Waterproof breathable plastic shell
By designing breathable holes and waterproof breathable films in the plastic rubber shell and adding a flame retardant layer, the heat dissipation and waterproofing problems of the plastic rubber shell are solved, the durability and safety of the rubber shell are improved, and the terminal overheating and fire risks are avoided.
Patent Information
- Application Number
- CN202422102101.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing plastic rubber shell lacks waterproof and breathable structure, which causes the terminal to overheat and affect data transmission efficiency, and there is a fire risk for flammable materials.
Design a waterproof and breathable plastic shell, which uses breathable holes and waterproof and breathable membrane on the female end socket, adds a flame retardant layer and a protective layer to ensure heat dissipation and waterproof performance, and use brominated flame retardant and nylon materials to improve safety.
Effective heat dissipation and waterproofing, extend the life of the rubber shell, improve durability and safety performance, and prevent fire risks.
Smart Images

Figure CN223260941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic shells, in particular to a waterproof and breathable plastic shell. Background Art
[0002] A plastic housing is a device that insulates and secures terminals in place, ensuring connector intermateability and dimensional stability. It provides mechanical protection and support for the terminals, protecting them from potential corrosion in the operating environment. Data transmission between terminals generates heat during use, which, if not removed promptly, can affect data transmission efficiency. This heat removal must also ensure the housing's waterproof properties, necessitating a waterproof and breathable housing.
[0003] Most existing plastic shells are closed and lack a waterproof and breathable structure. This can cause the wires and terminals that transmit data to overheat during use, affecting not only the data transmission efficiency but also the service life of the terminals. In addition, the existing shell materials are flammable and have not undergone fireproofing treatment. If the terminal connection inside the shell is short-circuited during use, there is a risk of fire.
[0004] Therefore, those skilled in the art provide a waterproof and breathable plastic shell to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a waterproof and breathable plastic shell is proposed. Three parallel male plugs are fixedly arranged at the center of one side of the male shell wire end, female sockets are slidingly sleeved on the surfaces of the three male plug rods, a female shell wire end is fixedly arranged on the side of the female socket away from the male shell wire end, two rows of air holes are respectively provided on the upper end face and the lower end face of the female socket close to the female shell wire end, a cavity is provided at one end of the two rows of air holes away from the upper surface of the female socket, and a waterproof and breathable membrane is fixedly provided on the side of the cavity away from the air holes. The air holes can allow the heat generated when data is transmitted between the terminals to escape through the air holes. At the same time, the waterproof and breathable membrane can effectively prevent moisture from entering the interior of the electronic device through the air holes, protecting the internal components from being invaded by water vapor. Adding a flame retardant layer and a protective layer to the material structure of the shell not only prolongs the life of the shell, improves its durability, but also increases its safety performance.
[0006] To achieve the above-mentioned object, the utility model provides the following technical solution: a waterproof and breathable plastic shell, comprising a male shell wire end, three male end plugs fixedly arranged in parallel at the center of one side of the male shell wire end, female end sockets slidingly sleeved on the surfaces of the three male end plugs, and a female shell wire end fixedly arranged on the side of the female end socket away from the male shell wire end;
[0007] The material structure of the male shell wire end is a protective layer, a flame retardant layer and a base layer from the outside to the inside. The material structure of the male end plug, the female end socket and the female shell wire end is the same as that of the male shell wire end;
[0008] The upper end surface and the lower end surface of the female end socket are respectively provided with two rows of ventilation holes on the side close to the wire end of the female shell, and the two rows of ventilation holes are provided with a cavity on the end away from the upper surface of the female end socket, and a waterproof breathable membrane is fixedly provided inside the cavity on the side away from the ventilation holes;
[0009] A lock box is fixedly provided at the center of the upper end surface and the lower end surface of the female socket away from the female shell wire end, and a lock hole is provided on the lock box on the side away from the female socket. A lock tongue is fixedly provided on the upper end surface and the lower end surface of the male shell wire end close to the male plug, respectively. A support spring is fixedly provided between the lock tongue and the male shell wire end, and a lock block is fixedly provided on the side of the lock tongue close to the lock hole, and the lock block is located inside the lock hole.
[0010] Through the above technical solution, before transmitting data, after the wire is fixed on the terminal, the wire and the terminal are fixed inside the plastic shell, and then the male plug is inserted into the female socket. When transmitting data, the heat generated at the terminal connection will escape through the air vents. At the same time, the waterproof breathable membrane prevents water flowing in from the air vents from entering the terminal connection, and adds a flame retardant layer and a protective layer to the material structure of the plastic shell, which not only extends the life of the plastic shell, improves its durability, but also increases its safety performance. Moreover, when the plastic shell is connected and fixed, the lock tongue is inserted into the lock box, and the lock block on the lock tongue extends from the lock hole of the lock box. Under the action of the support spring between the lock tongue and the wire end of the male shell, the lock buckle is firmly fixed.
[0011] Furthermore, a sealing groove is provided on the edge of the male shell wire end close to the male plug, and a protrusion is fixedly provided on the edge of the female shell wire end away from the female shell wire end, and the protrusion is located inside the sealing groove;
[0012] Through the above technical solution, the protrusion and the sealing groove are connected by mortise and tenon, which ensures that water and dust will not enter the interior of the plastic shell from the connection when the plastic shell is connected.
[0013] Furthermore, the protective layer is a polyurethane coating, the flame retardant layer material is a brominated flame retardant, and the base layer is nylon;
[0014] Through the above technical solution, a polyurethane coating is added to the outermost layer of the plastic shell material. Polyurethane has good wear resistance, elasticity and chemical corrosion resistance, provides high mechanical strength, and is suitable for electrical equipment that requires frequent operation. Brominated flame retardants are selected as the flame retardant layer because they have good thermal stability under high temperature conditions and are not easy to decompose, thereby providing a long-lasting flame retardant effect. Nylon is selected as the main material of the plastic shell because nylon has high strength and toughness and can withstand the mechanical stress generated during the plastic shell pulling process.
[0015] Furthermore, the three male plugs are provided with male housing wire grooves at the center of the side away from the male housing wire end, which continuously pass through the male housing wire end and the male plugs; the female housing wire end is provided with three female housing wire grooves at the center of the side away from the female housing socket, which continuously pass through the female housing wire end and the female housing socket; the central axes of the male housing wire grooves and the female housing wire grooves are on the same straight line;
[0016] Through the above technical solution, before transmitting data, the wires are fixed on the terminals, and then the terminals are respectively inserted into the male shell wire groove and the female shell wire groove and fixed inside the plastic shell. The central axes of the female shell wire groove and the male shell wire groove are in the same straight line to ensure normal connection of the terminals.
[0017] Furthermore, the waterproof and breathable membrane is located at the upper and lower ends of the junction of the male shell wire groove and the female shell wire groove;
[0018] Through the above technical solution, after the plastic shell is fixed, the terminal connection is located at the junction of the male shell wire groove and the female shell wire groove. The heat generated when transmitting data between the terminals will dissipate outward from the junction of the male shell wire groove and the female shell wire groove, dissipate into the cavity through the waterproof and breathable membrane, and finally be discharged from the vent.
[0019] Furthermore, drainage holes are provided at the connection between the inner walls on both sides of the cavity and the waterproof breathable membrane;
[0020] Through the above technical solution, external water may enter through the vent holes and accumulate in the cavity. A drainage hole is provided between the cavity and the waterproof breathable membrane to allow the accumulated water in the cavity to flow out.
[0021] Furthermore, a direction mark is provided on one side of the female end socket and the male shell wire end near the connection;
[0022] With the above technical solution, when connecting the plastic shell, the direction marks on the female end socket and the male shell wire end are aligned to ensure that the terminals are correctly connected.
[0023] The utility model has the following beneficial effects:
[0024] 1. The utility model proposes a waterproof and breathable plastic shell, which has two rows of air holes on the upper and lower end surfaces of the female socket, respectively, close to the wire end of the female shell. A cavity is provided at the end of the two rows of air holes away from the upper surface of the female socket, and a waterproof and breathable membrane is provided inside the cavity. The air holes allow the heat generated when transmitting data between the terminals to escape through the air holes. At the same time, the waterproof and breathable membrane can effectively prevent moisture from entering the interior of the electronic device through the air holes, thereby protecting the internal components from damage by water vapor.
[0025] 2. The waterproof and breathable plastic shell proposed by the utility model adds a flame retardant layer and a protective layer to the material structure of the shell, which not only extends the life of the shell and improves its durability, but also prevents fires caused by terminal short circuits during operation, thereby increasing its safety performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is an axonometric drawing of the present utility model;
[0027] Figure 2 This is a front sectional view of the present utility model;
[0028] Figure 3 This is an axonometric drawing of the mother rubber shell of the present invention;
[0029] Figure 4 This is an axonometric drawing of the male rubber shell of the present utility model;
[0030] Figure 5 This is a right side cross-sectional view of the mother rubber shell of the present invention;
[0031] Figure 6 This is a schematic diagram of the material layering of the present invention.
[0032] Legend:
[0033] 1. Male shell wire end; 2. Lock tongue; 3. Lock block; 4. Lock box; 5. Vent hole; 6. Female shell wire end; 7. Female shell wire groove; 8. Drain hole; 9. Lock hole; 10. Female end socket; 11. Bump; 12. Sealing groove; 13. Male end plug; 14. Cavity; 15. Waterproof and breathable membrane; 16. Support spring; 17. Male shell wire groove; 101. Protective layer; 102. Flame retardant layer; 103. Base layer. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] Reference Figure 1-6 The utility model provides an embodiment: a waterproof and breathable plastic shell, including a male shell wire end 1, three parallel male end plugs 13 are fixedly provided at the center of one side of the male shell wire end 1, and female end sockets 10 are slidingly provided on the surface of the shaft of the three male end plugs 13. A female shell wire end 6 is fixedly provided on the side of the female end socket 10 away from the male shell wire end 1;
[0036] The plastic shell is divided into two parts: a male plastic shell and a female plastic shell. The male plastic shell includes a male shell wire end 1 and a male end plug 13. The female plastic shell includes a female shell wire end 6 and a female end socket 10. Before transmitting data, the wires of the installed terminals are fixed inside the male plastic shell and the female plastic shell, and then the male end plug 13 is aligned with the female end socket 10 and inserted to connect the internal terminals.
[0037] The material structure of the male shell wire end 1 is a protective layer 101, a flame retardant layer 102 and a base layer 103 from the outside to the inside. The material structure of the male end plug 13, the female end socket 10 and the female shell wire end 6 is the same as that of the male shell wire end 1;
[0038] Adding a protective layer 101 to the material of the plastic shell can reduce the wear of the shell, and adding a flame retardant layer 102 can improve the safety performance of the shell and avoid fire caused by short circuit.
[0039] Two rows of ventilation holes 5 are respectively formed on the upper and lower end surfaces of the female end socket 10 near the female shell wire end 6. A cavity 14 is formed on the end of the two rows of ventilation holes 5 away from the upper surface of the female end socket 10. A waterproof and breathable membrane 15 is fixedly provided inside the cavity 14 on the side away from the ventilation holes 5.
[0040] The vent holes 5 can allow the heat generated when the terminal connection is transmitting data to escape, while the waterproof breathable membrane prevents water flowing in through the vent holes 5 from entering the terminal connection.
[0041] A lock box 4 is fixedly provided at the center of the upper and lower end surfaces of the female socket 10 away from the female shell wire end 6. A lock hole 9 is opened on the lock box 4 away from the female socket 10. A lock tongue 2 is fixedly provided on the upper and lower end surfaces of the male shell wire end 1 on the side close to the male plug 13. A support spring 16 is fixedly provided between the lock tongue 2 and the male shell wire end 1. A lock block 3 is fixedly provided on the side of the lock tongue 2 close to the lock hole 9, and the lock block 3 is located inside the lock hole 9;
[0042] When the plastic shell is connected and fixed, the lock tongue 2 is inserted into the lock box 4, and the lock block 3 on the lock tongue 2 extends from the lock hole 9 of the lock box 4. The plastic shell is firmly fixed under the action of the support spring 16 between the lock tongue 2 and the male shell wire end 1.
[0043] A sealing groove 12 is provided at the edge of the male shell wire end 1 near the male plug 13. A protrusion 11 is fixedly provided at the edge of the female end socket 10 away from the female shell wire end 6. The protrusion 11 is located inside the sealing groove 12. The protective layer 101 is a polyurethane coating, the flame retardant layer 102 is made of brominated flame retardant, and the base layer 103 is nylon. A male shell wire groove 17 that continuously passes through the male shell wire end 1 and the male plug 13 is provided at the center of the side away from the male shell wire end 1 of the three male plugs 13. Three female housing wire grooves 7 are provided at the center of the side of the female housing wire end 6 away from the female end socket 10, which continuously pass through the female housing wire end 6 and the female end socket 10. The central axes of the male housing wire groove 17 and the female housing wire groove 7 are on the same straight line. The waterproof and breathable membrane 15 is located at the upper and lower ends of the junction of the male housing wire groove 17 and the female housing wire groove 7. Drain holes 8 are provided at the connection between the inner walls of both sides of the cavity 14 and the waterproof and breathable membrane 15. A direction indicator is provided near the connection between the female end socket 10 and the male housing wire end 1.
[0044] When the plastic shell is fixed, the protrusion 11 and the sealing groove 12 are connected by mortise and tenon, which ensures that water and dust will not enter the interior of the plastic shell from the connection when the plastic shell is connected. A layer of polyurethane coating is added to the outermost layer of the plastic shell material. Polyurethane has good wear resistance, elasticity and chemical corrosion resistance, and provides high mechanical strength. Brominated flame retardant is selected as the flame retardant layer 102 because brominated flame retardant has good thermal stability under high temperature conditions and can provide long-lasting flame retardant effect. Nylon is selected as the main material of the plastic shell because nylon has high strength and toughness and can withstand the mechanical stress generated during the plastic shell extraction process. Before transmitting data, fix the wire on the terminal, and then insert the terminal through the male shell wire groove 17 and the female shell wire groove 7 respectively. Inserted and fixed inside the plastic shell, the central axes of the female shell wire groove 7 and the male shell wire groove 17 are in the same straight line to ensure normal connection of the terminals. After the plastic shell is fixed, the terminal connection is located at the junction of the male shell wire groove 7 and the female shell wire groove 17. The heat generated when transmitting data between the terminals will dissipate outward from the junction of the male shell wire groove 7 and the female shell wire groove 17, dissipate to the cavity 14 through the waterproof breathable membrane 15, and finally be discharged from the air vent 5. External water may enter from the air vent 5 and accumulate in the cavity 14. A drainage hole 8 is opened between the cavity 14 and the waterproof breathable membrane 15 to allow the accumulated water in the cavity 14 to flow out. When connecting the plastic shell, align the direction marks on the female end socket 10 and the male shell wire end 1 to ensure correct connection of the terminals.
[0045] Working principle: Before using the plastic shell, first insert the wire with the terminal into the male shell wire groove 17 and the female shell wire groove 7, then insert the male end plug 13 into the female end socket 10, and at the same time, insert the lock tongue 2 on the male shell wire end 1 into the lock box 4 of the female end socket 10, and the lock block 3 on the lock tongue 2 extends from the lock hole 9 on the lock box 4. The support spring 16 under the lock tongue 2 ensures that the lock block 3 will not fall off from the lock hole 9, making the plastic shell more firmly fixed. The heat generated when the terminal connection in the plastic shell transmits data will be discharged from the air vent 5. At the same time, the waterproof and breathable membrane 15 ensures that the moisture entering from the air vent 5 will not affect the inside of the plastic shell. A protective layer 101 and a flame retardant layer 102 are added to the outside of the plastic shell. The protective layer 101 can reduce the wear of the plastic shell, and the flame retardant layer 102 can improve the safety performance of the plastic shell and avoid fire caused by short circuit.
[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A waterproof and breathable plastic shell, including a male shell wire end (1), characterized in that: Three parallel male end plugs (13) are fixedly provided at the center of one side of the male shell wire end (1), and female end sockets (10) are slidably sleeved on the surfaces of the shafts of the three male end plugs (13), and a female shell wire end (6) is fixedly provided on the side of the female end socket (10) away from the male shell wire end (1); The material structure of the male shell wire end (1) is respectively a protective layer (101), a flame retardant layer (102) and a base layer (103) from the outside to the inside, and the material structure of the male end plug (13), the female end socket (10) and the female shell wire end (6) is the same as that of the male shell wire end (1); Two rows of air holes (5) are respectively provided on the upper end surface and the lower end surface of the female end socket (10) near the female shell wire end (6), and a cavity (14) is provided on one end of the two rows of air holes (5) away from the upper surface of the female end socket (10), and a waterproof breathable membrane (15) is fixedly provided inside the cavity (14) on the side away from the air holes (5); A lock box (4) is fixedly provided at the center of the upper end surface and the lower end surface of the female end socket (10) away from the female shell wire end (6), and a lock hole (9) is provided on the lock box (4) away from the female end socket (10). A lock tongue (2) is fixedly provided on the upper end surface and the lower end surface of the male shell wire end (1) near the male end plug (13), and a support spring (16) is fixedly provided between the lock tongue (2) and the male shell wire end (1). A lock block (3) is fixedly provided on the side of the lock tongue (2) near the lock hole (9), and the lock block (3) is located inside the lock hole (9).
2. The waterproof and breathable plastic shell according to claim 1, characterized in that: A sealing groove (12) is provided at an edge of one side of the male shell wire end (1) close to the male end plug (13), and a protrusion (11) is fixedly provided at an edge of one side of the female end socket (10) away from the female shell wire end (6), wherein the protrusion (11) is located inside the sealing groove (12).
3. The waterproof and breathable plastic shell according to claim 1, characterized in that: The protective layer (101) is a polyurethane coating, the flame retardant layer (102) is made of a brominated flame retardant, and the base layer (103) is nylon.
4. The waterproof and breathable plastic shell according to claim 1, characterized in that: The three male end plugs (13) are provided with male shell wire grooves (17) which continuously pass through the male shell wire end (1) and the male end plugs (13) at the center of the side away from the male shell wire end (1), and three female shell wire grooves (7) which continuously pass through the female shell wire end (6) and the female end socket (10) are provided at the center of the side away from the female end socket (10), and the central axes of the male shell wire grooves (17) and the female shell wire grooves (7) are on the same straight line.
5. The waterproof and breathable plastic shell according to claim 1, characterized in that: The waterproof and breathable membrane (15) is located at the upper and lower ends of the junction of the male shell wire groove (17) and the female shell wire groove (7).
6. The waterproof and breathable plastic shell according to claim 1, characterized in that: Drain holes (8) are provided at the connection points between the inner walls on both sides of the cavity (14) and the waterproof breathable membrane (15).
7. The waterproof and breathable plastic shell according to claim 1, characterized in that: A direction mark is provided on one side of the female end socket (10) and the male shell wire end (1) near the connection point.