Limiting bracket mounting structure for new energy battery box body

Through bolt-fixed installation and mass-produced limit bracket structure, the complex welding of the limit bracket of the new energy battery box is solved, and the effect of simplifying installation and reducing costs is achieved.

CN223260760UActive Publication Date: 2025-08-22CHONGQING PINGWEI AUTOMOBILE SYST CO LTD
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Patent Information

Application Number
CN202422362764.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-22
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

The welding and installation process of the existing new energy battery box limit bracket is complex, has high cost and is difficult to ensure consistent installation accuracy.

Method used

The limit bracket structure is adopted for bolt-fixed installation, and mass production is carried out in combination with stamping or casting processes, and the stable installation of the limit bracket is achieved by using bolts and connecting seats.

Benefits of technology

Reduces installation difficulty and cost, improves the consistency of installation accuracy, and simplifies the installation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223260760U_ABST
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Abstract

The utility model discloses a limit bracket mounting structure for a new energy battery box body, which comprises a boundary beam and a cross beam, a connecting seat is arranged on the side part of the boundary beam, the connecting seat is perpendicular to the boundary beam, the cross beam is sleeved on the connecting seat and is fixedly mounted through a bolt, a limit bracket is also arranged between the cross beam and the bolt, and the limit bracket is fixed on the cross beam. The limiting support comprises a horizontal installation section and a limiting section which vertically extends downwards relative to the horizontal installation section, the limiting support is locked between the cross beam and the bolt through the horizontal installation section, and the limiting section can be tightly attached to the side beam and the side portion of the cross beam. The limiting support has the advantages that compared with a traditional welding fixing mode, the mode that the limiting supports are fixedly installed through the bolts has the advantages that the installation difficulty is greatly reduced, the welding cost is also saved, the limiting supports can be produced in batches through the stamping or casting technology, and therefore it can be guaranteed that the installation accuracy of all the limiting supports is kept consistent.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy batteries, and in particular to a limiting bracket installation structure for a new energy battery box. Background Art

[0002] New energy batteries are an important component of new energy vehicles and can directly provide power for new energy vehicles. In terms of structural composition, new energy batteries are composed of multiple battery packs and battery boxes. When the battery pack is installed in the battery box, it is generally necessary to set a limit bracket at the end of the box corresponding to the battery pack to ensure that the battery pack can be accurately positioned and installed.

[0003] In the prior art, the limiting bracket is installed on the beam at a right angle inside the battery box by welding. A welding positioning fixture is required to achieve precise welding of the bracket, which has technical problems such as complex process, difficult welding and high labor cost. Utility Model Content

[0004] In view of this, the present invention provides a limiting bracket installation structure for a new energy battery box, aiming to reduce the installation difficulty and installation cost of the limiting bracket.

[0005] To achieve the above purpose, the technical solution of this utility model is as follows:

[0006] A limit bracket mounting structure for a new energy battery box, comprising a battery box, wherein the battery box has vertically connected side beams and cross beams, the side portions of the side beams are provided with connecting seats, and the ends of the cross beams are fixedly sleeved on the connecting seats, characterized in that a limit bracket is provided on the upper side of the end portion of the cross beam, the limit bracket has a horizontal mounting section and a limit section extending vertically downward from one end of the horizontal mounting section, the horizontal mounting section is supported on the upper area of ​​the cross beam corresponding to the connecting seat, the horizontal mounting section, the cross beam and the connecting seat inside the cross beam are locked together by bolts passed from top to bottom, and the limit section is a block structure, and its two inner sides perpendicular to each other respectively abut against the side beams and the side portions of the cross beam.

[0007] With the above structure, the limit bracket is fixed with bolts, which greatly reduces the installation difficulty and saves welding costs compared to traditional welding fixation. In addition, the limit bracket can be mass-produced through stamping or casting processes, which can ensure that the installation accuracy of each limit bracket remains consistent.

[0008] Preferably, the connecting seat has extensions extending along the length direction of the side beam on both sides, and screws are provided between the extensions and the side beam.

[0009] Preferably, a partition is provided inside the crossbeam, extending along the length of the crossbeam and dividing the interior of the crossbeam into an upper chamber and a lower chamber. The connecting base is provided with a first protrusion and a second protrusion corresponding to the upper chamber and the lower chamber, respectively, and the tops of the first protrusion and the second protrusion are each provided with a threaded mounting hole. This structure ensures stable installation between the connecting base and the crossbeam.

[0010] Preferably, a positioning observation hole is provided on the top of the crossbeam, and the bolt is placed inside the upper chamber through the positioning observation hole and locked in the threaded mounting hole. The above structure can facilitate the bolt installation between the second protrusion and the crossbeam.

[0011] Preferably, the first protrusion and the second protrusion are distributed in a stepped manner, and the end of the partition is placed inside the crossbeam. With the above structure, it is possible to ensure that the crossbeam can be sheathed outside the connecting seat.

[0012] Preferably, the limiting section is in close contact with the extension portion and the side of the beam. The above structure can ensure that the limiting bracket can stably limit the battery pack.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The limit bracket installation structure for the new energy battery box provided by the utility model is used. By fixing the limit bracket with bolts, the installation difficulty is greatly reduced compared with traditional welding fixation, and the welding cost is saved. In addition, the limit bracket can be mass-produced through stamping or casting processes, thereby ensuring that the installation accuracy of each limit bracket remains consistent. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a reference diagram of the actual application state of the limiting bracket 5;

[0016] Figure 2 for Figure 1 Explosion diagram of

[0017] Figure 3 for Figure 1 Schematic cross-sectional view of . DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the embodiments and accompanying drawings.

[0019] like Figure 1 and Figure 2As shown, a limit bracket installation structure for a new energy battery box includes a battery box, the battery box has a vertically connected side beam 1 and a cross beam 2, a connecting seat 3 is installed on the side of the side beam 1, and the end of the cross beam 2 is fixedly mounted on the connecting seat 3. In this embodiment, a limit bracket 5 is installed on the upper side of the end of the cross beam 2, and the limit bracket 5 has a horizontal mounting section 5a and a limit section 5b extending vertically downward from one end of the horizontal mounting section 5a. The horizontal mounting section 5a is supported on the upper side area of ​​the cross beam 2 corresponding to the connecting seat 3, and the horizontal mounting section 5a, the cross beam 2 and the connecting seat 3 inside the cross beam 2 are locked together by bolts 4 penetrated from top to bottom. The limit section 5b is a block structure, and its two inner sides perpendicular to each other are respectively against the side of the side beam 1 and the cross beam 2.

[0020] With this design, the limiting bracket 5 is cleverly fixed to the upper side of the beam 2 with the help of bolts 4 and the connecting seat 3. Compared with the traditional welding fixing method, it greatly reduces the installation difficulty, speeds up the installation, and also saves welding costs.

[0021] In this embodiment, the limiting bracket 5 is made by a stamping process, and can also be mass-produced by a casting process, so that the installation accuracy of each limiting bracket 5 can be consistent.

[0022] like Figure 1 As shown, extensions 3a extend from both sides of the connecting base 3 along the length of the side beam 1. The extensions 3a are secured to the side beam 1 via screws 6. This ensures that the connecting base 3 can be stably mounted on the side of the side beam 1, thereby ensuring the stable installation of the crossbeam 2. In this embodiment, the extensions 3a on either side are secured to the side beam 1 via four screws 6. When the limiting bracket 5 is mounted on the crossbeam 2, one side of the limiting segment 5b can abut against the extension 3a of the connecting base 3.

[0023] like Figure 3 As shown, a partition 2a is formed inside the beam 2, and the partition 2a extends along the length direction of the beam 2. The partition 2a divides the interior of the beam 2 into an upper chamber 2b and a lower chamber 2c. The connecting seat 3 is respectively provided with a first protrusion 3b and a second protrusion 3c corresponding to the upper chamber 2b and the lower chamber 2c, and the top of the first protrusion 3b and the second protrusion 3c are both provided with a threaded mounting hole 3d. With such a design, the beam 2 can be further stably mounted on the connecting seat 3 by passing two bolts 4 between the beam 2 and the connecting seat 3 for fixing.

[0024] In this embodiment, the connecting seat 3 is integrally formed, the first protrusion 3b and the second protrusion 3c are distributed in a stepped manner, and the end of the partition 2a is formed inside the beam 2 to ensure that the second protrusion 3c can be inserted into the lower chamber 2c.

[0025] Furthermore, a positioning observation hole 2d is formed on the top of the crossbeam 2, and the bolt 4 is placed inside the upper chamber 2b through the positioning observation hole 2d and is used to connect the second protrusion 3c and the partition 2a.

[0026] Finally, it should be noted that the above description is only a preferred embodiment of the present invention. Under the guidance of the present invention, ordinary technicians in this field can make various similar expressions without violating the purpose and claims of the present invention. Such changes fall within the scope of protection of the present invention.

Claims

1. A limit bracket mounting structure for a new energy battery box, comprising a battery box, wherein the battery box has a side beam (1) and a cross beam (2) connected vertically, a connecting seat (3) is provided on the side of the side beam (1), and the end of the cross beam (2) is fixedly sleeved on the connecting seat (3), characterized in that: A limiting bracket (5) is provided on the upper side of the end of the crossbeam (2), and the limiting bracket (5) has a horizontal mounting section (5a) and a limiting section (5b) extending vertically downward from one end of the horizontal mounting section (5a). The horizontal mounting section (5a) is supported on the upper side area of ​​the corresponding connecting seat (3) of the crossbeam (2). The horizontal mounting section (5a), the crossbeam (2) and the connecting seat (3) inside the crossbeam (2) are locked together by bolts (4) passing through from top to bottom. The limiting section (5b) is a block structure, and its two inner sides perpendicular to each other respectively abut against the side beam (1) and the side of the crossbeam (2).

2. The position limiting bracket installation structure for a new energy battery box according to claim 1 is characterized in that: Extension portions (3a) are provided on both sides of the connecting seat (3) along the length direction of the side beam (1), and screws (6) are provided between the extension portions (3a) and the side beam (1).

3. The position limiting bracket installation structure for a new energy battery box according to claim 1 is characterized in that: A partition (2a) is provided inside the crossbeam (2), and the partition (2a) extends along the length direction of the crossbeam (2). The partition (2a) divides the interior of the crossbeam (2) into an upper chamber (2b) and a lower chamber (2c). The connecting seat (3) is provided with a first protrusion (3b) and a second protrusion (3c) corresponding to the upper chamber (2b) and the lower chamber (2c), respectively. The tops of the first protrusion (3b) and the second protrusion (3c) are both provided with threaded mounting holes (3d).

4. The position limiting bracket installation structure for a new energy battery box according to claim 3 is characterized in that: A positioning observation hole (2d) is provided on the top of the crossbeam (2), and the bolt (4) is placed inside the upper chamber (2b) through the positioning observation hole (2d) and locked in the threaded mounting hole (3d).

5. The position limiting bracket installation structure for a new energy battery box according to claim 3 is characterized in that: The first protrusion (3b) and the second protrusion (3c) are distributed in a stepped manner, and the end of the partition (2a) is placed inside the crossbeam (2).

6. The position limiting bracket installation structure for a new energy battery box according to claim 2, characterized in that: The limiting section (5b) is in close contact with the extension portion (3a) and the side of the crossbeam (2).