Pipe nondestructive testing device with alarm marking function

By introducing a combination of flaw detection head and marking head in the non-destructive testing device, the problem of incomplete marking functions of the existing device is solved, realizing the instant display and marking of weld defects in metal pipes, and improving the positioning efficiency of defect locations.

CN223259716UActive Publication Date: 2025-08-22SHAOXING LANSHI STAINLESS STEEL TUBE CO LTD
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Patent Information

Application Number
CN202422462938.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-22
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

When detecting the welds of metal pipes, the existing non-destructive testing devices are not comprehensive enough to make it difficult to quickly locate the defects, affecting the repair efficiency.

Method used

A non-destructive detection device with a flaw probe and a marking head is designed. The flaw probe is used to detect defects and transmit signals to the display. The marking head is used to spray paint marks at the defects to achieve instant labeling of defects.

Benefits of technology

Realize instant display and marking of weld defects in metal pipes, improve the positioning efficiency of defect locations, and facilitate subsequent repair.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipe nondestructive testing device with an alarm marking function, which comprises a working table, a first screw rod sliding table module and a second screw rod sliding table module are arranged on the working table, and a detection box is arranged on a sliding table of the first screw rod sliding table module. A large through hole penetrating through the two end faces of the detection box is formed in the detection box, a small through hole is formed in the top of the detection box, the small through hole communicates with the large through hole, a flaw detection head is installed in the small through hole, a connecting rod is installed on a sliding table of the second lead screw sliding table module, a connecting block is installed on the connecting rod, and a flaw detection head is installed on the connecting block. And a marking head is mounted on the connecting block. The flaw detection head and the marking head are used in a matched mode, the flaw detection head can detect a pipeline weld joint, if defects (cracks, sand holes, air holes, white points, inclusions and the like) are detected, the flaw detection head can transmit signals to the displayer to be displayed, the marking head can spray paint to mark the defects, and subsequent workers can conveniently determine defect point positions.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-destructive testing of pipes, and mainly relates to a non-destructive testing device for pipes with an alarm marking function. Background Art

[0002] During the welding process of metal pipes, it is necessary to use a flaw detector to perform non-destructive testing on the welds on the metal pipes to detect defects such as cracks, sand holes, pores, white spots, inclusions, etc.

[0003] The marking function of existing non-destructive testing devices for metal pipes is not comprehensive enough. When defects are found in the pipes, the pipes cannot be marked in time or the marking is unclear. Subsequent users need to spend a lot of time to find them, which is not convenient for users to quickly find defects in metal pipes and repair them. Utility Model Content

[0004] The present invention aims to solve the problems existing in the prior art. To this end, the purpose of the present invention is to provide a non-destructive testing device for pipes with an alarm marking function.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical solutions:

[0006] A non-destructive testing device for pipes with an alarm marking function includes a workbench, on which a first screw slide module and a second screw slide module are installed, a detection box is installed on the slide of the first screw slide module, the detection box is provided with a large through hole that passes through the two end surfaces of the detection box, a small through hole is provided on the top of the detection box, the small through hole is communicated with the large through hole, a flaw detection head is installed in the small through hole, a connecting rod is installed on the slide of the second screw slide module, a connecting block is installed on the connecting rod, and a marking head is installed on the connecting block.

[0007] Preferably, two adjacent surfaces of the connecting block are each provided with a through hole, including a first through hole and a second through hole, the first through hole is connected to a connecting rod, and the second through hole is connected to a marking head.

[0008] Preferably, a crack is provided on the outside of each of the first through hole and the second through hole, and the crack is connected to the first through hole and the second through hole respectively.

[0009] Preferably, a third screw slide module is further included, a guide wheel is provided on the slide of the third screw slide module, and a guide wheel is further provided below the third screw slide module.

[0010] Preferably, an external thread is provided on the outer wall of the flaw detection head, and an internal thread matching the external thread is provided on the inner wall of the small through hole.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The flaw detection head and the marking head are used together. The flaw detection head will detect the pipeline welds. If defects (cracks, sand holes, pores, white spots, inclusions, etc.) are detected, the flaw detection head will transmit the signal to the display for display, and the marking head will spray paint to mark the defects, making it easier for subsequent staff to determine the defect location.

[0013] The features and advantages of the present invention will be described in detail through the embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a three-dimensional diagram of the pipe non-destructive testing device with an alarm marking function according to the present invention;

[0015] Figure 2 This is a front view of the non-destructive testing device for pipes with an alarm marking function according to the present invention;

[0016] Figure 3 It is a cross-sectional view of the detection box of the utility model;

[0017] Figure 4 It is a three-dimensional diagram of the connecting block of the utility model.

[0018] In the figure: 1. workbench, 2. first screw slide module, 3. second screw slide module, 4. detection box, 41. large through hole, 42. small through hole, 5. flaw detection head, 6. connecting rod, 7. connecting block, 71. first through hole, 72. second through hole, 73. crack, 8. marking head, 9. third screw slide module, 10. guide wheel. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] Exemplary embodiments will be described in detail herein, with examples illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all embodiments consistent with the present application. Rather, they are merely examples of devices consistent with certain aspects of the present application, as detailed in the appended claims.

[0021] The terms used in this application are for the purpose of describing specific embodiments only and are not intended to limit this application. Unless otherwise defined, technical or scientific terms used in this application should have the same ordinary meaning as those understood by persons of ordinary skill in the art to which this invention belongs. The use of "a," "an," and similar terms in this specification and claims does not indicate a limitation of quantity, but rather indicates the presence of at least one. "A plurality" includes two and is equivalent to at least two. "Includes" or "comprising" and similar terms mean that the elements or objects preceding "includes" or "comprising" include the elements or objects listed after "includes" or "comprising," and their equivalents, and do not exclude other elements or objects. "Connected" or "connected" and similar terms are not limited to physical or mechanical connections and may include electrical connections, whether direct or indirect. As used in this specification and the appended claims, the singular forms "a," "the," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and / or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.

[0022] Please refer to Figure 1-4 A nondestructive testing device for pipes with an alarm marking function includes a workbench 1, on which a first screw slide module 2 and a second screw slide module 3 are installed by fasteners, and a detection box 4 is installed on the slide of the first screw slide module 2 by fasteners. The detection box 4 is provided with a large through hole 41 that passes through the two end surfaces of the detection box 4, and a small through hole 42 is provided on the top of the detection box 4. The small through hole 42 is communicated with the large through hole 41, and a flaw detection head 5 is installed in the small through hole 42. The flaw detection head 5 is electrically connected to the display and can display the detected information on the display, so that the staff can observe the welding condition of the pipe. An external thread is provided on the outer wall of the flaw detection head 5, and an internal thread that matches the external thread is provided on the inner wall of the small through hole 42, that is, the flaw detection head 5 is installed in the detection box 4 by threading.

[0023] A connecting rod 6 is mounted on the slide of the second screw slide module 3, a connecting block 7 is mounted on the connecting rod 6, and a marking head 8 is mounted on the connecting block 7. The marking head 8 is a nozzle connected by a pipe, a pump body, and a paint bucket. The paint in the paint bucket can be transported to the nozzle under the action of the pump body and sprayed out, thereby marking the pipe. A through hole is provided on each of the two adjacent surfaces of the connecting block 7, including a first through hole 71 and a second through hole 72. The connecting rod 6 is connected to the first through hole 71, and the marking head 8 is connected to the second through hole 72. A crack 73 is provided on the outside of the first through hole 71 and the second through hole 72, and the crack 73 is connected to the first through hole 71 and the second through hole 72, respectively.

[0024] A non-destructive testing device for pipes with an alarm marking function also includes a third screw slide module 9. A guide wheel 10 is provided on the slide of the third screw slide module 9. A guide wheel 10 is also provided under the third screw slide module 9. The guide wheel 10 plays a guiding role. The guide wheel 10 can be connected to the motor through a universal joint. The pipe can be automatically transported to the detection box 4 for detection through the guide wheel 10.

[0025] The utility model is a non-destructive testing device for pipes with an alarm marking function. Its working principle is described in conjunction with the accompanying drawings:

[0026] First, adjust the positions of the detection box 4, the marking head 8 and the upper guide wheel 10, then transport the pipe to be tested into the detection box 4 through the guide wheel 10, activate the flaw detection mechanism, and inspect the pipe weld. If defects (cracks, sand holes, pores, white spots, inclusions, etc.) are detected, the flaw detection head 5 will transmit the signal to the display for display, and the marking head 8 will spray paint to mark the defective area, so that subsequent staff can determine the defect location.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A non-destructive testing device for pipes with an alarm marking function, characterized in that: It includes a workbench, on which a first screw slide module and a second screw slide module are installed, a detection box is installed on the slide of the first screw slide module, a large through hole is provided on the detection box, which passes through the two end surfaces of the detection box, a small through hole is provided on the top of the detection box, the small through hole is communicated with the large through hole, a flaw detection head is installed in the small through hole, a connecting rod is installed on the slide of the second screw slide module, a connecting block is installed on the connecting rod, and a marking head is installed on the connecting block.

2. The pipe nondestructive testing device with an alarm marking function according to claim 1 is characterized in that: Two adjacent surfaces of the connection block are each provided with a through hole, including a first through hole and a second through hole, the first through hole is connected to a connection rod, and the second through hole is connected to a marking head.

3. The pipe nondestructive testing device with an alarm marking function according to claim 2 is characterized in that: A crack is provided on the outside of each of the first through hole and the second through hole, and the crack is connected to the first through hole and the second through hole respectively.

4. The pipe nondestructive testing device with an alarm marking function according to claim 1, 2 or 3, characterized in that: It also includes a third screw slide module, a guide wheel is provided on the slide of the third screw slide module, and a guide wheel is further provided below the third screw slide module.

5. The pipe nondestructive testing device with an alarm marking function according to claim 4 is characterized in that: An external thread is provided on the outer wall of the flaw detection head, and an internal thread matching the external thread is provided on the inner wall of the small through hole.