Insulated cable detection equipment
Through the combination of visual inspection components and the retracting and retracting device, the problem of insulated cable appearance detection is solved, automatic detection and convenient retracting and retracting of cables is achieved, and detection efficiency is improved and labor intensity is reduced.
Patent Information
- Application Number
- CN202422375957.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, the appearance detection efficiency of insulated cables is low and is inconvenient for retracting and discharging, resulting in insufficient detection.
The visual detection components and the retracting and retracting device are used to perform automated appearance detection using the visual detection camera, and the cable retracting and retracting device driven by the motor is realized, combining the limit roller and the anti-slip block to reduce friction.
It improves the efficiency of the appearance inspection of insulated cables, realizes automatic inspection and convenient cable collection and release, and reduces the intensity of manual labor.
Smart Images

Figure CN223259596U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cable detection, in particular to an insulation cable detection device. Background Art
[0002] Cables are made of one or more mutually insulated conductors and an outer insulating protective layer. They are wires that transmit electricity or information from one place to another. After the cables are produced, they need to be tested. The inspection items include appearance inspection, insulation test, line resistance test, strength test and destructive test, lightning protection test, and electromagnetic compatibility test.
[0003] In the existing technology, when inspecting the appearance of insulated cables, it is common to manually inspect them using tools such as magnifying glasses. This has some shortcomings: manual inspection is inefficient and prone to fatigue, and there is a phenomenon of incomplete inspection. Moreover, during the inspection process, it is inconvenient to reel in the rolled insulated cables. Therefore, improvements are needed. Utility Model Content
[0004] The technical problem to be solved by the present invention is that in the prior art, when performing appearance inspection on insulated cables, manual inspection has the problems of low efficiency and incomplete inspection, and it is inconvenient to reel in and unreel the cables during inspection.
[0005] In order to achieve the above functions, the technical solution adopted by the present invention is as follows: an insulated cable detection device, comprising a base, a vertical plate is provided at the upper end of the base, a through-hole is provided in the vertical plate, a control center is provided on the vertical plate, a crossbeam is provided between the vertical plates, a wire-reeling device is provided at the upper end of the base and is located on both sides of the vertical plate, a visual detection component is provided on the crossbeam and the base; the visual detection component comprises an electric push rod, the electric push rod is provided on the crossbeam and the base and is aligned up and down, a connecting plate is provided at the output end of the electric push rod, a visual detection camera is provided on the connecting plate, the visual detection camera is connected to the control center line, and the visual detection camera can be used to perform appearance inspection of the cable, and the detected image will be displayed on the display screen of the control center, which greatly improves the efficiency of the inspection.
[0006] Furthermore, the wire-winding and unwinding device includes a fixed seat, which is fixedly connected to the base. A motor is provided on the fixed seat, and a through-shaft is provided at the output end of the motor. A baffle is provided at the end of the through-shaft close to the fixed seat. A wire head is provided at the end of the through-shaft, and a wire roller is passed through the through-shaft. A fastening ring is threaded on the wire head. By passing the wire roller onto the through-shaft, the wire roller can be pressed onto the through-shaft through the fastening ring, and the cable can be wound and unwound through the wire roller, thereby improving the detection efficiency of insulated cables.
[0007] Preferably, the perforation is provided with limiting rollers, and the limiting rollers are arranged in four groups in the upper, lower, left and right directions. When the insulating cable passes through the perforation, the limiting rollers can avoid direct friction with the insulating cable and the perforation wall.
[0008] Preferably, the baffle is provided with an anti-sliding block made of rubber material. The provision of the anti-sliding block can increase the friction between the baffle and the wire roller to ensure synchronous rotation with the threading shaft.
[0009] Preferably, the connecting plates are arranged in a semicircular arc shape, and the upper and lower groups of connecting plates can wrap the insulating cables and have space for the insulating cables.
[0010] Preferably, the visual inspection cameras are embedded in the connecting plate and are arrayed in multiple groups on the connecting plate.
[0011] The utility model adopts the above structure to achieve the following beneficial effects:
[0012] 1. The utility model is provided with a visual inspection component, and the appearance of the insulated cable can be comprehensively inspected by a visual inspection camera. The inspection image can be presented on the display screen of the control center, replacing manual visual inspection and improving inspection efficiency.
[0013] 2. The utility model can realize the reeling and unreeling of the insulated cable during the inspection by setting up the reeling and unreeling device. After the inspection is completed, the cable will also be wound up. The wire roller can be disassembled and replaced on the threading shaft, and the inspection and winding of multiple groups of cables can be repeated. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is the overall structure diagram of an insulation cable detection device of the utility model;
[0015] Figure 2 This is a diagram of the internal structure of a perforated insulated cable detection device of the utility model;
[0016] Figure 3 This is a partial structural diagram of the visual detection component;
[0017] Figure 4 It is a partial structural stereogram of the wire-reeling and -winding device.
[0018] Among them, 1. Base, 2. Vertical plate, 3. Perforation, 4. Control center, 5. Crossbeam, 6. Wire-reeling and -unreeling device, 7. Visual inspection component, 8. Electric push rod, 9. Connecting plate, 10. Visual inspection camera, 11. Fixed seat, 12. Motor, 13. Through shaft, 14. Baffle, 15. Wire head, 16. Wire roller, 17. Fastening ring, 18. Limiting roller, 19. Anti-sliding block. DETAILED DESCRIPTION
[0019] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0021] like Figure 1-4 The utility model is an insulated cable detection device, including a base 1, a vertical plate 2 is provided at the upper end of the base 1, a through-hole 3 is provided in the vertical plate 2, and a limiting roller 18 is provided in the through-hole 3. The limiting rollers 18 are arranged in four groups up, down, left and right. When the insulated cable passes through the through-hole 3, the limiting rollers 18 can avoid direct friction with the insulated cable and the wall of the through-hole 3. A control center 4 is provided on the vertical plate 2, and a crossbeam 5 is provided between the vertical plates 2. A wire-reeling device 6 is provided at the upper end of the base 1 and is located on both sides of the vertical plate 2. A visual detection component 7 is provided on the crossbeam 5 and the base 1.
[0022] like Figure 1 and 3 The visual inspection component 7 includes an electric push rod 8, which is arranged on the beam 5 and the base 1 and is aligned up and down. A connecting plate 9 is provided at the output end of the electric push rod 8. The connecting plate 9 is arranged in a semicircular arc shape. The upper and lower groups of connecting plates 9 can wrap the insulated cables and there is space for the insulated cables. A visual inspection camera 10 is provided on the connecting plate 9. The visual inspection camera 10 is embedded in the connecting plate 9 and there are multiple groups of arrays on the connecting plate 9. The visual inspection camera 10 is connected to the control center 4 by line. The visual inspection camera 10 can be used to perform appearance inspection of the cable, and the inspection image will be displayed on the display screen of the control center 4, which greatly improves the efficiency of the inspection.
[0023] like Figure 1 and 4The wire-reeling and winding device 6 includes a fixed seat 11, which is fixedly connected to the base 1. A motor 12 is provided on the fixed seat 11, and a through-shaft 13 is provided at the output end of the motor 12. A baffle 14 is provided at one end of the through-shaft 13 close to the fixed seat 11, and an anti-sliding block 19 is provided on the baffle 14. The anti-sliding block 19 is made of rubber material. The anti-sliding block 19 can increase the friction between the baffle 14 and the wire roller 16 to ensure synchronous rotation with the through-shaft 13. A wire head 15 is provided at the end of the through-shaft 13, and a wire roller 16 is passed through the through-shaft 13. A fastening ring 17 is threaded on the wire head 15. By passing the wire roller 16 onto the through-shaft 13, the wire roller 16 can be pressed onto the through-shaft 13 through the fastening ring 17. The cable can be reeled and wound through the wire roller 16, which can improve the detection efficiency of the insulated cable.
[0024] During specific use, the insulating wire roller 16 to be tested is placed on the through shaft 13, and then screwed into the wire head 15 through the fastening ring 17. The fastening ring 17 squeezes the wire roller 16 so that the wire roller 16 is squeezed on the anti-sliding block 19 on the baffle 14, and the insulated cable is passed through the through hole 3, out from another set of through holes 3, and wound on the wire roller 16 on the other side.
[0025] When the insulated cable passes through the through-hole 3, the limiting roller 18 can prevent the insulated cable from rubbing against the inner wall of the through-hole 3, thereby reducing the wear of the insulated cable. By starting the electric push rod 8, the connecting plate 9 approaches the insulated cable, and the upper and lower sets of connecting plates 9 wrap the insulated cable. In this way, during the movement of the insulated cable, the visual inspection camera 10 can inspect the appearance of the insulated cable, and the inspection image results will be presented on the display screen of the control center 4, which greatly improves the efficiency of the appearance inspection of the insulated cable. After the inspection is completed, the winding of the insulated cable will also be completed, reducing the workload of the inspectors.
[0026] After testing a set of wire rollers 16, the wire rollers 16 can be replaced by loosening the fastening ring 17, and the insulated cables can be tested again.
[0027] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. An insulated cable testing device, comprising a base, wherein a vertical plate is provided at the upper end of the base, characterized in that: The vertical plate is provided with a through hole, the vertical plate is provided with a control center, a cross beam is provided between the vertical plates, the upper end of the base is provided with a wire-reeling device and is located on both sides of the vertical plate, and a visual detection component is provided on the cross beam and the base.
2. The insulated cable detection device according to claim 1, characterized in that: The visual inspection component includes an electric push rod, which is arranged on the beam and the base and aligned up and down. The output end of the electric push rod is provided with a connecting plate, and the connecting plate is provided with a visual inspection camera. The visual inspection camera is connected to the control center line.
3. The insulated cable detection device according to claim 2, characterized in that: The wire-reeling and winding device includes a fixed seat, which is fixedly connected to the base. A motor is provided on the fixed seat, a through shaft is provided at the output end of the motor, a baffle is provided at the end of the through shaft close to the fixed seat, a wire head is provided at the end of the through shaft, a wire roller is passed through the through shaft, and a fastening ring is threadedly connected to the wire head.
4. The insulated cable detection device according to claim 3, characterized in that: The perforations are provided with limiting rollers, and the limiting rollers are arranged in four groups up, down, left and right.
5. The insulated cable detection device according to claim 4, characterized in that: The baffle is provided with an anti-sliding block, which is made of rubber material.
6. The insulated cable detection device according to claim 5, characterized in that: The connecting plates are arranged in a semicircular arc shape, and the upper and lower groups of connecting plates can wrap the insulating cables and there is space for the insulating cables.
7. The insulated cable detection device according to claim 6, characterized in that: The visual inspection cameras are embedded in the connecting plate and are arranged in a plurality of groups on the connecting plate.