Detection device for pipe fitting production

By setting up a detection device on the pipe fitting production line, and using an injection-type sensor and proximity switch to detect whether the mold core is fitted with pipe fittings, the equipment shutdown caused by the uninjection molding of the mold core is solved, and the operation stability of the production line is improved.

CN223259899UActive Publication Date: 2025-08-22GANGHUA HUIXIN ENG PLASTICS (ZHONGSHAN) CO LTD
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Patent Information

Application Number
CN202422757037.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-08-22
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

During the production process of pipe fittings, wires are scattered due to injecting molding of the mold core, resulting in equipment shutdown and affecting production efficiency.

Method used

A detection device for the production of pipe fittings is designed, including a frame and a conveyor line, a detection device on the detection station is set, and a firing sensor and proximity switch are used to detect whether the mold core is fitted with pipe fittings to prevent the empty mold core from entering the mold release device.

Benefits of technology

It effectively avoids the empty mold core entering the mold release equipment, reduces the shutdown and maintenance of the production line, and ensures the normal operation of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a detection device for pipe fitting production, which comprises a rack, a conveying line for conveying a mold core is arranged on the rack, and a detection device for detecting whether the mold core is sleeved with a pipe fitting is arranged on a detection station of the rack. By arranging the detection device, when the conveying line drives the mold core to move to the detection station, the detection device can detect whether the mold core is sleeved with the pipe fitting or not, so that the situation that the production line is shut down due to the fact that the empty mold core without the pipe fitting is moved to demolding equipment by a mechanical arm is avoided, normal operation of the production line can be effectively guaranteed, and the probability of shutdown maintenance is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe fitting injection molding production, in particular to a detection device used for pipe fitting production. Background Art

[0002] Prior art, such as the Chinese utility model patent publication number CN220313992U, discloses a multi-directional manipulator. This prior art uses the manipulator to remove a mold core after injection molding from a transfer center and place the mold core, fitted with a pipe fitting, into a core demolding device for demolding, thereby separating the mold core from the pipe fitting.

[0003] Based on the above, in actual production, due to various factors, unmolded cores may appear in the transfer center. Because the pipe fittings produced are electrofusion pipe fittings, wire needs to be wrapped around the core surface before injection. When the unmolded core with wire is grasped by the robot and removed from the core by the mold removal equipment, the wire will scatter, causing the equipment to stop for encapsulation and maintenance, requiring the entire production line to be shut down for maintenance, affecting production efficiency and requiring further improvement. Utility Model Content

[0004] The present invention aims to solve at least one of the technical problems in the prior art. To this end, the present invention provides a detection device for pipe production.

[0005] A detection device for pipe production designed for this purpose includes a frame, a conveying line for conveying mold cores is provided on the frame, and a detection device for detecting whether a pipe is mounted on the mold core is provided at a detection station of the frame.

[0006] Preferably, the detection device comprises two spaced-apart opposing beam sensors;

[0007] Of the two through-beam sensors, one is used to transmit signals and the other is used to receive signals. When a pipe is provided on the core sleeve at the detection station, the pipe blocks the signal transmission of the two through-beam sensors.

[0008] Preferably, a detection element for detecting the mold core is provided on the detection station of the frame.

[0009] Preferably, the detection element is a proximity switch.

[0010] Preferably, the two through-beam sensors are spaced apart from each other.

[0011] Preferably, the through-beam sensor is a fiber optic sensor.

[0012] Preferably, the rack is provided with a pick-up and placement port, and the pick-up and placement port is spaced apart from the detection device in front and behind.

[0013] Compared to the prior art, the present invention features a detection device at the inspection station on the frame for detecting whether a pipe fitting is fitted onto the mold core. This device, when the conveyor line drives the mold core to the inspection station, can detect whether the mold core is fitted with a pipe fitting. This prevents an empty mold core without a pipe fitting from being moved to the demoulding equipment by the robot, which could cause the production line to shut down. This effectively ensures the normal operation of the production line and reduces the likelihood of downtime for maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is one of the three-dimensional structural diagrams of the present utility model;

[0015] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0016] Figure 3 This is the second schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 4 Schematic diagram of the structure of the mold core and pipe fittings. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] See also Figures 1-4 A detection device for pipe fitting production includes a frame 10, a conveying line 20 for conveying a mold core 40 is provided on the frame 10, and a detection device 60 for detecting whether a pipe fitting 50 is mounted on the mold core 40 is provided on the detection station of the frame 10.

[0020] The utility model is provided with a detection device. When the conveyor line drives the mold core to move to the detection station, the detection device can detect whether the mold core is covered with a pipe fitting, so as to avoid the empty mold core without a pipe fitting being moved to the demoulding equipment by the robot arm and causing the production line to stop. It can effectively ensure the normal operation of the production line and reduce the chance of shutdown for maintenance.

[0021] See also Figure 2 , the detection device 60 includes two spaced-apart through-beam sensors 610;

[0022] Of the two through-beam sensors 610 , one through-beam sensor 610 is used to transmit signals, and the other through-beam sensor 610 is used to receive signals; when the mold core 40 located at the detection station is provided with a pipe fitting 50 , the pipe fitting 50 blocks the signal transmission of the two through-beam sensors 610 .

[0023] See also Figure 2 and Figure 4 Because the thickness of a single mold core 40 is different from that of a mold core fitted with a tube 50, when a mold core 40 carrying a tube 50 moves to the inspection station, the tube 50 blocks the signal transmission from the two through-beam sensors 610. When signal transmission is interrupted, the system determines that the mold core 40 contains a tube 50. If the mold core 40 is already at the inspection station, the two through-beam sensors 610 can still transmit signals, and the mold core 40 is determined to be free of the tube 50. This detection method effectively prevents mold cores 40 without tubes 50 from entering the demolding equipment.

[0024] See also Figure 2 The inspection station of the frame 10 is provided with a detection element 70 for detecting the mold core 40. The detection element 70 is used to detect whether the mold core 40 is located in the inspection station while being driven by the conveyor line 20. The detection element 70 is used to assist the through-beam sensor 610 in performing detection. The detection element 70 is used to determine whether the mold core 40 is located in the inspection station, and the through-beam sensor 610 is used to determine whether the mold core 40 is located in the inspection station.

[0025] In the present invention, the detection element 70 is a proximity switch.

[0026] In the present invention, two through-beam sensors 610 are arranged vertically and spaced apart.

[0027] In the present invention, the through-beam sensor 610 is a fiber optic sensor.

[0028] See also Figure 1 The rack 10 is provided with a pick-up and placement port 100 , and the pick-up and placement port 100 is spaced apart from the detection device 60 in front and back.

[0029] In the present invention, the conveyor line 20 adopts an existing chain-type conveyor line, and a fixing seat 30 for fixing the mold core 40 is provided on the conveyor line 20 .

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. The terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated.

[0031] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A detection device for pipe production, comprising a frame (10), wherein a conveying line (20) for conveying a mold core (40) is provided on the frame (10), characterized in that: A detection device (60) for detecting whether a pipe (50) is sleeved on the mold core (40) is provided on the detection station of the frame (10).

2. A detection device for pipe production according to claim 1, characterized in that: The detection device (60) includes two spaced-apart opposing beam sensors (610); Of the two through-beam sensors (610), one through-beam sensor (610) is used to transmit signals, and the other through-beam sensor (610) is used to receive signals; when a mold core (40) located at a detection station is sleeved with a pipe fitting (50), the pipe fitting (50) blocks signal transmission of the two through-beam sensors (610).

3. The detection device for pipe production according to claim 1, characterized in that: A detection element (70) for detecting the mold core (40) is provided on the detection station of the frame (10).

4. The detection device for pipe production according to claim 3, characterized in that: The detection element (70) is a proximity switch.

5. The detection device for pipe production according to claim 2, characterized in that: Two through-beam type sensors (610) are arranged vertically and spaced apart.

6. The detection device for pipe production according to claim 2, characterized in that: The through-beam sensor (610) is an optical fiber sensor.

7. The detection device for pipe production according to claim 1, characterized in that: The frame (10) is provided with a pick-up and placement port (100), and the pick-up and placement port (100) is spaced apart from the detection device (60) in front and back.

Citation Information

Patent Citations

  • Manipulator capable of being operated in multiple directions

    CN220313992U