescopic rod, box, rotary shaft and mobile wheel, the problem of difficulty in comprehensive detection of existing devices is solved, and full coverage detection of chemical gas pipelines is achieved, and safety and convenience are improved.
Patent Information
- Application Number
- CN202422720348.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing gas detection devices are relatively fixed in position and are mostly located at the pipe connections, making it difficult to detect the entire pipeline, there is a missed inspection phenomenon, and the safety is low.
A gas detection device for chemical safety is designed, including a combination sleeve of upper fixed ring and lower fixed ring installed outside the chemical gas pipeline, equipped with an electric telescopic rod, box, rotary shaft and moving wheel, adjust the position through the driving component, realize power transmission by bevel gear transmission, and is equipped with a gas detector and exhaust component to form a closed protective space, and use a fan to suck and discharge combustible gas.
It achieves comprehensive inspection coverage of pipelines, avoids missed inspections, improves safety, reduces the risk of dangerous events such as explosions or fires, has a compact structure, is convenient to install and disassemble, and enhances stability and reliability.
Smart Images

Figure CN223257975U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical safety detection devices, in particular to a gas detection device for chemical safety. Background Art
[0002] A chemical plant is a factory engaged in the chemical industry. With the rapid development of China's economy, the prices of China's chemical products are also rising. The chemical industry can be divided into three categories: petrochemicals, basic chemicals, and chemical fibers. Most chemical plants have a large number of pipelines, which are large in size. The pipelines can be used to transport flammable gases. In order to prevent flammable gas leaks and avoid danger, chemical plants will have specialized technicians to regularly inspect the pipelines to prevent large-scale leakage of flammable gases.
[0003] However, manual inspection of pipelines for flammable gas leaks may result in missed detections when gas leaks occur, and flammable gas leaks cannot be discovered immediately, resulting in low safety. Existing gas detection devices are relatively fixed in position and are often installed at pipeline connections, making it difficult to inspect the entire pipeline, thus affecting the inspection effect. For example, a chemical safety gas detection device disclosed in the patent document with authorization announcement number CN214306558U3 also has this problem.
[0004] Therefore, it is necessary to provide a new chemical safety gas detection device to solve the above technical problems. Utility Model Content
[0005] In order to solve the technical problem that the existing gas detection devices are relatively fixed in position and are mostly set at pipeline connections, making it difficult to detect the entire pipeline, the utility model provides a gas detection device for chemical safety.
[0006] The gas detection device for chemical safety provided by the utility model comprises: an upper fixing ring arranged at the top of the chemical gas pipeline; a lower fixing ring, the lower fixing ring is detachably mounted on the bottom of the upper fixing ring, and the upper fixing ring and the lower fixing ring are combined and sleeved outside the chemical gas pipeline; two electric telescopic rods, the two electric telescopic rods are respectively fixedly mounted on the upper fixing ring and the lower fixing ring; two box bodies, the two box bodies are respectively fixedly mounted on the output rods of the two electric telescopic rods; two rotating shafts, the two rotating shafts are respectively rotatably mounted on the two box bodies, and two moving wheels are fixedly mounted on the two rotating shafts, and the two moving wheels can contact the outer wall of the chemical gas pipeline; two driving assemblies, the two driving assemblies are respectively arranged in the two upper fixing rings, and the driving assemblies are used to assist in adjusting the position of the device on the chemical gas pipeline.
[0007] Preferably, the drive assembly includes a motor, two bevel gears and a battery, the motor is fixedly mounted in any one of the boxes, the two bevel gears are respectively fixedly mounted on the output shaft of the motor and the rotating shaft, the two bevel gears are meshed with each other, and the two batteries are both fixedly mounted on the bottom of the upper fixing ring.
[0008] Preferably, an upper protective shell is provided on the top of the upper fixing ring, and a lower protective shell is provided on the bottom of the lower fixing ring. The upper protective shell and the lower protective shell are bonded together by waterproof glue. A first cover plate and a second cover plate are respectively attached to the upper protective shell and the lower protective shell, and the first cover plate and the second cover plate are in contact with each other.
[0009] Preferably, a gas detector is fixedly mounted on the lower protective shell, a detection head of the gas detector is located in a space formed by the combination of the upper protective shell and the lower protective shell, and an exhaust assembly is provided at the bottom of the gas detector.
[0010] Preferably, the upper fixing ring and the lower fixing ring are both fixedly mounted with limit blocks, the upper protective shell and the lower protective shell are both fixedly mounted with a plurality of limit plates, and the plurality of limit blocks are respectively located outside the plurality of limit plates.
[0011] Preferably, the exhaust assembly includes a fan and an air inlet pipe, the fan is fixedly installed at the bottom of the gas detector, the air inlet pipe is fixedly installed at the air inlet end of the fan, and the air inlet end of the air inlet pipe extends into the lower protective shell.
[0012] Preferably, an electric valve is provided on the air inlet pipe, and fixing plates are fixedly installed on both sides of the upper fixing ring and the lower fixing ring, and fixing bolts are movably installed on multiple fixing plates, and nuts are threadedly installed on multiple fixing bolts.
[0013] Compared with related technologies, the chemical safety gas detection device provided by the present invention has the following beneficial effects:
[0014] The utility model provides a gas detection device for chemical safety:
[0015] 1. The upper and lower fixing rings are combined and sleeved on the outside of the chemical gas pipeline to ensure that the device is firmly fixed on the pipeline, and the setting of the electric telescopic rod gives the device the ability to adjust in the vertical direction, so that it can adapt to pipelines of different diameters, improving the versatility of the device. The combined design of the box, the rotating shaft and the moving wheel enables the device to move freely on the chemical gas pipeline. When it is necessary to detect different positions of the pipeline, it is only necessary to adjust the position of the device through the drive component, and then use the moving wheel to roll on the outer wall of the pipeline to achieve comprehensive detection coverage, effectively avoiding missed detection. The power transmission between the motor output shaft and the rotating shaft is realized through the bevel gear transmission, making the device structure more compact and improving the transmission efficiency. The rotation of the rotating shaft driven by the motor drives the rotating wheel to realize the self-movement of the device on the chemical gas pipeline. There is no need to manually move the device to detect gas leaks, which is more labor-saving.
[0016] 2. The upper protective shell and the lower protective shell are bonded together with waterproof glue to form a closed protective space, which protects the key components of the device and prevents the direct escape of leaked chemical gases. The protective effect can be further enhanced by attaching a first cover plate and a second cover plate to the upper protective shell and the lower protective shell respectively. The concentration of combustible gas inside the device can be monitored in real time by a gas detector, so that the staff can promptly detect potential leakage risks and provide an important basis for timely implementation of safety measures. The detected combustible gas can be promptly discharged to the outside of the device through the exhaust component to prevent the accumulation of combustible gas inside the device, thereby reducing the risk of dangerous events such as explosion or fire.
[0017] 3. The cooperation of the limit block and the limit plate can ensure that the upper protective shell and the lower protective shell can maintain the correct position when fixed to the upper fixing ring and the lower fixing ring, and will not deviate or rotate, which helps to improve the overall stability and reliability of the device. The suction effect of the fan cooperates with the air inlet pipe to quickly discharge the flammable gas inside the device through the air inlet pipe, avoiding the accumulation of gas inside the device, thereby reducing potential safety risks. The cooperation of the fixing bolts and nuts can make the installation and disassembly of the device simple and quick. When installing, you only need to pass the fixing bolts through the fixing plate and tighten the nuts; when disassembling, you only need to loosen the nuts and remove the fixing bolts, which greatly improves the convenience of maintenance. Gas leakage can be reduced by closing the electric valve. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the main cross-sectional structure of a preferred embodiment of the chemical safety gas detection device provided by the utility model;
[0019] Figure 2 for Figure 1Schematic diagram of the enlarged structure of part A shown in FIG;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the upper protective shell and the lower protective shell in the utility model;
[0021] Figure 4 This is a schematic diagram of the main structure of the exhaust component in the present invention.
[0022] Numbers in the figure: 1. Chemical gas pipeline; 2. Upper fixing ring; 3. Lower fixing ring; 4. Electric telescopic rod; 5. Box; 6. Rotating shaft; 7. Moving wheel; 8. Motor; 9. Bevel gear; 10. Battery; 11. Limit block; 12. Upper protective shell; 13. Lower protective shell; 14. Limit plate; 15. Gas detector; 16. First cover plate; 17. Second cover plate; 18. Fan; 19. Air inlet pipe; 20. Electric valve. DETAILED DESCRIPTION
[0023] The present invention will be further described below with reference to the accompanying drawings and implementation examples.
[0024] Please refer to Figure 1-Figure 4 ,in, Figure 1 A schematic diagram of the main cross-sectional structure of a preferred embodiment of the chemical safety gas detection device provided by the utility model; Figure 2 for Figure 1 Schematic diagram of the enlarged structure of part A shown in FIG; Figure 3 This is a schematic diagram of the three-dimensional structure of the upper protective shell and the lower protective shell in the utility model; Figure 4 This is a schematic diagram of the main structure of the exhaust component in the present invention.
[0025] The gas detection device for chemical safety includes: an upper fixing ring 2 arranged on the top of the chemical gas pipeline 1; a lower fixing ring 3, the lower fixing ring 3 is detachably mounted on the bottom of the upper fixing ring 2, and the upper fixing ring 2 and the lower fixing ring 3 are combined and sleeved outside the chemical gas pipeline 1; two electric telescopic rods 4, the two electric telescopic rods 4 are respectively fixedly mounted on the upper fixing ring 2 and the lower fixing ring 3; two boxes 5, the two boxes 5 are respectively fixedly mounted on the output rods of the two electric telescopic rods 4; two rotating shafts 6, the two rotating shafts 6 are respectively rotatably mounted on the two boxes 5, and two moving wheels 7 are fixedly mounted on the two rotating shafts 6, and both of the moving wheels 7 can contact the outer wall of the chemical gas pipeline 1; two driving components, The two driving components are respectively arranged in the two upper fixing rings 2. The driving components are used to assist in adjusting the position of the device on the chemical gas pipeline 1. The upper fixing ring 2 and the lower fixing ring 3 are combined and sleeved on the outside of the chemical gas pipeline 1 to ensure that the device is firmly fixed on the pipeline. The setting of the electric telescopic rod 4 gives the device the ability to adjust in the vertical direction, so that it can adapt to pipelines of different diameters, thereby improving the versatility of the device. The combined design of the box 5, the rotating shaft 6 and the moving wheel 7 enables the device to move freely on the chemical gas pipeline 1. When it is necessary to detect different positions of the pipeline, it is only necessary to adjust the position of the device through the driving component, and then use the moving wheel 7 to roll on the outer wall of the pipeline to achieve comprehensive detection coverage, effectively avoiding missed detection.
[0026] The driving assembly includes a motor 8, two bevel gears 9 and a battery 10. The motor 8 is fixedly installed in any one of the boxes 5. The two bevel gears 9 are fixedly installed on the output shaft of the motor 8 and the rotating shaft 6 respectively. The two bevel gears 9 are meshed with each other. The two batteries 10 are fixedly installed at the bottom of the upper fixed ring 2. The power transmission between the output shaft of the motor 8 and the rotating shaft 6 is realized by the transmission of the bevel gears 9, which makes the device structure more compact and improves the transmission efficiency. By driving the rotating shaft 6 to rotate and driving the moving wheel 7 to rotate by the motor 8, the device can be moved automatically on the chemical gas pipeline 1. There is no need to manually move the device to detect gas leakage, which is more labor-saving.
[0027] An upper protective shell 12 is provided on the top of the upper fixing ring 2, and a lower protective shell 13 is provided on the bottom of the lower fixing ring 3. The upper protective shell 12 and the lower protective shell 13 are bonded together by waterproof glue. A first cover plate 16 and a second cover plate 17 are respectively attached to the upper protective shell 12 and the lower protective shell 13. The first cover plate 16 and the second cover plate 17 are in contact with each other. The upper protective shell 12 and the lower protective shell 13 are bonded together by waterproof glue to form a closed protective space, which protects the key components of the device and prevents the leaked chemical gas from escaping directly. The protection effect can be further enhanced by attaching the first cover plate 16 and the second cover plate 17 to the upper protective shell 12 and the lower protective shell 13 respectively.
[0028] A gas detector 15 is fixedly mounted on the lower protective shell 13. The detection head of the gas detector 15 is located in the space formed by the combination of the upper protective shell 12 and the lower protective shell 13. An exhaust assembly is provided at the bottom of the gas detector 15. The gas detector 15 can monitor the concentration of combustible gas inside the device in real time, so that the staff can promptly discover potential leakage risks, which provides an important basis for taking safety measures in time. The detected combustible gas can be discharged to the outside of the device in time through the exhaust assembly to prevent the accumulation of combustible gas inside the device, thereby reducing the risk of dangerous events such as explosion or fire.
[0029] A limit block 11 is fixedly installed on the upper fixing ring 2 and the lower fixing ring 3, and a plurality of limit plates 14 are fixedly installed on the upper protective shell 12 and the lower protective shell 13. The plurality of limit blocks 11 are respectively located outside the plurality of limit plates 14. Through the cooperation of the limit blocks 11 and the limit plates 14, it can be ensured that the upper protective shell 12 and the lower protective shell 13 can maintain the correct position when fixed to the upper fixing ring 2 and the lower fixing ring 3, and will not deviate or rotate, which helps to improve the overall stability and reliability of the device.
[0030] The exhaust assembly includes a fan 18 and an air inlet pipe 19. The fan 18 is fixedly installed at the bottom of the gas detector 15, and the air inlet pipe 19 is fixedly installed at the air inlet end of the fan 18. The air inlet end of the air inlet pipe 19 extends into the lower protective shell 13. Through the suction action of the fan 18 and the air inlet pipe 19, the combustible gas inside the device can be quickly discharged through the air inlet pipe 19, avoiding the accumulation of gas inside the device, thereby reducing potential safety risks.
[0031] An electric valve 20 is provided on the air inlet pipe 19, and fixing plates are fixedly installed on both sides of the upper fixing ring 2 and the lower fixing ring 3. Fixing bolts are movably installed on multiple fixing plates, and nuts are threadedly installed on multiple fixing bolts. The combination of the fixing bolts and the nuts can make the installation and disassembly of the device simple and quick. During installation, it is only necessary to pass the fixing bolts through the fixing plates and tighten the nuts; during disassembly, it is only necessary to loosen the nuts and remove the fixing bolts, which greatly improves the convenience of maintenance. Gas leakage can be reduced by closing the electric valve 20.
[0032] It is worth noting that the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to software and methods.
[0033] The working principle of the chemical safety gas detection device provided by the utility model is as follows:
[0034] This solution also includes an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology and is well known to people in this field, so it will not be described in detail here.
[0035] When in use, first, the upper fixing ring 2 and the lower fixing ring 3 are combined and sleeved outside the chemical gas pipeline 1, and the upper fixing ring 2 and the lower fixing ring 3 are fixed with fixing bolts, and the electric telescopic rod 4 is turned on. The output rod of the electric telescopic rod 4 is extended to make the moving wheel 7 contact the outer wall of the chemical gas pipeline 1, and the upper protective shell 12 and the lower protective shell 13 are combined and sleeved outside the upper fixing ring 2 and the lower fixing ring 3, and then the first cover plate 16 and the second cover plate 17 are respectively pasted on the upper protective shell 12 and the lower protective shell 13, so as to protect the detection environment. When a more comprehensive detection of the chemical gas pipeline 1 is required, the motor 8 is turned on. With the cooperation of the two bevel gears 9, the motor 8 drives the rotating shaft 6 to rotate, thereby driving the moving wheel 7 to rotate. At this time, the device moves, and the gas detector 15 is used to detect the chemical gas concentration in the internal space of the upper protective shell 12 and the lower protective shell 13. When the concentration is high, an alarm is issued to remind the staff to deal with it in time. At the same time, when the gas concentration is high, the fan 18 is turned on. The fan 18 can extract the chemical gas to prevent the chemical gas concentration from being too high and causing danger.
[0036] Compared with related technologies, the chemical safety gas detection device provided by the present invention has the following beneficial effects:
[0037] The utility model provides a gas detection device for chemical safety. The upper fixing ring 2 and the lower fixing ring 3 are combined and sleeved on the outside of the chemical gas pipeline 1 to ensure that the device is firmly fixed on the pipeline. The setting of the electric telescopic rod 4 gives the device the ability to adjust in the vertical direction, so that it can adapt to pipelines of different diameters, improving the versatility of the device. The combined design of the box 5, the rotating shaft 6 and the moving wheel 7 enables the device to move freely on the chemical gas pipeline 1. When it is necessary to detect different positions of the pipeline, it is only necessary to adjust the position of the device through the driving component and then use the moving wheel 7 to roll on the outer wall of the pipeline to achieve comprehensive detection coverage. The cover effectively avoids the phenomenon of missed detection. The power transmission between the output shaft of the motor 8 and the rotating shaft 6 is realized by the bevel gear 9, which makes the device structure more compact and improves the transmission efficiency. The rotation of the rotating shaft 6 is driven by the motor 8 to drive the moving wheel 7 to rotate, so that the device can be moved on the chemical gas pipeline 1 by itself. There is no need to manually move the device to detect gas leakage, which is more labor-saving. The upper protective shell 12 and the lower protective shell 13 are bonded together by waterproof glue to form a closed protective space, which protects the key components of the device and prevents the leaked chemical gas from escaping directly. 3, respectively, pasting the first cover plate 16 and the second cover plate 17 on the upper and lower protective shells 12 and 13 can further enhance the protection effect. The gas detector 15 can monitor the concentration of combustible gas inside the device in real time, so that the staff can find potential leakage risks in time, which provides an important basis for taking safety measures in time. The combustible gas detected can be discharged from the outside of the device in time through the exhaust component to prevent the accumulation of combustible gas inside the device, thereby reducing the risk of dangerous events such as explosion or fire. The cooperation of the limit block 11 and the limit plate 14 can ensure that the upper protective shell 12 and the lower protective shell 13 can be fixed to the upper fixing ring 2 and the lower fixing ring 3. Maintaining the correct position without offset or rotation helps to improve the overall stability and reliability of the device. Through the suction effect of the fan 18 and the air inlet pipe 19, the flammable gas inside the device can be quickly discharged through the air inlet pipe 19, avoiding the accumulation of gas inside the device, thereby reducing potential safety risks. The installation and disassembly of the device can be simple and quick through the combination of fixing bolts and nuts. When installing, only the fixing bolts need to be passed through the fixing plate and the nuts need to be tightened; when disassembling, only the nuts need to be loosened and the fixing bolts need to be removed, which greatly improves the convenience of maintenance. Gas leakage can be reduced by closing the electric valve 20.
[0038] It should be noted that the equipment structure and drawings of the present invention mainly describe the principles of the present invention. In terms of the technology of the design principle, the settings of the device's power mechanism, power supply system and control system are not fully described. However, on the premise that technical personnel in this field understand the principles of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.
[0039] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A gas detection device for chemical safety, characterized in that: include: An upper fixing ring installed on the top of the chemical gas pipeline; A lower fixing ring, wherein the lower fixing ring is detachably mounted on the bottom of the upper fixing ring, and the upper fixing ring and the lower fixing ring are assembled and sleeved outside the chemical gas pipeline; Two electric telescopic rods, the two electric telescopic rods are fixedly mounted on the upper fixing ring and the lower fixing ring respectively; Two boxes, the two boxes are respectively fixedly mounted on the output rods of the two electric telescopic rods; Two rotating shafts, the two rotating shafts are rotatably mounted on the two boxes respectively, and two moving wheels are fixedly mounted on the two rotating shafts, and the two moving wheels can contact the outer wall of the chemical gas pipeline; Two drive assemblies, the two drive assemblies are respectively arranged in the two upper fixing rings, and the drive assemblies are used to assist in adjusting the position of the device on the chemical gas pipeline.
2. The chemical safety gas detection device according to claim 1, characterized in that: The driving assembly includes a motor, two bevel gears and a battery. The motor is fixedly installed in any one of the boxes. The two bevel gears are fixedly installed on the output shaft of the motor and the rotating shaft respectively. The two bevel gears are meshed with each other. The two batteries are fixedly installed at the bottom of the upper fixing ring.
3. The chemical safety gas detection device according to claim 1, characterized in that: An upper protective shell is provided at the top of the upper fixing ring, and a lower protective shell is provided at the bottom of the lower fixing ring. The upper protective shell and the lower protective shell are bonded together by waterproof glue. A first cover plate and a second cover plate are respectively attached to the upper protective shell and the lower protective shell, and the first cover plate and the second cover plate are in contact with each other.
4. The chemical safety gas detection device according to claim 3, characterized in that: A gas detector is fixedly mounted on the lower protective shell. The detection head of the gas detector is located in a space formed by the combination of the upper protective shell and the lower protective shell. An exhaust assembly is provided at the bottom of the gas detector.
5. The chemical safety gas detection device according to claim 3, characterized in that: Limit blocks are fixedly mounted on the upper fixing ring and the lower fixing ring, and a plurality of limit plates are fixedly mounted on the upper protective shell and the lower protective shell, and the plurality of limit blocks are respectively located outside the plurality of limit plates.
6. The chemical safety gas detection device according to claim 4, characterized in that: The exhaust assembly includes a fan and an air inlet pipe. The fan is fixedly installed at the bottom of the gas detector. The air inlet pipe is fixedly installed at the air inlet end of the fan. The air inlet end of the air inlet pipe extends into the lower protective shell.
7. The chemical safety gas detection device according to claim 6, characterized in that: An electric valve is provided on the air inlet pipe, and fixing plates are fixedly installed on both sides of the upper fixing ring and the lower fixing ring. Fixing bolts are movably installed on multiple fixing plates, and nuts are threadedly installed on multiple fixing bolts.
Citation Information
Patent Citations
Gas detection device for chemical safety
CN214306558U