Ultrasonic flaw detection equipment for nondestructive testing
By designing ultrasonic flaw detection equipment for unlocking components and locking components, the cumbersome problem of probe replacement in existing equipment is solved, and the rapid replacement and efficient detection of probes are achieved.
Patent Information
- Application Number
- CN202421954878.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-13
AI Technical Summary
When performing steel pipe flaw detection operations, existing ultrasonic flaw detection equipment needs to replace the probe according to different types of steel pipes. The existing probe connection methods are cumbersome, which affects working efficiency.
An ultrasonic flaw detection device including unlocking components and locking components is designed to quickly fix and replace the probe through locking components, simplifying the probe replacement process.
It realizes rapid replacement of probes, improves work efficiency, simplifies operating procedures, and facilitates detection personnel to replace different types of probes in a short time.
Smart Images

Figure CN223259649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic flaw detection equipment, in particular to an ultrasonic flaw detection equipment used for non-destructive testing. Background Art
[0002] Ultrasonic flaw detection equipment is a nondestructive testing instrument that uses the properties of ultrasound to detect internal defects and structural anomalies in objects. Ultrasonic waves propagate in a straight line through a homogeneous medium. However, when encountering an interface with a different acoustic impedance (such as the interface between a defect, inclusion, or void in a material and the material itself), some of the ultrasound waves are reflected, refracted, and scattered. Ultrasonic flaw detection equipment transmits ultrasound waves toward the object being tested and receives and analyzes the reflected ultrasonic signals to determine the presence of defects within the object, as well as information such as the location, size, shape, and nature of the defects.
[0003] The current flaw detection instruments used for steel pipes have simple structures, poor detection sensitivity and accuracy, and their scope of use in the flaw detection process is very limited, making it impossible to achieve large-scale and comprehensive flaw detection.
[0004] An existing patent (Announcement No.: CN205449892U) provides a steel pipe ultrasonic flaw detection device. This utility model steel pipe ultrasonic flaw detection device is suitable for ultrasonic detection of stainless steel pipes, boiler pipes, precision bearing pipes and other steel pipes for other purposes. When there are cracks in the pipe wall, comprehensive and reliable flaw detection is performed, thereby improving the accuracy of steel pipe flaw detection.
[0005] Existing patents have provided solutions to the above problems. However, when ultrasonic flaw detection equipment is used for operations such as steel pipe flaw detection, it is usually necessary to select probes with appropriate frequencies for different steel pipe types. At the same time, the probes need to be gradually replaced as needed during the flaw detection process. At this time, the existing probe connection method is cumbersome when performing such frequent replacements, which has a negative impact on the flaw detection operation.
[0006] Therefore, an ultrasonic flaw detection device for non-destructive testing is proposed. Utility Model Content
[0007] The purpose of the present utility model is to provide an ultrasonic flaw detection device for non-destructive testing, which can solve the problem that when performing operations such as steel pipe flaw detection with existing ultrasonic flaw detection equipment, it is usually necessary to select probes with appropriate frequencies according to different steel pipe types. At the same time, the probes need to be gradually replaced as needed during the flaw detection process. At this time, the existing probe connection method is cumbersome when performing such frequent replacement steps, which has a negative impact on the flaw detection operation.
[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: an ultrasonic flaw detection device for non-destructive testing, comprising a flaw detector, an unlocking assembly fixedly connected to the top of the flaw detector, and a locking assembly clamped inside the unlocking assembly;
[0009] The locking assembly includes an interface, the unlocking assembly is clamped inside the locking assembly, the bottom of the interface is fixedly connected to a locking column, the inside of the locking column is fixedly connected to a spring, the inside of the locking column is movably connected to a bayonet, the side of the bayonet close to the spring is fixedly connected to the spring, the inside of the locking column is fixedly connected to a reset pad, and the top of the reset pad is fixedly connected to a limiting plate.
[0010] Preferably, the unlocking component includes a connecting screw, which is threadedly connected to the inside of the flaw detector, a signal line is fixedly connected to the top of the connecting screw, and a connector is fixedly connected to the side of the signal line away from the connecting screw.
[0011] Preferably, a socket for use with the interface is fixedly connected to the interior of the connector, the socket is plugged into the interior of the interface, and a slot for use with a bayonet is provided inside the connector.
[0012] Preferably, a fixed block is fixedly connected to the surface of the connector, a connecting plate is fixedly connected to the surface of the fixing block, an unlocking head is fixedly connected to the side of the connecting plate away from the fixing block, and the unlocking head is movably connected to the inside of the slot.
[0013] Preferably, a locking groove for cooperating with a bayonet is provided inside the locking column, and the bayonet is movably connected inside the locking groove. A limiting groove for cooperating with a limiting plate is provided inside the locking column, and the limiting plate is movably connected inside the limiting groove.
[0014] Preferably, a transmission column is fixedly connected to the interior of the locking column, a probe is fixedly connected to the bottom of the locking column, the transmission column passes through the locking column and extends to the interior of the probe, and the transmission column is fixedly connected to the probe on the side close to the probe.
[0015] Preferably, a protective pad is fixedly connected to the surface of the flaw detector, a support column is fixedly connected to the top of the flaw detector, and a support rod is rotatably connected to the surface of the support column.
[0016] Preferably, a display screen is fixedly connected to the interior of the flaw detector, a control key is fixedly connected to the surface of the flaw detector, and a knob is rotatably connected to the surface of the flaw detector.
[0017] Preferably, a through hole for use with a bayonet is provided inside the limit plate, a push plate is fixedly connected to the top of the limit plate, and a positioning groove for use with the bayonet is provided inside the limit plate.
[0018] Preferably, the connecting plate is made of elastic material, and the unlocking head is in close contact with the latch on one side thereof.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. This application achieves the effect of fixing the probe by setting a locking component and realizes the rapid replacement of the probe. In conjunction with the unlocking component, the replacement process is simple and fast without the use of tools, which greatly improves work efficiency and makes it easier for inspection personnel to quickly replace different types of probes in a short time.
[0021] 2. This application achieves the effect of fixing the locking component by setting an unlocking component, and realizes the rapid fixation of the locking component, while being easy to operate and convenient for replacing the probe. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is an overall structural diagram of the ultrasonic flaw detection equipment used for non-destructive testing of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the unlocking component of the utility model;
[0024] Figure 3 This is a schematic structural diagram of the locking assembly of the utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the connector of the utility model;
[0026] Figure 5 This is a schematic structural diagram of the locking column of the utility model;
[0027] Figure 6 It is a structural schematic diagram of the utility model flaw detector.
[0028] In the figure, 1. flaw detector; 2. unlocking assembly; 201. connecting screw; 202. signal line; 203. connector; 3. locking assembly; 301. interface; 302. locking column; 303. spring; 304. latch; 305. reset pad; 306. limit plate; 4. socket; 5. slot; 6. fixing block; 7. connecting plate; 8. unlocking head; 9. locking slot; 10. limit slot; 11. transmission column; 12. probe; 13. protective pad; 14. support column; 15. support rod; 16. display screen; 17. control key; 18. knob; 19. through hole; 20. push plate; 21. positioning slot. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] See also Figure 1-6 , this utility model provides a technical solution:
[0031] An ultrasonic flaw detection device for non-destructive testing includes a flaw detector 1, an unlocking component 2 is fixedly connected to the top of the flaw detector 1, and a locking component 3 is clamped inside the unlocking component 2;
[0032] The locking assembly 3 includes an interface 301, and the unlocking assembly 2 is clamped inside the locking assembly 3. The bottom of the interface 301 is fixedly connected to a locking column 302, the inside of the locking column 302 is fixedly connected to a spring 303, the inside of the locking column 302 is movably connected to a latch 304, and the side of the latch 304 close to the spring 303 is fixedly connected to the spring 303, the inside of the locking column 302 is fixedly connected to a reset pad 305, and the top of the reset pad 305 is fixedly connected to a limiting plate 306.
[0033] In this embodiment: the unlocking component 2 is fixed by the flaw detector 1, and the locking component 3 is fixed by the unlocking component 2, and then the locking component 3 and the unlocking component 2 cooperate with each other to realize the rapid replacement of the probe 12, thereby reducing the time for replacing the probe 12 and improving work efficiency, and the interface 301 is fixed by the unlocking component 2, and then the effect of transmitting signals is achieved through the interface 301, and the locking column 302 is fixed by the interface 301, and then the spring 303 is fixed by the locking column 302, and the range of movement of the pin 304 is limited by the locking column 302, and then the spring 303 is fixed to the pin 304 to achieve the reset effect of the pin 304, and then the reset pad 305 is fixed by the locking column 302, and the limit plate 306 is fixed by the reset pad 305, and then the effect of controlling the movement of the pin 304 is achieved through the limit plate 306.
[0034] Specifically, such as Figure 2 As shown, the unlocking component 2 includes a connecting screw 201, which is threadedly connected to the inside of the flaw detector 1. The top of the connecting screw 201 is fixedly connected to a signal line 202, and the side of the signal line 202 away from the connecting screw 201 is fixedly connected to a connector 203.
[0035] Specifically, such as Figure 4As shown, the connector 203 is fixedly connected to a socket 4 for use with the interface 301 , and the socket 4 is plugged into the interface 301 . The connector 203 is provided with a slot 5 for use with the latch 304 .
[0036] Specifically, such as Figure 4 As shown, the surface of the connector 203 is fixedly connected to a fixing block 6, the surface of the fixing block 6 is fixedly connected to a connecting plate 7, the side of the connecting plate 7 away from the fixing block 6 is fixedly connected to an unlocking head 8, and the unlocking head 8 is movably connected to the inside of the card slot 5.
[0037] In this embodiment: the connecting screw 201 is fixed by the flaw detector 1, and the signal line 202 is fixed by the connecting screw 201, and then the connector 203 is fixed by the signal line 202, and the socket 4 is fixed by the connector 203, and the signal transmission is carried out through the socket 4 and the interface 301, and then the slot 5 opened inside the connector 203 is used to limit the range of movement of the bayonet 304, and the fixing block 6 is fixed by the connector 203, and then the connecting plate 7 is fixed by the fixing block 6, and the unlocking head 8 is fixed by the connecting plate 7, thereby realizing the movable effect of the unlocking head 8, and the unlocking head 8 is used to achieve the effect of controlling the movement of the bayonet 304.
[0038] Specifically, such as Figure 5 As shown, the locking column 302 has a locking groove 9 inside for use with the bayonet 304, and the bayonet 304 is movably connected inside the locking groove 9. The locking column 302 has a limiting groove 10 inside for use with the limiting plate 306, and the limiting plate 306 is movably connected inside the limiting groove 10.
[0039] Specifically, such as Figure 5 As shown, the interior of the locking column 302 is fixedly connected to the transmission column 11, the bottom of the locking column 302 is fixedly connected to the probe 12, the transmission column 11 passes through the locking column 302 and extends to the interior of the probe 12, and the side of the transmission column 11 close to the probe 12 is fixedly connected to the probe 12.
[0040] In this embodiment: the locking groove 9 opened inside the locking column 302 is used to limit the range of movement of the pin 304, and then the limiting groove 10 opened inside the locking column 302 cooperates with the limiting plate 306 to limit the range of movement of the limiting plate 306, and then the transmission column 11 is fixed by the locking column 302, and the probe 12 is fixed by the locking column 302, and then the effect of performing the flaw detection operation is achieved through the probe 12, and the effect of transmitting the data of the probe 12 is achieved through the transmission column 11.
[0041] Specifically, such as Figure 6 As shown, a protective pad 13 is fixedly connected to the surface of the flaw detector 1 , a support column 14 is fixedly connected to the top of the flaw detector 1 , and a support rod 15 is rotatably connected to the surface of the support column 14 .
[0042] Specifically, such as Figure 6 As shown, a display screen 16 is fixedly connected to the interior of the flaw detector 1 , a control key 17 is fixedly connected to the surface of the flaw detector 1 , and a knob 18 is rotatably connected to the surface of the flaw detector 1 .
[0043] In this embodiment: the protective pad 13 is fixed by the flaw detector 1, and the protective pad 13 is used to protect the flaw detector 1, then the support column 14 is fixed by the flaw detector 1, and the support column 14 is used to fix the rotation position of the support rod 15, and the support rod 15 is used to support the flaw detector 1, then the display screen 16 is fixed by the flaw detector 1, and the data of the flaw detector 1 is displayed by the display screen 16, then the control key 17 is fixed by the flaw detector 1, and the control key 17 is used to control the flaw detector 1, and finally the knob 18 is fixed by the flaw detector 1, and the knob 18 is used to assist in controlling the flaw detector 1.
[0044] Specifically, such as Figure 5 As shown, a through hole 19 for use with the bayonet 304 is opened inside the limiting plate 306 , a push plate 20 is fixedly connected to the top of the limiting plate 306 , and a positioning groove 21 for use with the bayonet 304 is opened inside the limiting plate 306 .
[0045] Specifically, such as Figure 4 As shown, the connecting plate 7 is made of elastic material, and the unlocking head 8 is in close contact with the latch 304 on one side thereof.
[0046] In this embodiment: the through hole 19 opened inside the limit plate 306 cooperates with the bayonet 304 to facilitate the passage of the bayonet 304, and then the push plate 20 is fixed by the limit plate 306, and the push plate 20 is used to facilitate the movement of the limit plate 306, and then the positioning groove 21 opened inside the limit plate 306 cooperates with the bayonet 304 to facilitate the positioning of the bayonet 304, and then the connecting plate 7 is made of elastic material to facilitate the reset of the unlocking head 8, and the unlocking head 8 is in close contact with the bayonet 304 to facilitate the unlocking head 8 to push the bayonet 304.
[0047] Working principle: When performing flaw detection, select a suitable probe 12 according to the flaw detection target, and then push the transmission column 11 into the joint 203. At this time, the push plate 20 gradually approaches the interface 301 and finally contacts the joint 203 during the movement of the locking column 302 in the joint 203. As the locking column 302 continues to move, the push plate 20 is pushed into the locking column 302, and drives the limit plate 306 to push the limit groove 10 opened in the locking column 302 while squeezing the reset pad 305. At this time, the bayonet 304 disengages from the positioning groove 21 opened by the limit plate 306 and moves into the through hole 19 opened with the limit plate 306. At this time, the bayonet 304 is pushed by the spring 303 into the locking groove 9 in the through hole 19 and protrudes out of the locking groove 9 to enter the interface 301 opening. When the locking post 302 is out of the fixed state and the spring 303 is squeezed, the locking post 302 can be pulled out, and as the locking post 302 is pulled out, the reset pad 305 pushes the limit plate 306, and the bayonet 304 is engaged with the positioning groove 21 to prevent the bayonet 304 from moving, thereby completing the disassembly of the probe 12.
[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An ultrasonic flaw detection device for non-destructive testing, comprising a flaw detector (1), characterized in that: The top of the flaw detector (1) is fixedly connected with an unlocking component (2), and the interior of the unlocking component (2) is clamped with a locking component (3); The locking assembly (3) comprises an interface (301), the unlocking assembly (2) is clamped inside the locking assembly (3), a locking column (302) is fixedly connected to the bottom of the interface (301), a spring (303) is fixedly connected to the inside of the locking column (302), a bayonet (304) is movably connected to the inside of the locking column (302), a side of the bayonet (304) close to the spring (303) is fixedly connected to the spring (303), a reset pad (305) is fixedly connected to the inside of the locking column (302), and a top of the reset pad (305) is fixedly connected to a limiting plate (306).
2. The ultrasonic flaw detection equipment for non-destructive testing according to claim 1, characterized in that: The unlocking assembly (2) comprises a connecting screw (201), wherein the connecting screw (201) is threadedly connected to the interior of the flaw detector (1), a signal line (202) is fixedly connected to the top of the connecting screw (201), and a connector (203) is fixedly connected to the side of the signal line (202) away from the connecting screw (201).
3. The ultrasonic flaw detection equipment for non-destructive testing according to claim 2, characterized in that: The connector (203) is internally fixedly connected with a socket (4) for use with the interface (301), the socket (4) is plugged into the interior of the interface (301), and the connector (203) is internally provided with a card slot (5) for use with a card pin (304).
4. The ultrasonic flaw detection equipment for non-destructive testing according to claim 3, characterized in that: The surface of the joint (203) is fixedly connected to a fixed block (6), the surface of the fixed block (6) is fixedly connected to a connecting plate (7), a side of the connecting plate (7) away from the fixed block (6) is fixedly connected to an unlocking head (8), and the unlocking head (8) is movably connected to the interior of the card slot (5).
5. The ultrasonic flaw detection equipment for non-destructive testing according to claim 1, characterized in that: A locking groove (9) for use with a bayonet (304) is provided inside the locking column (302), and the bayonet (304) is movably connected inside the locking groove (9). A limiting groove (10) for use with a limiting plate (306) is provided inside the locking column (302), and the limiting plate (306) is movably connected inside the limiting groove (10).
6. The ultrasonic flaw detection equipment for non-destructive testing according to claim 5, characterized in that: The interior of the locking column (302) is fixedly connected to a transmission column (11), the bottom of the locking column (302) is fixedly connected to a probe (12), the transmission column (11) passes through the locking column (302) and extends to the interior of the probe (12), and the side of the transmission column (11) close to the probe (12) is fixedly connected to the probe (12).
7. The ultrasonic flaw detection equipment for nondestructive testing according to claim 1, characterized in that: A protective pad (13) is fixedly connected to the surface of the flaw detector (1), a support column (14) is fixedly connected to the top of the flaw detector (1), and a support rod (15) is rotatably connected to the surface of the support column (14).
8. The ultrasonic flaw detection equipment for non-destructive testing according to claim 7, characterized in that: The interior of the flaw detector (1) is fixedly connected to a display screen (16), the surface of the flaw detector (1) is fixedly connected to a control key (17), and the surface of the flaw detector (1) is rotatably connected to a knob (18).
9. The ultrasonic flaw detection equipment for non-destructive testing according to claim 1, characterized in that: A through hole (19) for use with the bayonet (304) is provided inside the limiting plate (306), a push plate (20) is fixedly connected to the top of the limiting plate (306), and a positioning groove (21) for use with the bayonet (304) is provided inside the limiting plate (306).
10. The ultrasonic flaw detection equipment for non-destructive testing according to claim 4, characterized in that: The connecting plate (7) is made of an elastic material, and the unlocking head (8) is in close contact with the latch (304) on a side close to the latch (304).
Citation Information
Patent Citations
Steel pipe supersonic wave inspection equipment
CN205449892U