Winding machine winding displacement device
Through the design of the wire mechanism and the wiring mechanism, the quality problems and risk of disconnection caused by copper wire outlet in the winding machine are solved, and efficient and low-difficulty winding operation is achieved.
Patent Information
- Application Number
- CN202422469142.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-12
AI Technical Summary
In existing wire winding machines, copper wires are easily destructive from the thread needle, resulting in reduced winding quality and risk of disconnection, making it difficult to manually remove them.
The wire mechanism and wire arrangement mechanism are used to guide and straighten the copper wire through the wire roller and clamping plate to avoid the curvature of the copper wire affecting the winding quality, and ensure that the needle enters the clamping plate gap in the vertical state, reducing the difficulty of manual operation.
The winding quality is improved, the influence of copper wire curvature is avoided, the risk of wire breakage and manual operation difficulty is reduced, and the winding efficiency is improved.
Smart Images
Figure CN223260460U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of winding machines, and in particular relates to a wire arrangement device for a winding machine. Background Art
[0002] During the winding process of existing winding machines, the copper wire needs to be drawn out from the wire needle. However, the wire outlet position at the wire needle easily causes the copper wire structure to be damaged, and may lead to a decline in the winding quality or even a malfunction. Moreover, since the copper wire is also stored in a coil before winding, directly drawing the wire out of the wire needle will cause the copper wire that comes out to retain a certain curvature, which affects the quality of the winding, and if the wire breaks at the needle mouth, it is difficult to manually remove the wire. Therefore, it is necessary to find a new winding method to reasonably arrange the cables and avoid the problems caused by the wire needle outlet to the greatest extent. In response to the above technical problems, the present invention aims to provide a wire arrangement method for a winding machine that effectively prevents the wire from coming out of the wire needle, improves the winding quality and efficiency, and reduces the difficulty of manual operation. Utility Model Content
[0003] The purpose of the utility model is to provide a wire arrangement device for a winding machine, which aims to solve the technical problems in the prior art that directly drawing wire from a wire needle will cause the copper wire of the wire to retain a certain curvature, affecting the quality of the winding, causing wire breakage at the needle mouth, and making it difficult to manually remove the wire.
[0004] To achieve the above-mentioned purpose, an embodiment of the present invention provides a wire arrangement device for a winding machine, comprising a mounting plate, on which a copper wire arrangement position is provided. A wire arrangement mechanism is installed on the copper wire arrangement position, and the wire arrangement mechanism is used to arrange the copper wire to the next workstation. A wire guide mechanism is arranged on the mounting plate and located at the front end of the copper wire arrangement position, and the wire guide mechanism is used to guide the copper wire into the wire arrangement mechanism. The wire arrangement mechanism comprises a mounting block, a mounting column, a wire arrangement needle, and two wire clamping plates. The mounting block is mounted on the mounting plate, and the mounting block is perpendicular to the horizontal plane. The mounting column is arranged on one side of the mounting block and is perpendicular to the mounting block. The two wire clamping plates are arranged oppositely at the bottom of the mounting block, and a gap is provided between the two wire clamping plates for the copper wire to pass through, and chamfers are provided on the upper and lower ends of the opposite sides of the two wire clamping plates. The wire arrangement needle passes through the mounting column and is arranged on the mounting column, and the lower end of the wire arrangement needle faces the gap between the two wire clamping plates. The wire guide mechanism guides the copper wire into the upper end of the wire arrangement needle.
[0005] Furthermore, a mounting hole is provided on one side of the mounting block, and a positioning screw hole is provided on the other side. The positioning screw hole is perpendicular to and communicates with the mounting hole. The mounting post is slidably mounted in the mounting hole, and a screw is connected to the positioning screw hole for fixing the mounting post.
[0006] Furthermore, one clamping plate is connected to the bottom of the mounting block, and the other clamping plate is connected to the opposite clamping plate by screws.
[0007] Furthermore, the wire mechanism includes two wire rollers, and the two wires are rotatably arranged on the mounting plate.
[0008] Furthermore, the wire guide mechanism further includes a wire guide plate, one end of which is rotatably disposed on the mounting plate, and the other end of which is rotatably connected to a wire roller close to the wire arrangement mechanism.
[0009] Furthermore, the device further includes a longitudinal movement module, which includes a drive cylinder and an L-shaped plate. The mounting plate is slidably mounted on the vertical surface of the L-shaped plate, and the drive cylinder is mounted on the horizontal surface of the L-shaped plate and connected to the mounting plate to drive the mounting plate to move in the vertical direction.
[0010] Furthermore, an opening is provided at the lower end of the mounting plate, and a baffle is provided on the vertical surface of the L-shaped plate. The baffle is located at the lower end of the opening and is used to limit the mounting plate.
[0011] Furthermore, it also includes a transverse moving module, the driving end of the transverse moving module is connected to the horizontal surface of the L-shaped plate, and the transverse moving module is used to drive the L-shaped plate to move in the horizontal direction.
[0012] The above one or more technical solutions in the wire arrangement device of a winding machine provided by the embodiment of the present invention have at least one of the following technical effects: the wire guide mechanism guides the copper wire on the copper wire roll to the wire needle of the wire arrangement mechanism, and the copper wire passes from the upper end of the wire needle to the lower end, and is taken out from the gap between the two wire clamping plates. When passing through the gap between the two wire clamping plates, the two wire clamping plates will straighten the copper wire passing through the two wire clamping plates to avoid affecting the winding quality due to the curvature of the copper wire itself. At the same time, the upper and lower ends of the wire clamping plates on the wire passing side are chamfered to avoid the wire clamping plates scratching or cutting the copper wire. At the same time, the wire needle is located above the gap between the two wire clamping plates, so that the copper wire on the wire needle enters the gap between the two wire clamping plates in a vertical state, avoiding the wire needle scratching or cutting the copper wire, which requires manual removal of the copper wire from the wire needle, reducing the difficulty of manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0014] Figure 1 The present invention provides a schematic structural diagram of a wire arrangement device for a winding machine.
[0015] Figure 2 The present invention is a partial structural diagram of a wire arrangement device for a winding machine provided in an embodiment of the present invention.
[0016] Figure numerals: 10, mounting plate; 11, opening; 20, cable routing mechanism; 21, mounting block; 22, mounting column; 23, cable routing needle; 24, wire clamping plate; 25, chamfer; 26, mounting hole; 27, positioning screw hole; 30, wire mechanism; 31, wire roller; 32, wire plate; 40, longitudinal moving module; 41, driving cylinder; 42, L-shaped plate; 43, baffle; 50, transverse moving module. DETAILED DESCRIPTION
[0017] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
[0018] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.
[0020] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.
[0021] In one embodiment of the present invention, reference Figure 1~Figure 2As shown, a wire arrangement device for a winding machine is provided, including a mounting plate 10, on which a copper wire arrangement position is provided. A wire arrangement mechanism 20 is installed on the copper wire arrangement position, and the wire arrangement mechanism 20 is used to arrange the copper wire to the next workstation. A wire guide mechanism 30 is arranged on the mounting plate 10 and is located at the front end of the copper wire arrangement position, and is used to guide the copper wire into the wire arrangement mechanism 20. The wire arrangement mechanism 20 includes a mounting block 21, a mounting column 22, a wire arrangement needle 23 and two wire clamping plates 24. The mounting block 21 is installed on the mounting plate 10, and the mounting block 21 is perpendicular to the horizontal plane. The mounting column 22 is arranged on one side of the mounting block 21 and is perpendicular to the mounting block 21. The two wire clamping plates 24 are arranged oppositely at the bottom of the mounting block 21, and a gap is provided between the two wire clamping plates 24 for the copper wire to pass through, and chamfers 25 are provided at the upper and lower ends of the opposite sides of the two wire clamping plates 24. A wire routing pin 23 extends through the mounting post 22 and is mounted on the post 22, with the lower end of the pin 23 facing the gap between the two clamping plates 24. A wire guide mechanism 30 guides the copper wire into the upper end of the wire routing pin 23. In this embodiment, the wire guide mechanism 30 guides the copper wire from the wire coil into the wire guide pin of the wire routing mechanism 20. The copper wire passes from the upper end of the wire guide pin to the lower end, and then exits the gap between the two clamping plates 24. When passing through the gap between the two wire clamping plates 24, the two wire clamping plates 24 will straighten the copper wire passing through the two wire clamping plates 24 to avoid affecting the winding quality due to the curvature of the copper wire itself. At the same time, the upper and lower ends of the wire clamping plates 24 on the wire passing side are chamfered 25 to avoid the wire clamping plates 24 scratching or cutting the copper wire. At the same time, the wire needle is located above the gap between the two wire clamping plates 24, so that the copper wire on the wire needle enters the gap between the two wire clamping plates 24 in a vertical state, avoiding the wire needle scratching or cutting the copper wire, thereby requiring manual removal of the copper wire from the wire needle, reducing the difficulty of manual operation.
[0022] Specifically, refer to Figure 1~Figure 2 As shown, mounting block 21 has a mounting hole 26 on one side and a positioning screw hole 27 on the other side. Positioning screw hole 27 is perpendicular to and communicates with mounting hole 26. Mounting post 22 is slidably mounted within mounting hole 26, and a screw connected to positioning screw hole 27 secures mounting post 22. In this embodiment, the position of mounting post 22 within mounting hole 26 is adjusted, and then the screw is inserted through positioning screw hole 27 to lock the mounting post 22 in place, thereby positioning the thread pin for the outlet. This makes it easier to adjust the thread pin position to accommodate different product specifications.
[0023] Specifically, refer to Figure 1~Figure 2 As shown, one clamping plate 24 is connected to the bottom of the mounting block 21, and the other clamping plate 24 is connected to the opposite clamping plate 24 by screws. In this embodiment, the gap between the two clamping plates 24 is adjusted by screws to accommodate copper wires of different thicknesses. The gap between the two clamping plates 24 is slightly larger than the copper wire, allowing the two clamping plates 24 to straighten the copper wire.
[0024] Specifically, refer to Figure 1~Figure 2 As shown, the wire guide mechanism 30 includes two wire guide rollers 31, and the two wire guides are rotatably mounted on the mounting plate 10. In this embodiment, when the copper wire is unwound from the wire coil, it first passes through the two wire guide rollers 31 before entering the thread needle. The two wire guide rollers 31 can tighten the copper wire, making it easier for the copper wire to enter the thread needle.
[0025] Specifically, refer to Figure 1~Figure 2 As shown, the wire guide mechanism 30 further includes a wire guide plate 32. One end of the wire guide plate 32 is rotatably mounted on the mounting plate 10, and the other end of the wire guide plate 32 is rotatably connected to a wire roller 31 located near the wire arrangement mechanism 20. In this embodiment, the position of the wire roller 31 is adjusted by the wire guide plate 32, so that the lower end of the wire roller 31 is closer to the top of the thread needle, facilitating the entry of the copper wire into the thread needle.
[0026] Specifically, refer to Figure 1~Figure 2 As shown, the assembly also includes a longitudinal movement module 40, which comprises a drive cylinder 41 and an L-shaped plate 42. The mounting plate 10 is slidably mounted on the vertical surface of the L-shaped plate 42. The drive cylinder 41 is mounted on the horizontal surface of the L-shaped plate 42 and is connected to the mounting plate 10 to drive the mounting plate 10 in the vertical direction. In this embodiment, the drive mechanism drives the mounting plate 10 in the vertical direction, making the position of the cable terminal adjustable, which better meets the needs of processing coils of various specifications.
[0027] Specifically, refer to Figure 1~Figure 2 As shown, the lower end of the mounting plate 10 is further provided with an opening 11, and a baffle 43 is further provided on the vertical surface of the L-shaped plate 42. The baffle 43 is located at the lower end of the opening 11 and is used to limit the position of the mounting plate 10. In this embodiment, the baffle 43 is used to limit the position of the mounting plate 10 to prevent the mounting plate 10 from sliding off the L-shaped plate 42.
[0028] Specifically, refer to Figure 1~Figure 2 As shown, the assembly also includes a transverse movement module 50. The driving end of the transverse movement module 50 is connected to the horizontal surface of the L-shaped plate 42. The transverse movement module 50 is used to drive the L-shaped plate 42 to move horizontally. In this embodiment, the transverse movement module 50 drives the mounting plate 10 to move horizontally, making the position of the cable terminal adjustable, which better meets the needs of processing coils of various specifications.
[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A wire arrangement device for a winding machine, characterized in that: include: A mounting plate, wherein a copper wire arrangement position is provided on the mounting plate; A wire arrangement mechanism, which is installed on the copper wire arrangement position and is used to arrange the copper wire to the next station; A wire guide mechanism, the wire guide mechanism being arranged on the mounting plate and located at the front end of the copper wire arrangement position, and being used to guide the copper wire into the arrangement mechanism; Among them, the wire arrangement mechanism includes a mounting block, a mounting column, a wire arrangement needle and two wire clamping plates; the mounting block is installed on the mounting plate, and the mounting block is perpendicular to the horizontal plane; the mounting column is arranged on one side of the mounting block, and is perpendicular to the mounting block; the two wire clamping plates are oppositely arranged at the bottom of the mounting block, and a gap is provided between the two wire clamping plates for the copper wire to pass through, and chamfers are provided on the upper and lower ends of the opposite sides of the two wire clamping plates; the wire arrangement needle passes through the mounting column and is arranged on the mounting column, and the lower end of the wire arrangement needle faces the gap between the two wire clamping plates, and the wire mechanism guides the copper wire into the upper end of the wire arrangement needle.
2. The wire arranging device for a winding machine according to claim 1, characterized in that: A mounting hole is provided on the side of the mounting block, and a positioning screw hole is provided on the other side. The positioning screw hole is perpendicular to the mounting hole and connected to the mounting hole; the mounting column is slidably installed in the mounting hole, and a screw is connected to the positioning screw hole for fixing the mounting column.
3. The wire arranging device for a winding machine according to claim 1, characterized in that: One of the clamping plates is connected to the bottom of the mounting block, and the other clamping plate is connected to the opposite clamping plate through screws.
4. The wire arranging device for a winding machine according to claim 1, characterized in that: The wire mechanism includes two wire rollers, and the two wires are rotatably arranged on the mounting plate.
5. The wire arrangement device for a winding machine according to claim 4, characterized in that: The wire guide mechanism further includes a wire guide plate, one end of which is rotatably disposed on the mounting plate, and the other end of which is rotatably connected to the wire roller close to the wire arrangement mechanism.
6. The wire arranging device for a winding machine according to claim 1, characterized in that: It also includes a longitudinal moving module, which includes a driving cylinder and an L-shaped plate; the mounting plate is slidably arranged on the vertical surface of the L-shaped plate, and the driving cylinder is arranged on the horizontal surface of the L-shaped plate. The driving cylinder is connected to the mounting plate and is used to drive the mounting plate to move in the vertical direction.
7. The wire arranging device for a winding machine according to claim 6, characterized in that: An opening is further provided at the lower end of the mounting plate, and a baffle is further provided on the vertical surface of the L-shaped plate. The baffle is located at the lower end of the opening and is used to limit the mounting plate.
8. The wire arranging device for a winding machine according to claim 6, characterized in that: It also includes a transverse moving module, a driving end of which is connected to the horizontal surface of the L-shaped plate, and the transverse moving module is used to drive the L-shaped plate to move in the horizontal direction.