Electric connector

Abstract

The utility model provides an electric connector, comprising a housing provided with a first cavity and a second cavity which respectively extend along a horizontal direction and a vertical direction and are communicated with each other; the first insertion core module is arranged in the first cavity and comprises a first rubber core, a first contact piece fixed in the first rubber core and a first shielding piece arranged on the outer side of the first rubber core in a sleeving manner; the second insertion core module is arranged in the second cavity and comprises a second rubber core, a second contact piece fixed in the second rubber core and a second shielding piece arranged on the outer side of the second rubber core in a sleeving manner; the first insertion core module further comprises a detachable fuse fixed in the first rubber core. According to the utility model, the front and rear parts of the first insertion core module and the second insertion core module are assembled with the shell to realize a 90-degree wire outlet mode, so that about 40-50% of wiring space is saved, and miniaturization design is realized; the detachable fuse is integrally installed, so that maintenance and replacement are convenient; and the 360-degree shielding effect is good, and the process difficulty is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of electric connectors, in particular to an electric connector. Background Art

[0002] With the development of new energy vehicles, high-voltage connection technology has also evolved. Existing high-voltage connectors offer high-voltage overcurrent fuse protection and 360° shielding, but these connectors often only allow for 180° wiring, meaning the input direction of the input wire is 180° from the output direction of the output wire. However, due to the limited installation space inside a vehicle, higher requirements are placed on connector installation and wiring convenience. Therefore, existing high-voltage connectors easily interfere with the installation space inside the vehicle, making miniaturization difficult and severely impacting wiring convenience. Utility Model Content

[0003] The purpose of the utility model is to provide an electrical connector that can change the existing 180° wiring method while ensuring a 360° shielding function, achieve a miniaturized design, and has a simple structure, which can greatly save wiring space.

[0004] Based on the above purpose, the present invention adopts the following technical solutions:

[0005] An electrical connector, comprising:

[0006] The housing has a first cavity and a second cavity extending in the horizontal direction and the vertical direction respectively and penetrating each other;

[0007] The first ferrule module is disposed inside the first cavity and includes a first plastic core, a first contact member fixed inside the first plastic core, and a first shielding member sleeved outside the first plastic core;

[0008] The second ferrule module is disposed inside the second cavity and includes a second plastic core, a second contact piece fixed inside the second plastic core, and a second shielding piece sleeved outside the second plastic core;

[0009] The first insert module further includes a detachable fuse fixed inside the first plastic core.

[0010] Preferably, the second rubber core is provided with a second accommodating cavity, a mounting seat for mounting the second contact piece is provided in the second accommodating cavity, and the second contact piece is in contact and connected with the fuse.

[0011] Preferably, the first contact member is a male terminal, and the second contact member is a wiring terminal with a wiring direction of 90°.

[0012] Preferably, the second shielding member is provided with a top wall, a bottom wall, a pair of side walls and a front end wall, and the front end wall is connected with the top wall, the bottom wall and the pair of side walls to form a cylindrical plug-in interface.

[0013] Preferably, a plurality of bending portions are rolled inwardly at one end of the plug-in port facing the first shielding component.

[0014] Preferably, a clamping groove is provided at a free end of the second accommodating cavity of the second rubber core close to the bent portion.

[0015] Preferably, when the first ferrule module is plugged into the second ferrule module, the first shielding component is in contact with the second shielding component through the plurality of bending portions, and the first ferrule module is stopped in the clamping groove.

[0016] Preferably, the first shielding member is hollow cylindrical, and a first snap-fit ​​spring is provided on the side wall of the first shielding member close to the second shielding member for snapping into the shell, and a second snap-fit ​​spring is provided on the side wall of the first shielding member away from the second shielding member for snapping into the first rubber core.

[0017] Preferably, the side wall is provided with a third clamping elastic piece for clamping the outer shell and a fourth clamping elastic piece for clamping the second rubber core.

[0018] Preferably, a mounting opening is formed at one end of the second shielding member away from the front end wall, and the mounting opening is provided with a shielding claw.

[0019] Preferably, a fifth clamping elastic piece cooperating with the fourth clamping elastic piece is correspondingly provided on the side wall of the second rubber core.

[0020] Preferably, a locking piece for fixing the first contact piece is provided in the first rubber core.

[0021] Preferably, a high-voltage interlocking component is further provided in the first rubber core.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] The electrical connector provided by the utility model has two mutually perpendicular front and rear parts, the first ferrule module and the second ferrule module. When assembled with the housing, a 90° wire outlet is realized, which saves about 40% to 50% of the wiring space and realizes a miniaturized design.

[0024] The electrical connector provided by the utility model is integrated with a detachable fuse, is easy to maintain and replace, has many contact points, and has good shock resistance.

[0025] The electrical connector provided by the utility model has a cylindrical structure in the contact area of ​​the first shielding member and the second shielding member. The inwardly bent portion achieves a smaller contact gap and a good 360° shielding effect.

[0026] The electric connector provided by the utility model has a simple structure and a small number of parts, thereby reducing process difficulty and production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the overall configuration structure of the electrical connector provided by an embodiment of the present utility model;

[0028] Figure 2 This is another schematic diagram of the overall configuration structure of the electrical connector provided by an embodiment of the present utility model;

[0029] Figure 3 This is a schematic diagram of the exploded structure of the electrical connector provided by an embodiment of the present utility model;

[0030] Figure 4 This is a schematic structural diagram of the second shielding member and the second rubber core after being assembled according to an embodiment of the present utility model;

[0031] Figure 5 The embodiment of the present utility model provides Figure 4 Schematic diagram of the explosion structure;

[0032] Figure 6 This is a schematic structural diagram of the first shielding member and the second shielding member provided by an embodiment of the present utility model after being assembled;

[0033] Figure 7 The embodiment of the present utility model provides Figure 6 Schematic diagram of the explosion structure;

[0034] Figure 8 This is a schematic diagram of the top view of the electrical connector provided by an embodiment of the present utility model;

[0035] Figure 9 The embodiment of the present utility model provides Figure 8 Cross-sectional view of the CEC connector along the AA direction;

[0036] Figure 10 The embodiment of the present utility model provides Figure 8 Cross-sectional view of the CEC connector along the BB direction.

[0037] In the figure, the housing 10, the first ferrule module 11, the second ferrule module 12, the flange portion 13, the fixing hole 14, the fastener 15, the sealing member 16, the first cavity 110, the second cavity 120, the first rubber core 111, the first shielding member 112, the first contact member 113, the fuse 114, the locking member 115, the high-voltage interlocking member 116, the first cover 117, the second rubber core 121, the second shielding member 122, the second contact member 123, and the second cover 124;

[0038] First accommodating cavity 1111, third accommodating cavity 1112, first snap-fit ​​spring piece 1121, second snap-fit ​​spring piece 1122, bending portion 1221, third snap-fit ​​spring piece 1222, fourth snap-fit ​​spring piece 1223, shielding claw 1224, top wall 1225, bottom wall 1226, side wall 1227, front end wall 1228, plug-in port 1229, plug-in end 1131, wiring end 1132, second accommodating cavity 1211, mounting seat 1212, snap-fit ​​groove 1213, fifth snap-fit ​​spring piece 1214. DETAILED DESCRIPTION

[0039] The following describes in detail embodiments of the present application, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present application, and should not be construed as limiting the present application.

[0040] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0041] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0042] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0043] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0045] According to the overall technical concept of the present utility model, an electrical connector is provided, comprising: a housing having a first cavity and a second cavity extending horizontally and vertically, respectively, and interpenetrating each other; a first ferrule module disposed within the first cavity, comprising a first rubber core, a first contact fixed within the first rubber core, and a first shielding member sleeved around the outside of the first rubber core; and a second ferrule module disposed within the second cavity, comprising a second rubber core, a second contact fixed within the second rubber core, and a second shielding member sleeved around the outside of the second rubber core. The first ferrule module also includes a detachable fuse fixed within the first rubber core.

[0046] like Figures 1 to 3As shown, the utility model discloses an electrical connector. The electrical connector includes a housing 10, a first ferrule module 11, and a second ferrule module 12. The housing 10 has a first cavity 110 extending in the vertical direction and a second cavity 120 extending in the horizontal direction. The first ferrule module 11 is inserted into the first cavity 110, and the second ferrule module 12 is inserted into the second cavity 120. The first ferrule module 11 includes a first rubber core 111, a first contact 113, and a first shielding member 112. The first contact 113 is arranged inside the first rubber core 111, and the first shielding member 112 is sleeved on the outside of the first rubber core 111. The second ferrule module 12 includes a second rubber core 121, a second contact 123, and a second shielding member 122. The second contact 123 is arranged inside the second rubber core 121, and the second shielding member 122 is sleeved on the outside of the second rubber core 121. The electrical connector of this embodiment has a 90° elbow shape as a whole, which reduces the space required for installation, can save about 40 to 50% of the space, and realizes a miniaturized design.

[0047] like Figures 3 to 10 As shown, the first rubber core 111 is provided with a first accommodating cavity 1111 for accommodating a first contact 113 and a third accommodating cavity 1112 for accommodating a fuse 114. The first contact 113 is a male terminal. After being installed into the first rubber core 111 from the bottom, the male terminal is secured by a locking member 115 provided on the side wall 1227 of the first rubber core 111 to prevent the male terminal from falling out. Specifically, the male terminal includes a plug-in end 1131 and a connection end 1132. A boss is provided on the side of the male terminal facing the connection end 1132. The locking member 115 is inserted along the radial direction of the first rubber core 111 and abuts against the boss to achieve positioning and fixing of the male terminal. The fuse 114 can be set as a fuse. The direction in which the fuse 114 is inserted into the first rubber core 111 is opposite to the direction in which the male terminal is inserted into the first rubber core 111, that is, the fuse 114 is installed from the top of the first rubber core 111, which facilitates the disassembly and maintenance of the fuse 114.

[0048] like Figures 3 to 10 As shown, the second rubber core 121 is provided with a second accommodating cavity 1211, within which is located a mounting seat 1212 for a second contact 123. Second contact 123 is a terminal with a 90-degree insertion angle. Second contact 123 is stamped from metal. One end of the second contact 123 is a crown spring-like structure for connecting to fuse 114. This provides multiple contact points, excellent seismic resistance, and facilitates maintenance and replacement of fuse 114. The other end, with a crown spring side coil, connects to a cable, eliminating the need for 90-degree wiring for fuse 114.

[0049] like Figures 3 to 10As shown, the first shielding member 112 is stamped from metal into a hollow cylindrical shape. A first snap-on spring tab 1121 for snapping onto the housing 10 is provided on the sidewall 1227 of the first shielding member 112 near the second shielding member 122. A second snap-on spring tab 1122 for snapping onto the first rubber core 111 is provided on the sidewall 1227 of the first shielding member 112 near the opening of the first cavity 110. In the illustrated embodiment, a curled edge 1123 is further formed at the front end of the first shielding member 112, which engages with the front edge of the first rubber core 111.

[0050] like Figures 3 to 10 As shown, the second shielding member 122 is also stamped from metal and has a top wall 1225, a bottom wall 1226, a pair of side walls 1227, and a front wall 1228. The front wall 1228 is connected to the top wall 1225, the bottom wall 1226, and the pair of side walls 1227 to form a cylindrical insertion opening 1229. The insertion opening 1229 is provided with a plurality of bent portions 1221 that are rolled inward toward one end of the first shielding member 112. The inwardly curled design of the bent portions 1221 allows for a smaller installation gap between the second shielding member 122 and the first shielding member 112 when they are installed perpendicularly. This makes it easier and simpler for the entire electrical connector to achieve 360° shielding. The simple structure and reduced number of parts significantly reduce the process difficulty and production cost. The side wall 1227 is provided with a third snap-on spring 1222 that snaps into the housing 10 and a fourth snap-on spring 1223 that snaps into the second rubber core 121. Correspondingly, the side wall 1227 of the second rubber core 121 is provided with a fifth engaging spring 1214 that cooperates with the fourth engaging spring 1223. An end of the second shielding member 122 away from the front end wall 1228 is formed with an installation opening, and a shielding claw 1224 is provided in the installation opening.

[0051] like Figure 4 and Figure 5 As shown, the second rubber core 121 is assembled into the interior of the second shielding member 122. A snap-fit ​​groove 1213 is provided on the free end of the second accommodating cavity 1211 near the bend 1221. The inner diameter of the snap-fit ​​groove 1213 is slightly smaller than that of the second shielding member 122. This facilitates contact between the first shielding member 112 and the second shielding member 122 via the multiple bends 1221 when the first ferrule module 11 is plugged into the second ferrule module 12, and the first ferrule module 11 is secured in the snap-fit ​​groove 1213.

[0052] like Figures 3 to 8 As shown, a high voltage interlocking member 116 is further provided inside the first rubber core 111 . The high voltage interlocking member 116 is plugged into the first rubber core 111 to transmit signals when connected to a mating connector.

[0053] like Figures 3 to 8As shown, the electrical connector of this embodiment further includes a flange 13, which is inserted through a mounting hole via fasteners 15 for secure installation on a mounting panel of an electrical device. The flange 13 integrally extends outward from the outer wall 1227 of the housing 10, forming a flat plate or other suitable shape for mounting. A seal 16 is also provided on the side of the flange 13 facing the panel, which is used to establish a waterproof seal between the electrical connector and the mounting panel of the electrical device.

[0054] like Figures 1 to 3 As shown, the electrical connector of this embodiment further includes a first cover 117 and a second cover 124, both of which are injection-molded components. The first cover 117 snaps onto the top of the fuse 114 and is removable for easy maintenance and replacement of the fuse 114. The second cover 124 snaps onto the side of the second rubber core 121 facing the mounting opening and is used to secure the second contact 123.

[0055] During installation of the electrical connector of this embodiment, the second rubber core 121 is first inserted through the mounting opening into the second shielding member 122, then into the second cavity 120. The second contact 123 and the second cover 124 are then installed. The first rubber core 111, which integrates the first contact 113 and the high-voltage interlocking member 116, is then installed into the first shielding member 112. After being installed into the first cavity 110, the fuse 114 and the first cover 117 are then installed from the top of the first cavity 110. It will be understood that the connection terminal 1132 of the first contact 113 is used to connect to a cable and exit through the second cavity 120, while the male terminal's plug-in end is designed to mate with the female terminal. One end of the high-voltage interlocking member 116 is used to transmit signals when connected to a mating connector, while the other end is used to connect to a cable and exit through the second cavity 120. The end of the second contact 123 not in contact with the fuse 114 is used to connect to a cable and exit through the second cavity 120. The second cover 124 is provided with corresponding outlet holes for these cables.

[0056] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation methods here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. An electrical connector, characterized in that: include: The housing (10) has a first cavity (110) and a second cavity (120) extending in the horizontal direction and the vertical direction respectively and penetrating each other; The first plug-in module (11) is arranged inside the first cavity (110), and comprises a first rubber core (111), a first contact piece (113) fixed inside the first rubber core (111), and a first shielding piece (112) sleeved outside the first rubber core (111); The second ferrule module (12) is arranged inside the second cavity (120), and comprises a second rubber core (121), a second contact piece (123) fixed inside the second rubber core (121), and a second shielding piece (122) sleeved outside the second rubber core (121); The first plug-in module (11) further comprises a detachable fuse (114) fixed inside the first rubber core (111).

2. The electrical connector according to claim 1, wherein: The second rubber core (121) is provided with a second accommodating cavity (1211), and a mounting seat (1212) for mounting the second contact piece (123) is provided in the second accommodating cavity (1211), and the second contact piece (123) is in contact and connection with the fuse (114).

3. The electrical connector according to claim 2, wherein: The first contact piece (113) is a male terminal, and the second contact piece (123) is a terminal with a plug-in direction of 90 degrees.

4. The electrical connector according to claim 3, wherein: The second shielding member (122) is provided with a top wall (1225), a bottom wall (1226), a pair of side walls (1227) and a front end wall (1228), and the front end wall (1228) is connected to the top wall (1225), the bottom wall (1226) and the pair of side walls (1227) to form a cylindrical plug interface (1229).

5. The electrical connector according to claim 4, wherein: One end of the plug-in port (1229) facing the first shielding member (112) is rolled inwardly to form a plurality of bent portions (1221).

6. The electrical connector according to claim 5, wherein: A snap-fit ​​groove (1213) is provided at the free end of the second accommodating cavity (1211) close to the bent portion (1221).

7. The electrical connector according to claim 6, wherein: When the first ferrule module (11) and the second ferrule module (12) are plugged in, the first shielding member (112) and the second shielding member (122) are in contact through the plurality of bending portions (1221), and the first ferrule module (11) is stopped in the clamping groove (1213).

8. The electrical connector according to claim 3, wherein: The first shielding member (112) is hollow and cylindrical, and a first snap-fit ​​spring piece (1121) for snapping the housing (10) is provided on a side wall of the first shielding member (112) close to the second shielding member (122), and a second snap-fit ​​spring piece (1122) for snapping the first rubber core (111) is provided on a side wall of the first shielding member (112) away from the second shielding member (122).

9. The electrical connector according to claim 4, wherein: The side wall (1227) is provided with a third snap-fit ​​spring piece (1222) for snap-fitting the housing (10) and a fourth snap-fit ​​spring piece (1223) for snap-fitting the second rubber core (121).

10. The electrical connector according to claim 4, wherein: An installation opening is formed at one end of the second shielding member (122) away from the front end wall (1228), and the installation opening is provided with a shielding claw (1224).

11. The electrical connector according to claim 9, wherein: A fifth snap-in elastic piece (1214) is correspondingly provided on the side wall of the second rubber core (121) and cooperates with the fourth snap-in elastic piece (1223).

12. The electrical connector according to claim 1, wherein: A locking piece (115) for fixing the first contact piece (113) is provided in the first rubber core (111).

13. The electrical connector according to claim 12, wherein: A high-voltage interlocking component (116) is also provided in the first rubber core (111).

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