Wire shifting mechanism for inductor winding machine

Abstract

The utility model relates to a wire shifting mechanism for an inductor winding machine. The wire shifting mechanism for the inductor winding machine comprises a supporting frame, a first air cylinder installed on the supporting frame, a first translation plate connected with the first air cylinder, a second air cylinder installed on the first translation plate and a second translation plate connected with the second air cylinder. The second translation plate is provided with a sawtooth structure, the first translation plate is provided with a gear matched with the sawtooth structure, the gear is provided with a thread shifting column, the thread shifting column is provided with a thread shifting rod, and the end of the thread shifting rod is provided with an arc-shaped structure used for shifting threads. The wire shifting mechanism for the inductor winding machine is simple in structure, convenient to install and low in failure rate.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, in particular to a wire-dipping mechanism for an inductor winding machine. Background Art

[0002] Inductors are components that store and release electrical energy and are widely used in electronics, communications, and power generation. Inductor winding machines are automated devices that wind copper wire around an inductor bobbin to produce inductors, improving inductor production efficiency.

[0003] An inductor winding machine primarily consists of a winding mechanism, a wire shifting mechanism, and a cutting head mechanism. The winding mechanism is used to wind the inductor copper wire onto the inductor bobbin. The wire shifting mechanism shifts and moves the inductor copper wire to a specific position based on the winding process. The cutting head mechanism cuts the inductor copper wire after winding. However, the wire shifting mechanism in related art is complex and has a high failure rate. Utility Model Content

[0004] Based on this, it is necessary to provide a wire-dipping mechanism for an inductor winding machine to address the problems of complex structure and high failure rate of the wire-dipping mechanism in the related art.

[0005] A wire-spinning mechanism for an inductor winding machine comprises a support frame, a first cylinder mounted on the support frame, a first translation plate connected to the first cylinder, a second cylinder mounted on the first translation plate, and a second translation plate connected to the second cylinder;

[0006] The second translation plate is provided with a sawtooth structure, the first translation plate is installed with a gear matching the sawtooth structure, the gear is installed with a wire-drifting column, the wire-drifting rod is installed on the wire-drifting column, and the end of the wire-drifting rod is provided with an arc structure for diverting the wire.

[0007] The wire-digging mechanism for the inductor winding machine comprises a support frame, a first cylinder mounted on the support frame, a first translation plate connected to the first cylinder, a second cylinder mounted on the first translation plate, and a second translation plate connected to the second cylinder; a serration structure is provided on the second translation plate, a gear matching the serration structure is mounted on the first translation plate, a wire-digging post is mounted on the gear, a wire-digging rod is mounted on the wire-digging post, and an arc-shaped structure for wire-digging is provided at the end of the wire-digging rod. When the wire-digging mechanism for the inductor winding machine is working, the first cylinder can drive the first translation plate to perform translational motion, and the first translation plate can then drive the gear, the second cylinder and the second translation plate to move, thereby moving the wire-digging rod to a suitable position; the second cylinder can drive the second translation plate to perform translational motion, and the second translation plate can then drive the gear to rotate, and the gear rotation can then drive the wire-digging rod to rotate through the serration structure, and finally the wire-digging action is completed by relying on the arc-shaped structure on the wire-digging rod. The wire-digging mechanism for the inductor winding machine has a simple structure. Through the mutual cooperation of the support frame, the first cylinder, the first translation plate, the second cylinder, the second translation plate, the gear, the wire-digging column, and the wire-digging rod, the wire-digging action can be completed efficiently, the failure rate is low, and the wire-digging mechanism is suitable for a wide range of applications.

[0008] In one embodiment, the support frame includes a first support plate, a second support plate, a first crossbeam connecting the first support plate and the second support plate, and a second crossbeam connecting the first support plate and the second support plate;

[0009] The first crossbeam is mounted on the upper side of the second crossbeam;

[0010] The first cylinder is mounted on the first supporting plate.

[0011] In one embodiment, the support frame further includes a fixing block, the fixing block is mounted on the first support plate, and the first cylinder is mounted on the fixing block.

[0012] In one embodiment, the second cylinder is mounted on an end of the first translation plate away from the first cylinder.

[0013] In one embodiment, a plurality of limit blocks are fixedly mounted on the first translation plate, and the limit blocks are used to limit the second translation plate.

[0014] In one embodiment, the limiting block is provided with a sliding groove that cooperates with the second translation plate.

[0015] In one embodiment, the wire-drifting post is provided with a first through hole that matches the wire-drifting rod, and the first through hole extends in a horizontal direction.

[0016] In one embodiment, a second through hole cooperating with the wire-drying post and a third through hole cooperating with the gear are provided on the first translation plate, the second through hole extends in a vertical direction, and the third through hole extends in a horizontal direction.

[0017] In one embodiment, the first cylinder is connected to the first translation plate via a first driving block;

[0018] The first driving block is engaged and connected with the first translation plate.

[0019] In one embodiment, the second cylinder is connected to the second translation plate via a second driving block;

[0020] The second driving block is engaged and connected with the second translation plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of the wire-digging mechanism of the inductor winding machine of the present invention;

[0022] Figure 2 for Figure 1 Schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 3 for Figure 1 Schematic diagram of the structure of the middle support frame;

[0024] Figure 4 for Figure 1 - Schematic diagram of local coordination structure;

[0025] Figure 5 for Figure 1 Schematic diagram of another local coordination structure;

[0026] Figure 6 for Figure 5 Schematic diagram of the structure of the middle limit block;

[0027] Among them, 10 is a support frame, 20 is a first cylinder, 30 is a first translation plate, 40 is a second cylinder, 50 is a second translation plate, 60 is a gear, 70 is a wire-dial column, 80 is a wire-dial rod, 11 is a first support plate, 12 is a second support plate, 13 is a first beam, 14 is a second beam, 15 is a fixed block, 21 is a first driving block, 31 is a limiting block, 311 is a slide groove, 32 is a second through hole, 33 is a third through hole, 41 is a second driving block, 51 is a serrated structure, 71 is a first through hole, 72 is a locking hole, and 81 is an arc structure. DETAILED DESCRIPTION

[0028] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0029] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only."

[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0031] The utility model discloses a wire-digging mechanism for an inductor winding machine.

[0032] like Figures 1 to 6 As shown, the wire-digging mechanism for the inductor winding machine includes a support frame 10, a first cylinder 20 installed on the support frame 10, a first translation plate 30 connected to the first cylinder 20, a second cylinder 40 installed on the first translation plate 30, and a second translation plate 50 connected to the second cylinder 40; a serration structure 51 is provided on the second translation plate 50, a gear 60 matching the serration structure 51 is installed on the first translation plate 30, a wire-digging post 70 is installed on the gear 60, a wire-digging rod 80 is installed on the wire-digging post 70, the wire-digging rod 80 is detachably connected to the wire-digging post 70, and an arc-shaped structure 81 for diverting the wire is provided at the end of the wire-digging rod 80.

[0033] The wire-digging mechanism for the inductor winding machine comprises a support frame, a first cylinder mounted on the support frame, a first translation plate connected to the first cylinder, a second cylinder mounted on the first translation plate, and a second translation plate connected to the second cylinder; a serration structure is provided on the second translation plate, a gear matching the serration structure is mounted on the first translation plate, a wire-digging post is mounted on the gear, a wire-digging rod is mounted on the wire-digging post, and an arc-shaped structure for diverting the wire is provided at the end of the wire-digging rod. When the wire-digging mechanism for the inductor winding machine is working, the first cylinder can drive the first translation plate to perform translational motion, and the first translation plate can then drive the gear, the second cylinder and the second translation plate to move, thereby moving the wire-digging rod to a suitable position; the second cylinder can drive the second translation plate to perform translational motion, and the second translation plate can then drive the gear to rotate through the serration structure, and the gear rotation can then drive the wire-digging rod to rotate, and finally the wire-digging action is completed by relying on the arc-shaped structure on the wire-digging rod. The wire-digging mechanism for the inductor winding machine has a simple structure. Through the mutual cooperation of the support frame, the first cylinder, the first translation plate, the second cylinder, the second translation plate, the gear, the wire-digging column, and the wire-digging rod, the wire-digging action can be completed efficiently, the failure rate is low, and the wire-digging mechanism is suitable for a wide range of applications.

[0034] Among them, the support frame 10 includes a first support plate 11, a second support plate 12, a first crossbeam 13 connecting the first support plate 11 and the second support plate 12, and a second crossbeam 14 connecting the first support plate 11 and the second support plate 12; the first crossbeam 13 is installed on the upper side of the second crossbeam 14; and the first cylinder 20 is installed on the first support plate 11. The first crossbeam 13 and the second crossbeam 14 can enhance the load-bearing capacity and structural strength of the support frame 10, improve the structural stability of the support frame 10, and ensure the normal operation of the wire-pulling mechanism for the inductor winding machine. Furthermore, in order to enable the first translation plate 30 to perform translational movement relative to the first crossbeam 13, a limiting support structure (not shown) can be set on the first crossbeam 13 to provide limiting support for the first translation plate 30, so that the movement of the first translation plate 30 is smoother.

[0035] Furthermore, the support frame 10 further includes a fixing block 15, which is mounted on the first support plate 11, and the first cylinder 20 is mounted on the fixing block 15. By mounting the first cylinder 20 on the fixing block 15, and the fixing block 15 on the first support plate 11, the installation of the first cylinder 20 is made more stable.

[0036] The second cylinder 40 is mounted on the end of the first translation plate 30 away from the first cylinder 20. Mounting the second cylinder 40 on the end of the first translation plate 30 away from the first cylinder 20 can prevent the first cylinder 20 and the second cylinder 40 from interfering with each other, making the layout of the wire-dipping mechanism for the inductor winding machine more reasonable and reducing space waste.

[0037] A plurality of limit blocks 31 are fixedly mounted on the first translation plate 30, and the limit blocks 31 are used to limit the second translation plate 50. By limiting the second translation plate 50 by the limit blocks 31, the movement of the second translation plate 50 is more stable.

[0038] Furthermore, the limit block 31 is provided with a slide groove 311 that matches the second translation plate 50. The second translation plate 50 can slide in the slide groove 311, and the slide groove 311 contacts the sliding surface of the second translation plate 50, making the movement of the second translation plate 50 more stable.

[0039] Among them, the dial post 70 is provided with a first through hole 71 that matches the dial rod 80, and the first through hole 71 extends in the horizontal direction. Through the first through hole 71, the dial rod 80 can be installed on the dial post 70. Furthermore, the dial post 70 is also provided with a locking hole 72 that matches the dial rod 80, the locking hole 72 is connected to the first through hole 71, and the locking hole 72 extends in the vertical direction. After the dial rod 80 is installed on the dial post 70, a locking bolt is installed in the locking hole 72 to achieve a fixed connection between the dial rod 80 and the dial post 70.

[0040] Furthermore, the first translation plate 30 is provided with a second through hole 32 for engaging the wire-dial post 70 and a third through hole 33 for engaging the gear 60. The second through hole 32 is connected to the third through hole 33, and the second through hole 32 extends in the vertical direction, while the third through hole 33 extends in the horizontal direction. Since the movement direction of the second translation plate 50 is horizontal, the rotation axis of the gear 60 is vertical, the wire-dial post 70 is arranged in the vertical direction, and the wire-dial lever 80 rotates in the horizontal direction, the mutual cooperation between the second through hole 32 and the third through hole 33 makes the installation of the wire-dial post 70 and the gear 60 more convenient.

[0041] The first cylinder 20 is connected to the first translation plate 30 via the first driving block 21. The first driving block 21 is engaged with the first translation plate 30. The first driving block 21 makes the connection between the first cylinder 20 and the first translation plate 30 more stable.

[0042] Furthermore, the second cylinder 40 is connected to the second translation plate 50 via a second driving block 41. The second driving block 41 is engaged with the second translation plate 50. The second driving block 41 makes the connection between the second cylinder 40 and the second translation plate 50 more stable.

[0043] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0044] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A wire-digging mechanism for an inductor winding machine, characterized in that: It includes a support frame, a first cylinder mounted on the support frame, a first translation plate connected to the first cylinder, a second cylinder mounted on the first translation plate, and a second translation plate connected to the second cylinder; The second translation plate is provided with a sawtooth structure, the first translation plate is installed with a gear matching the sawtooth structure, the gear is installed with a wire-drifting column, the wire-drifting rod is installed on the wire-drifting column, and the end of the wire-drifting rod is provided with an arc structure for diverting the wire.

2. The wire-digging mechanism for an inductor winding machine according to claim 1, characterized in that: The support frame includes a first support plate, a second support plate, a first crossbeam connecting the first support plate and the second support plate, and a second crossbeam connecting the first support plate and the second support plate; The first crossbeam is mounted on the upper side of the second crossbeam; The first cylinder is mounted on the first supporting plate.

3. The wire-digging mechanism for an inductor winding machine according to claim 2, characterized in that: The support frame further includes a fixing block, the fixing block is mounted on the first supporting plate, and the first cylinder is mounted on the fixing block.

4. The wire-digging mechanism for an inductor winding machine according to claim 3, characterized in that: The second cylinder is mounted on an end of the first translation plate away from the first cylinder.

5. The wire-digging mechanism for an inductor winding machine according to claim 4, characterized in that: A plurality of limit blocks are fixedly mounted on the first translation plate, and the limit blocks are used to limit the second translation plate.

6. The wire-digging mechanism for an inductor winding machine according to claim 5, characterized in that: The limiting block is provided with a sliding groove that matches the second translation plate.

7. The wire-digging mechanism for an inductor winding machine according to claim 6, characterized in that: The wire-drifting column is provided with a first through hole matched with the wire-drifting rod, and the first through hole extends in a horizontal direction.

8. The wire-digging mechanism for an inductor winding machine according to claim 7, characterized in that: The first translation plate is provided with a second through hole matched with the wire-drying post and a third through hole matched with the gear. The second through hole extends in a vertical direction, and the third through hole extends in a horizontal direction.

9. The wire-digging mechanism for an inductor winding machine according to any one of claims 1 to 8, characterized in that: The first cylinder is connected to the first translation plate via a first driving block; The first driving block is engaged and connected with the first translation plate.

10. The wire-digging mechanism for an inductor winding machine according to claim 9, characterized in that: The second cylinder is connected to the second translation plate via a second driving block; The second driving block is engaged and connected with the second translation plate.

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