Hydrogen diaphragm surface flaw detector
By designing a combination of fixing frame, conveying roller, adjustment assembly and fixing assembly, the problem of inconvenient disassembly and position adjustment of the hydrogen diaphragm defect detector is solved, and the rapid disassembly and position adjustment of the detector is realized, and the detection efficiency is improved.
Patent Information
- Application Number
- CN202422213134.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing hydrogen diaphragm defect detectors are troublesome in disassembly and position adjustment, which affects the detection efficiency.
A hydrogen diaphragm surface defect detector including a fixing frame, multiple sets of conveying rollers, adjustment components and fixing components is designed. The rapid disassembly and assembly of the detector body is achieved through the combination of pull rods, clamping firmware and return spring; the position and height of the detector are adjusted by using the drive motor and the cylinder; and the fill light detection is performed in combination with the lamp tube.
The rapid disassembly and position adjustment of the detector body is realized, the detection efficiency is improved, and the stable detection of defects on the surface of the hydrogen diaphragm is ensured.
Smart Images

Figure CN223259585U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to hydrogen diaphragm detection, in particular to a hydrogen diaphragm surface defect detector. Background Art
[0002] A hydrogen diaphragm is a membrane material with a special microporous structure and surface properties that can effectively separate hydrogen from other gases. It is widely used in fuel cells, water electrolysis to produce hydrogen, industrial exhaust gas treatment and other fields. During the production process, the hydrogen diaphragm needs to be inspected to ensure that the surface of the hydrogen diaphragm is free of defects. Therefore, a hydrogen diaphragm surface defect detector is needed.
[0003] The existing technology has the following shortcomings: when using, most of the existing hydrogen diaphragm defect detectors use bolts to fix the position of the detector, which is troublesome when disassembling and repairing the detector, and it is inconvenient to disassemble and assemble the detector. At the same time, the hydrogen diaphragm may be offset during transportation or the size of the hydrogen diaphragm may change, so the height or position of the hydrogen diaphragm needs to be adjusted. The existing structure requires shutdown adjustment, which is more troublesome and inconvenient to adjust the position and height of the detector in real time, which in turn affects the detection of the hydrogen diaphragm. Utility Model Content
[0004] The purpose of the present invention is to provide a hydrogen diaphragm surface defect detector to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a hydrogen diaphragm surface defect detector, comprising a fixed frame, multiple sets of conveying rollers, an adjustment assembly, and a fixed assembly, wherein the multiple sets of conveying rollers are rotatably mounted on the inner wall of the fixed frame, the adjustment assembly is mounted in the fixed frame, and the fixed assembly is mounted on the top of the fixed frame;
[0006] The adjusting assembly includes a fixed plate, a driving motor, a transmission screw, a screw nut, a mounting plate, a cylinder and a mounting bracket. The fixed plate is installed between the vertical plates by bolts, the driving motor is installed on one side of the bottom end of the fixed plate by bolts, the transmission screw is installed at the output end of the driving motor, the screw nut is sleeved and installed on the outside of the transmission screw, the mounting plate is installed at the bottom end of the screw nut by bolts, the cylinder is installed at the bottom end of the mounting plate by bolts, and the mounting bracket is installed at the output end of the cylinder.
[0007] As a further preference of the technical solution, the adjusting component further includes a pulling rod, a clamping fixture, a return spring, a detector body and a lamp tube. The pulling rod is slidably installed through one side of the mounting frame. The clamping fixture is installed at one end of the pulling rod. The return spring is installed between the clamping fixture and the inner wall of the mounting frame. The detector body is installed between the clamping fixture and the inner wall of the mounting frame. The lamp tube is snap-fitted and installed between the vertical plates and is located at the bottom of the vertical plates.
[0008] As a further preference of the technical solution, the丝杆螺母与固定板滑动设置,所述安装架横截面呈匚型结构。(原文中“丝杆螺母与固定板滑动设置”表述有误,推测应该是“丝杆螺母与固定板滑动配合”,翻译为:As a further preference of the technical solution, the screw nut is slidably engaged with the fixed plate, and the mounting frame has a U-shaped cross-section.)
[0009] As a further preference of the technical solution, the side wall of the clamping fixture is provided with an anti-slip soft pad, and the return spring is sleeved outside the pulling rod.
[0010] As a further preference of the technical solution, the conveying roller is driven and controlled by a motor, and the conveying roller, the detector body, the driving motor and the air cylinder are all connected to the control system.
[0011] As a further preference of the technical solution, the fixing component includes two groups of clamping frames, vertical plates, limiting blocks, threaded rods and clamping plates. The two groups of clamping frames are symmetrically installed on the top of the fixing frame. The vertical plates are installed at the bottom ends of the clamping frames through bolts. The limiting blocks are embedded in the clamping frames. The threaded rods are installed on both sides of the limiting blocks. The clamping plates are rotatably installed at one ends of the threaded rods.
[0012] As a further preference of the technical solution, the clamping frame has a U-shaped cross-section. The threaded rod is screwed with the limiting block. The vertical plate is in contact with the inner wall of the fixing frame. The clamping plate is slidably arranged with the inner wall of the clamping frame.
[0013] The utility model provides a hydrogen diaphragm surface flaw detector, which has the following beneficial effects:
[0014] (1) By providing an adjusting component, the detector body can be quickly and conveniently fixed under the setting of the pulling rod, the mounting frame, the clamping fixture and the return spring, which is convenient for the user to quickly disassemble and assemble the detector body. The height of the mounting frame can be adjusted by using the air cylinder. Under the setting of the driving motor, the transmission screw rod, the screw nut and the mounting plate, the position of the detector body can be adjusted left and right, realizing the convenient adjustment of the position and height of the detector body, which is beneficial to the stable detection of the flaws on the surface of the hydrogen diaphragm. The detector body can be used to detect whether there are flaws on the surface of the hydrogen diaphragm, and the lamp tube can be used for supplementary lighting, which is beneficial to the detection of the detector body.
[0015] (2) The utility model is provided with a fixing assembly, and the clamping frame is placed on the top of the fixing frame and fits with the inner wall of the fixing frame. Then, the threaded rod is rotated. Under the limit of the limit block, the rotation of the threaded rod causes the threaded rod itself to move, and the movement of the threaded rod drives the clamping plate to move until the clamping plate fits with the side wall of the fixing frame. With the cooperation of the clamping frame, the installation and fixation of the vertical plate, the fixing plate and other structures are completed, and it is convenient for users to disassemble, assemble and repair the entire device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the adjustment component of the utility model;
[0018] Figure 3 This is a partial structural diagram of the adjustment component of the utility model;
[0019] Figure 4 This is a schematic diagram of the fixing component structure of the present utility model.
[0020] In the figure: 1. Fixing frame; 2. Conveyor roller; 3. Adjusting assembly; 4. Fixing assembly; 5. Fixing plate; 6. Driving motor; 7. Transmission screw; 8. Screw nut; 9. Mounting plate; 10. Cylinder; 11. Mounting frame; 12. Pull rod; 13. Clamping piece; 14. Return spring; 15. Detector body; 16. Lamp tube; 17. Clamping frame; 18. Vertical plate; 19. Limit block; 20. Threaded rod; 21. Clamping plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0022] The utility model provides a technical solution: Figure 2 and Figure 3As shown in the figure, in this embodiment, a hydrogen diaphragm surface flaw detector includes a fixing frame 1, multiple groups of conveying rollers 2, an adjusting component 3, and a fixing component 4. The multiple groups of conveying rollers 2 are rotatably installed on the inner wall of the fixing frame 1. The adjusting component 3 is installed inside the fixing frame 1. The fixing component 4 is installed on the top of the fixing frame 1. The adjusting component 3 includes a fixing plate 5, a driving motor 6, a transmission screw rod 7, a screw nut 8, a mounting plate 9, a cylinder 10, a mounting frame 11, a pulling rod 12, a clamping fixture 13, a return spring 14, a detector body 15, and a lamp tube 16. The fixing plate 5 is installed between vertical plates 18 by bolts. The driving motor 6 is installed on one side of the bottom end of the fixing plate 5 by bolts. The transmission screw rod 7 is installed at the output end of the driving motor 6. The screw nut 8 is sleeved and installed outside the transmission screw rod 7. The mounting plate 9 is installed at the bottom end of the screw nut 8 by bolts. The cylinder 10 is installed at the bottom end of the mounting plate 9 by bolts. The mounting frame 11 is installed at the output end of the cylinder 10. The pulling rod 12 is slidably inserted and installed on one side of the mounting frame 11. The clamping fixture 13 is installed at one end of the pulling rod 12. The return spring 14 is installed between the clamping fixture 13 and the inner wall of the mounting frame 11. The detector body 15 is installed between the clamping fixture 13 and the inner wall of the mounting frame 11. The lamp tube 16 is snap-fitted and installed between the vertical plates 18 and is located at the bottom of the vertical plates 18. The screw nut 8 and the fixing plate 5 are slidably arranged. The cross-section of the mounting frame 11 is in a U-shaped structure. The side wall of the clamping fixture 13 is provided with an anti-slip soft pad. The return spring 14 is sleeved outside the pulling rod 12. The user pulls the pulling rod 12 outwards, and the pulling rod 12 causes the return spring 14 to be compressed and the clamping fixture 13 to move. Then, the detector body 15 is placed between the clamping fixture 13 and the inner wall of the mounting frame 11. Finally, the pulling rod 12 is slowly released. Under the action of the return spring 14, the clamping fixture 13 fits against the side wall of the detector body 15, completing the quick and convenient fixing of the detector body 15, facilitating the user to quickly disassemble and assemble the detector body 15. The height of the mounting frame 11 can be adjusted by using the cylinder 10. The driving motor 6 is used to drive the transmission screw rod 7 to rotate forward or backward. The rotation of the transmission screw rod 7 drives the screw nut 8 to move left or right. The movement of the screw nut 8 drives the mounting plate 9 and the cylinder 10 to move, enabling the left-right adjustment of the position of the detector body 15, realizing the convenient adjustment of the position and height of the detector body 15, which is beneficial to the stable detection of flaws on the surface of the hydrogen diaphragm. The detector body 15 can be used to detect whether there are flaws on the surface of the hydrogen diaphragm. The lamp tube 16 can be used for supplementary lighting, which is beneficial to the detection of the detector body 15.
[0023] As Figure 1As shown, the conveying roller 2 is driven and controlled by a motor. The conveying roller 2, the detector body 15, the driving motor 6, and the cylinder 10 are all connected to the control system. The motor is used to drive the conveying roller 2 to rotate, so as to convey the hydrogen diaphragm. After the detector body 15 detects a defect, the conveying roller 2 stops operating and marks the defective part.
[0024] As Figure 1 and Figure 4 shown, the fixing component 4 includes two groups of clamping frames 17, vertical plates 18, limiting blocks 19, threaded rods 20, and clamping plates 21. The two groups of clamping frames 17 are symmetrically installed on the top of the fixing frame 1. The vertical plate 18 is installed at the bottom end of the clamping frame 17 through bolts. The limiting block 19 is embedded in the clamping frame 17. The threaded rod 20 is installed on both sides of the limiting block 19. The clamping plate 21 is rotatably installed at one end of the threaded rod 20. The cross-section of the clamping frame 17 is in a U-shaped structure. The threaded rod 20 is screwed with the limiting block 19. The vertical plate 18 is in contact with the inner wall of the fixing frame 1. The clamping plate 21 is slidably arranged on the inner wall of the clamping frame 17. Place the clamping frame 17 on the top of the fixing frame 1 and make it contact with the inner wall of the fixing frame 1. Then rotate the threaded rod 20. Under the limitation of the limiting block 19, the rotation of the threaded rod 20 causes the threaded rod 20 itself to move. The movement of the threaded rod 20带动夹固板21移动,直至夹固板21与固定架1侧壁贴合,在夹持架17的配合下,完成对竖板18、固定板5等结构的安装固定,同时便于使用人员对整体装置的拆装检修。
[0025] The present utility model provides a surface defect detector for hydrogen diaphragms, and the specific working principle is as follows:
[0026] It should be noted that there is an unclear part in the translation of the content in . Please check and correct it according to the actual situation. The correct translation should be: The movement of the threaded rod 20 drives the clamping plate 21 to move until the clamping plate 21 contacts the side wall of the fixing frame 1. With the cooperation of the clamping frame 17, the installation and fixation of structures such as the vertical plate 18 and the fixing plate 5 are completed, and at the same time, it is convenient for the user to disassemble, assemble, and overhaul the overall device.When using the hydrogen diaphragm surface flaw detector, the user pulls the pull rod 12 outwards by providing an adjustment component 3, and the pull rod 12 causes the reset spring 14 to be compressed and the clamping piece 13 to move, and then the detector body 15 is placed between the clamping piece 13 and the inner wall of the mounting bracket 11, and finally the pull rod 12 is slowly released. Under the action of the reset spring 14, the clamping piece 13 fits with the side wall of the detector body 15, completing the fast and convenient fixation of the detector body 15, which is convenient for the user to quickly disassemble and assemble the detector body 15. The height of the mounting bracket 11 can be adjusted by using the cylinder 10, and the drive motor 6 drives the transmission screw 7 to rotate forward or reverse. The rotation of the transmission screw 7 drives the screw nut 8 to move left or right, and the movement of the screw nut 8 drives the mounting plate 9 and the cylinder 10 to move, which can adjust the detector. The position of the main body 15 is adjusted left and right to realize convenient adjustment of the position and height of the detector main body 15, which is beneficial to the stable detection of defects on the surface of the hydrogen diaphragm. The detector main body 15 can be used to detect whether there are defects on the surface of the hydrogen diaphragm, and the lamp tube 16 can be used for fill light, which is beneficial to the detection of the detector main body 15. By providing a fixing component 4, the clamping frame 17 is placed on the top of the fixing frame 1 and fits against the inner wall of the fixing frame 1, and then the threaded rod 20 is rotated. Under the limit of the limit block 19, the rotation of the threaded rod 20 causes the threaded rod 20 itself to move, and the movement of the threaded rod 20 drives the clamping plate 21 to move until the clamping plate 21 fits against the side wall of the fixing frame 1. With the cooperation of the clamping frame 17, the installation and fixation of structures such as the vertical plate 18 and the fixing plate 5 are completed, and it is convenient for users to disassemble, assemble and repair the entire device.
[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hydrogen diaphragm surface defect detector, characterized in that: It includes a fixing frame (1), multiple groups of conveying rollers (2), an adjusting component (3) and a fixing component (4). The multiple groups of the conveying rollers (2) are rotatably installed on the inner wall of the fixing frame (1). The adjusting component (3) is installed in the fixing frame (1), and the fixing component (4) is installed on the top of the fixing frame (1). The adjusting component (3) includes a fixing plate (5), a driving motor (6), a transmission screw rod (7), a screw nut (8), a mounting plate (9), a cylinder (10) and a mounting frame (11). The fixing plate (5) is installed between vertical plates (18) by bolts. The driving motor (6) is installed on one side of the bottom end of the fixing plate (5) by bolts. The transmission screw rod (7) is installed at the output end of the driving motor (6). The screw nut (8) is sleeved and installed outside the transmission screw rod (7). The mounting plate (9) is installed at the bottom end of the screw nut (8) by bolts. The cylinder (10) is installed at the bottom end of the mounting plate (9) by bolts. The mounting frame (11) is installed at the output end of the cylinder (10).
2. The hydrogen diaphragm surface defect detector according to claim 1, characterized in that: The adjusting component (3) further includes a pull rod (12), a clamping fixture (13), a return spring (14), a detector body (15) and a lamp tube (16). The pull rod (12) is slidably inserted and installed on one side of the mounting frame (11). The clamping fixture (13) is installed at one end of the pull rod (12). The return spring (14) is installed between the clamping fixture (13) and the inner wall of the mounting frame (11). The detector body (15) is installed between the clamping fixture (13) and the inner wall of the mounting frame (11). The lamp tube (16) is snap-fitted and installed between the vertical plates (18) and is located at the bottom of the vertical plates (18).
3. The hydrogen diaphragm surface defect detector according to claim 1, characterized in that: The screw nut (8) and the fixing plate (5) are slidably arranged, and the cross section of the mounting frame (11) is in a U-shaped structure.
4. The hydrogen diaphragm surface defect detector according to claim 2, characterized in that: The side wall of the clamping fixture (13) is provided with an anti-slip soft pad, and the return spring (14) is sleeved outside the pull rod (12).
5. The hydrogen diaphragm surface defect detector according to claim 1, characterized in that: The conveying roller (2) is driven and controlled by a motor. The conveying roller (2), the detector body (15), the driving motor (6) and the cylinder (10) are all connected to the control system.
6. The hydrogen diaphragm surface defect detector according to claim 1, characterized in that: The fixing component (4) includes two groups of clamping frames (17), vertical plates (18), limiting blocks (19), threaded rods (20) and clamping plates (21). The two groups of clamping frames (17) are symmetrically installed on the top of the fixing frame (1). The vertical plates (18) are installed at the bottom ends of the clamping frames (17) by bolts. The limiting blocks (19) are embedded and installed in the clamping frames (17). The threaded rods (20) are inserted and installed on both sides of the limiting blocks (19). The clamping plates (21) are rotatably installed at one ends of the threaded rods (20).
7. The hydrogen diaphragm surface defect detector according to claim 6, characterized in that: The cross section of the clamping frame (17) is in a U-shaped structure. The threaded rod (20) and the limiting block (19) are screwed by threads. The vertical plate (18) is in contact with the inner wall of the fixing frame (1). The clamping plate (21) is slidably arranged with the inner wall of the clamping frame (17).