Tool for testing driver

By designing a test tool that includes a base, rotating disc, stator, rotor and encoder, the problem of inefficient drive testing is solved, and a general test of different models of drives is realized, reducing the risk of damage to other components of the system.

CN223259238UActive Publication Date: 2025-08-22西安迅和电气科技有限公司
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Patent Information

Application Number
CN202422782469.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-08-22
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing drive testing methods are inefficient and cannot meet the testing needs of multiple drives and compatible products, and are prone to damage other components of the system.

Method used

Design a test tool that includes components such as base, rotary disc, stator, rotor, encoder, etc., and detects the position, speed and angle parameters of the code disc shaft through the encoder, which can test the driver performance and adapt to different models of drivers.

Benefits of technology

Improves the versatility and efficiency of drive testing, can adapt to different models of drives, and reduces the risk of damage to other components of the system.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223259238U_ABST
    Figure CN223259238U_ABST
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Abstract

The top of a mounting groove is sleeved with a stator, the bottom of the mounting groove is provided with a through hole, the through hole is communicated with a cavity, the bottom of a boss is provided with an encoder, the bottom of a rotating disc is provided with a rotating shaft, the bottom of the rotating shaft is connected with a rotor, and the rotor is located on the inner side of the stator. The bottom of the rotor is connected with a rotor shaft, the bottom of the rotor shaft is connected with a coded disc shaft, the bottom of the coded disc shaft penetrates out of the through hole and is located in the inner cavity of the encoder, the groove bottom of the installation groove is provided with a protruding ring protruding upwards, the coded disc shaft is located on the inner side of the protruding ring, and a bearing is installed between the coded disc shaft and the protruding ring. The position, speed and angle parameters of the coded disc shaft are detected through the encoder, then the performance of the to-be-tested driver can be tested, different loads can be applied to the rotating disc, then the driver is tested, and the device can be connected with drivers of different models, so that the drivers of different models can be tested.
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Description

Technical Field

[0001] The utility model relates to driver testing, in particular to a tool for driver testing. Background Art

[0002] As a control element, the driver mainly controls the rotation of the rotating parts. Usually, the rotating parts serve as power output parts, and a load is installed on them. When the load rotates, it will generate load. Therefore, the reliability of the load rotation directly determines the performance of the driver.

[0003] Currently, driver testing is performed on the corresponding product. This method is inefficient and can damage other components in the system due to failures. Furthermore, due to the wide variety of driver types and compatible product types, current testing methods cannot meet production needs. Therefore, a universal test fixture has been designed. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art and provide a tool for driver testing.

[0005] The purpose of the utility model is achieved through the following technical solutions: a tool for driver testing, comprising a base and a rotating disk, the bottom of the base has a cavity for wiring, the top of the cavity is provided with a downwardly protruding boss, the top of the boss is provided with a downwardly extending mounting groove, the top of the mounting groove is provided with a stator, the bottom of the mounting groove is provided with a through hole, the through hole is connected to the cavity, an encoder is installed at the bottom of the boss, a rotating shaft is provided at the bottom of the rotating disk, the bottom of the rotating shaft is connected to the rotor, the rotor is located on the inner side of the stator, the bottom of the rotor is connected to the rotor shaft, the bottom of the rotor shaft is connected to the code disk shaft, the bottom of the code disk shaft passes through the through hole, and the bottom of the code disk shaft is located in the inner cavity of the encoder, the bottom of the mounting groove is provided with an upwardly protruding convex ring, the code disk shaft is located on the inner side of the convex ring, and a bearing is installed between the code disk shaft and the convex ring.

[0006] Optionally, a first step is provided on the inner side of the convex ring, a second step is provided on the outer side of the code disc shaft, an annular groove is formed between the first step and the second step, and the bearing is installed in the annular groove.

[0007] Optionally, a bearing cover is installed on the top of the convex ring, and the bottom of the bearing cover abuts against the outer ring of the bearing.

[0008] Optionally, a pressure ring is provided on the outer side wall of the code disc shaft, and the bottom of the pressure ring abuts against the inner ring of the bearing.

[0009] Optionally, the rotating disk is connected to the rotating shaft via a plurality of locking screws, and the locking screws extend axially downward and pass through the rotor to be locked with the rotor shaft.

[0010] Optionally, a threading hole is provided on the side wall of the cavity at the bottom of the base.

[0011] The utility model has the following advantages: the test fixture of the utility model detects the position, speed and angle parameters of the code disk shaft through the encoder, and the encoder feeds back the detected parameters to the driver, thereby being able to test the performance of the driver to be tested; during the test, different loads can be applied to the rotating disk to test the driver; and the wiring terminals of the rotor, stator and encoder are universal wiring terminals, which can be connected to drivers of different models, thereby being able to test drivers of different models, thereby improving the versatility of the test fixture. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0014] Figure 3 Schematic diagram of the position of the annular groove;

[0015] In the figure, 1-rotating disk, 2-rotating shaft, 3-rotor, 4-stator, 5-mounting groove, 6-connecting shaft, 7-bearing, 8-bearing cover, 9-convex ring, 10-code disk shaft, 11-encoder, 12-base, 13-threading hole, 14-first step, 15-second step, 16-annular groove, 17-pressure ring. DETAILED DESCRIPTION

[0016] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0017] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0018] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0019] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0020] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is typically placed when in use, or are the orientations or positional relationships commonly understood by those skilled in the art. These terms are intended solely to facilitate the description of the present invention and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0022] like Figure 1 and Figure 2As shown, a tool for driver testing includes a base 12 and a rotating disk 1. The base 12 is a rotating body structure. A flange is provided at the bottom of the base 12 to facilitate the placement of the base 12. A cavity for wiring is provided at the bottom of the base 12. Through the cavity, the wires of the tool are easily wired and the components are installed. A downwardly protruding boss is provided at the top of the cavity. An annular groove is formed between the boss and the inner side wall of the cavity. A downwardly extending mounting groove 5 is provided on the top of the boss. The mounting groove 5 is a circular groove. The top of the mounting groove 5 is fitted with a stator 4. In this embodiment, a flange is provided on the outer wall of the stator 4, and a hole is opened and closed on the flange. The stator 4 and the top of the base 12 are locked by screws installed in the hole. A through hole is opened at the bottom of the mounting groove 5, which is connected to the cavity. An encoder 11 is installed at the bottom of the boss. In this embodiment, the encoder 11 is a commercially available product, which is mainly used to test the position, speed and angle of the rotating part. A rotating shaft 2 is provided at the bottom of the rotating disk 1. The bottom of the rotating shaft 2 is connected to the rotor 3. The rotor 3 is located on the inner side of the stator 4. The bottom of the rotor 3 is connected to the rotor shaft 6. The bottom of the rotor shaft 6 is connected to the code disk shaft 10. The bottom of the code disk shaft 10 passes through the through hole, and the bottom of the code disk shaft 10 is located in the inner cavity of the encoder 11. Therefore, when the rotor 3 rotates, the rotor 3 Then the rotating disk 1 is driven to rotate, and the rotor 3 also drives the code disk shaft 10 to rotate through the rotor shaft 6. Therefore, the rotating disk 1, the rotating shaft 2, the rotor 3, the rotor shaft 6, and the code disk shaft 10 rotate synchronously. Therefore, when the encoder 11 detects the position, speed and angle of the code disk shaft 10, it can reflect the position, speed and angle of the rotating disk 1. In this embodiment, the bottom of the mounting groove 5 is provided with a convex ring 9 protruding upward, the code disk shaft 10 is located on the inner side of the convex ring 9, and a bearing 7 is installed between the code disk shaft 10 and the convex ring 9, thereby ensuring the coaxiality of the rotation of the rotating disk 1, the rotating shaft 2, the rotor 3, the rotor shaft 6, and the code disk shaft 10. When testing, The connection terminals of the rotor 3, stator 4 and encoder 11 are connected to the driver to be tested, a load object is placed on the rotating disk 1, and then the driver to be tested drives the rotor 3 to rotate relative to the stator 4, so that the position, speed and angle parameters of the code disk shaft 10 are detected by the encoder 11, and the encoder 11 feeds back the detected parameters to the driver, thereby testing the performance of the driver to be tested. During the test, different loads can be applied to the rotating disk 1 to test the driver, and the connection terminals of the rotor 3, stator 4 and encoder 11 are universal connection terminals, which can be connected to drivers of different models, thereby testing drivers of different models.

[0023] In this embodiment, if Figure 3As shown, a first step 14 is provided on the inner side of the convex ring 9, and a second step 15 is provided on the outer side of the code disk shaft 10. An annular groove 16 is formed between the first step 14 and the second step 15. The bearing 7 is installed in the annular groove 16, which facilitates the installation of the bearing 7. Furthermore, a bearing cover 8 is installed on the top of the convex ring 9, and the bottom of the bearing cover 8 abuts against the outer ring of the bearing 7. A pressure ring 17 is provided on the outer wall of the code disk shaft 10, and the bottom of the pressure ring 17 abuts against the inner ring of the bearing 7, thereby ensuring the reliability of the installation of the bearing 7.

[0024] In this embodiment, the rotating disk 1 and the rotating shaft 2 are connected by a plurality of locking screws, and the locking screws extend axially downward and pass through the rotor 3 and are locked with the rotor shaft 6. Therefore, the rotating disk 1, the rotating shaft 2, the rotor 3 and the rotor shaft 6 are locked by a set of locking screws, which makes their connection convenient. At the same time, it also makes it unnecessary to open too many holes on the rotating disk 1, the rotating shaft 2, the rotor 3 and the rotor shaft 6, thereby reducing the processing difficulty and reducing the space occupied by the overall structure.

[0025] In this embodiment, if Figure 2 As shown, a wire threading hole 13 is opened on the side wall of the cavity at the bottom of the base 12, so as to facilitate the installation of the wires of various components of the tooling.

[0026] The working process of the present invention is as follows: the connection terminals of the rotor 3, stator 4 and encoder 11 are connected to the driver to be tested, a load object is placed on the rotating disk 1, and then the driver to be tested drives the rotor 3 to rotate relative to the stator 4, so that the position, speed and angle parameters of the code disk shaft 10 are detected by the encoder 11, and the encoder 11 feeds back the detected parameters to the driver, thereby testing the performance of the driver to be tested. During the test, different loads can be applied to the rotating disk 1 to test the driver, and the connection terminals of the rotor 3, stator 4 and encoder 11 are universal connection terminals, which can be connected to drivers of different models, thereby testing drivers of different models.

[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tool for driver testing, characterized by: The invention comprises a base and a rotating disk, the bottom of the base has a cavity for wiring, the top of the cavity is provided with a boss protruding downward, the top of the boss is provided with a mounting groove extending downward, the top of the mounting groove is provided with a stator, the bottom of the mounting groove is provided with a through hole, the through hole is connected with the cavity, an encoder is installed at the bottom of the boss, the bottom of the rotating disk is provided with a rotating shaft, the bottom of the rotating shaft is connected to the rotor, the rotor is located on the inner side of the stator, the bottom of the rotor is connected to the rotor shaft, the bottom of the rotor shaft is connected to the code disk shaft, the bottom of the code disk shaft passes through the through hole, and the bottom of the code disk shaft is located in the inner cavity of the encoder, the bottom of the mounting groove is provided with a convex ring protruding upward, the code disk shaft is located on the inner side of the convex ring, and a bearing is installed between the code disk shaft and the convex ring.

2. The tool for driver testing according to claim 1, characterized in that: A first step is provided on the inner side of the convex ring, a second step is provided on the outer side of the code disk shaft, an annular groove is formed between the first step and the second step, and the bearing is installed in the annular groove.

3. The tool for driver testing according to claim 2, characterized in that: A bearing cover is installed on the top of the convex ring, and the bottom of the bearing cover abuts against the outer ring of the bearing.

4. The tool for driver testing according to claim 3, characterized in that: A pressure ring is provided on the outer side wall of the code disc shaft, and the bottom of the pressure ring abuts against the inner ring of the bearing.

5. A tool for driver testing according to any one of claims 1 to 4, characterized in that: The rotating disk is connected to the rotating shaft via a plurality of locking screws, and the locking screws extend axially downward and pass through the rotor to be locked with the rotor shaft.

6. The tool for driver testing according to claim 5, characterized in that: A threading hole is provided on the side wall of the cavity at the bottom of the base.