Material separation device for processing meal replacement fruit and vegetable juice
Through automated switching and cleaning of the filter mechanism, the separation efficiency and device pollution caused by manual cleaning in fruit and vegetable juice processing are solved, and efficient and clean material separation effect is achieved.
Patent Information
- Application Number
- CN202423115720.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing fruit and vegetable juice processing material separation device requires manual and regular cleaning of the filter mechanism, which affects the consistency of the separation operation and the cleanliness of the device, resulting in a decrease in processing quality.
A material separation device including a switching mechanism, a flushing mechanism and a driving mechanism is designed, which can automatically switch and clean the filter mechanism, maintain the consistency of the filtration operation, and further process the juice in the fruit and vegetable residue through the pressing mechanism to avoid manual disassembly and contamination.
It improves material separation efficiency, reduces labor costs, ensures the processing quality of fruit and vegetable juice and the cleanliness of the separation device, and maintains the consistency of filtration operations.
Smart Images

Figure CN223263493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fruit and vegetable juice processing, in particular to a material separation device for processing meal replacement fruit and vegetable juice. Background Art
[0002] Meal replacement juices are liquid beverages made primarily from fruits and vegetables through physical methods (such as squeezing, extraction, and centrifugation). They typically contain a variety of fruit and vegetable ingredients, providing a rich source of vitamins, minerals, and dietary fiber, and are low in fat, calories, and calories. They can be used as a meal replacement to help manage weight and improve health.
[0003] Compared with the existing technology, there are problems: during the processing of fruit and vegetable juice, it is necessary to separate it from the fruit and vegetable residue. The existing material separation device for fruit and vegetable juice processing can generally only perform simple filtering of the fruit and vegetable residue. The structure of its filtering mechanism is relatively fixed. During actual use, it needs to be cleaned regularly to ensure the normal filtering effect of the filtering mechanism. The cleaning of the filtering mechanism generally requires manual use of tools to disassemble the filter mesh of the filtering mechanism and clean it, or directly install a new filter mesh. This operation will affect the continuity of the separation operation and the efficiency of the material separation operation. Secondly, the disassembly method will also cause pollution inside the device, thereby affecting the processing quality of the fruit and vegetable juice. For this reason, we propose a material separation device for meal replacement fruit and vegetable juice processing to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a material separation device for processing meal replacement fruit and vegetable juice.
[0005] The utility model solves the technical problem through the following technical solutions: comprising a mounting base, a positioning mechanism provided on the top of the mounting base, the positioning mechanism comprising a mounting bracket, the mounting bracket being fixed to the top of the mounting base by bolts, a support frame being fixed to the top of the mounting bracket, a positioning box being slidably connected to the inner wall of the support frame, a sealing gasket being fixed to the bottom of the positioning box, and a filtering mechanism being provided inside the positioning box;
[0006] The filtering mechanism includes a metal filter plate A, which is arranged at the bottom of the sealing gasket. A card slot A is provided on one side of the metal filter plate A. A connecting shaft is rotatably connected to the other side of the metal filter plate A. One end of the connecting shaft is rotatably connected to a metal filter plate B. A card slot B is provided on one side of the metal filter plate B. A driving mechanism is provided on the side wall of the mounting bracket, a pressing mechanism is provided on the top of the positioning box, and a switching mechanism is provided on the outer side of the mounting base.
[0007] The switching mechanism includes an installation box, which is fixed to the top of the installation base by bolts. A connecting seat is fixed to one side of the installation box, an electric telescopic rod is fixed to one side of the connecting seat, one end of the electric telescopic rod is fixed to a motor bracket, a reduction motor is fixed to the inner wall of the motor bracket, an output end of the reduction motor is provided with a drive shaft, one end of the drive shaft is fixed with a magnetic positioning block, and a side wall of the installation box is provided with a flushing mechanism.
[0008] As a further solution of the present invention: a control panel is provided on one side of the mounting base.
[0009] As a further solution of the present invention: a feeding hopper is fixed on one side of the positioning box, a collecting box is fixed on the inner wall of the mounting bracket, and a discharge pipe is fixed on the bottom of the collecting box.
[0010] As a further solution of the present invention: the driving mechanism includes a mounting beam, which is fixed to the side wall of the mounting bracket by bolts, a hydraulic rod A is fixed to the inner wall of the mounting beam, a driving block is fixed to the top of the hydraulic rod A, a mounting frame is fixed to one side of the driving block, and the mounting frame is fixedly connected to the positioning box.
[0011] As a further solution of the present invention: the pressing mechanism includes a mounting block, which is fixed to the top of the positioning box by bolts, a hydraulic rod B is fixed to the inner wall of the mounting block, and a pressure plate is fixed to the bottom of the hydraulic rod B.
[0012] As a further solution of the present invention: a drainage pipe is fixed to the bottom of the installation box.
[0013] As a further solution of the present invention: the flushing mechanism includes a water collecting tank, which is fixed to the side wall of the installation box by bolts, a water inlet pipe is fixed to one side of the water collecting tank, and a spray plate is fixed to the inner wall of the water collecting tank.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0015] 1. The metal filter plate B and the metal filter plate A are switched by the switching mechanism, and the filtration mechanism is automatically cleaned in conjunction with the flushing mechanism. During the cleaning process, normal filtration operation is maintained, ensuring the continuity of filtration operation and improving the efficiency of material separation operation. At the same time, it replaces manual operation and reduces labor costs. There is no need to disassemble the device, which will not cause pollution inside the device, thus ensuring the processing quality of fruit and vegetable juice.
[0016] 2. The filter mechanism is positioned and driven by a driving mechanism before and after switching, and the filter mechanism is pressed and positioned in conjunction with the collection box, thus ensuring the sealing of the device during the filtering operation;
[0017] 3. By setting up a squeezing mechanism, after completing the stage filtration of the material, the hydraulic rod B drives the pressing plate to move down, and the pressing plate is pressed on the filtered fruit and vegetable residue, which can further squeeze the small amount of juice in the fruit and vegetable residue, ensuring the quality of the filtration operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Shows an axonometric structural diagram provided according to an embodiment of the utility model;
[0019] Figure 2 It shows an axonometric cross-sectional structural schematic diagram provided according to an embodiment of the utility model;
[0020] Figure 3 Shown is a diagram according to an embodiment of the present invention. Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0021] Figure 4 Shown is a diagram according to an embodiment of the present invention. Figure 2 A schematic diagram of the enlarged structure of part B in the middle;
[0022] Figure 5 It shows a schematic diagram of a front cross-sectional structure provided according to an embodiment of the utility model;
[0023] Figure 6 Shown is a diagram according to an embodiment of the present invention. Figure 5 Schematic diagram of the enlarged structure of the middle C part;
[0024] Figure 7 A schematic diagram of a local structure provided according to an embodiment of the present utility model is shown;
[0025] Figure 8 Shown is a diagram according to an embodiment of the present invention. Figure 7 Schematic diagram of the enlarged structure of part D in the middle.
[0026] Legend:
[0027] 100 mounting base, 110 control panel, 210 mounting bracket, 220 support frame, 230 positioning box, 231 sealing gasket, 240 feed hopper, 250 collection box, 251 discharge pipe, 310 metal filter plate A, 320 card slot A, 330 connecting shaft, 340 metal filter plate B, 350 card slot B, 410 mounting beam, 420 hydraulic rod A, 430 drive block, 440 mounting frame, 510 mounting block, 520 hydraulic rod B, 530 pressure plate, 610 mounting box, 611 discharge pipe, 620 connecting base, 630 electric telescopic rod, 631 motor bracket, 640 reduction motor, 641 drive shaft, 650 magnetic positioning block, 710 water collection tank, 720 water inlet pipe, 730 spray plate. DETAILED DESCRIPTION
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0029] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.
[0030] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0031] See also Figure 1-8 The utility model provides a technical solution: comprising a mounting base 100, a control panel 110 is provided on one side of the mounting base 100, a positioning mechanism is provided on the top of the mounting base 100, the positioning mechanism comprises a mounting bracket 210, the mounting bracket 210 is fixed to the top of the mounting base 100 by bolts, a support frame 220 is fixed to the top of the mounting bracket 210, a positioning box 230 is slidably connected to the inner wall of the support frame 220, a sealing gasket 231 is fixed to the bottom of the positioning box 230, and a filtering mechanism is provided inside the positioning box 230;
[0032] The filtering mechanism includes a metal filter plate A310, a slot A320, and a connecting shaft 330. One end of the connecting shaft 330 is rotatably connected to a metal filter plate B340. A slot B350 is provided on one side of the metal filter plate B340. A driving mechanism is provided on the side wall of the mounting bracket 210. A pressing mechanism is provided on the top of the positioning box 230. A switching mechanism is provided on the outer side of the mounting base 100.
[0033] The switching mechanism includes an installation box 610, a connecting seat 620, an electric telescopic rod 630 and a motor bracket 631. A reduction motor 640 is fixed to the inner wall of the motor bracket 631. The output end of the reduction motor 640 is provided with a drive shaft 641, and one end of the drive shaft 641 is fixed with a magnetic positioning block 650. The side wall of the installation box 610 is provided with a flushing mechanism; the metal filter plate B340 and the metal filter plate A310 are switched by the switching mechanism, and the filtering mechanism is automatically cleaned in conjunction with the flushing mechanism. During the cleaning process, the normal filtering operation is maintained, the continuity of the filtering operation is guaranteed, and the efficiency of the material separation operation is improved. At the same time, it replaces manual operation, reduces the labor cost, does not need to disassemble the device, and will not cause pollution to the inside of the device, thereby ensuring the processing quality of the fruit and vegetable juice.
[0034] Specifically, a feed hopper 240 is fixed to one side of the positioning box 230, a collecting box 250 is fixed to the inner wall of the mounting bracket 210, and a discharge pipe 251 is fixed to the bottom of the collecting box 250; by providing a positioning mechanism, the filtering mechanism is pressed and positioned by a driving mechanism, and the material enters the interior of the positioning box 230 through the feed hopper 240, and the material is filtered by the filtering mechanism.
[0035] Specifically, the driving mechanism includes a mounting beam 410, which is fixed to the side wall of the mounting bracket 210 by bolts, and a hydraulic rod A420 is fixed to the inner wall of the mounting beam 410, and a driving block 430 is fixed to the top of the hydraulic rod A420, and a mounting frame 440 is fixed to one side of the driving block 430, and the mounting frame 440 is fixedly connected to the positioning box 230; by providing a driving mechanism to position and drive the filter mechanism before and after switching, and cooperating with the collection box 250 to press and position the filter mechanism, the sealing of the device during the filtering operation is ensured.
[0036] Specifically, the squeezing mechanism includes a mounting block 510, which is fixed to the top of the positioning box 230 by bolts. A hydraulic rod B520 is fixed to the inner wall of the mounting block 510, and a pressure plate 530 is fixed to the bottom of the hydraulic rod B520. By providing a squeezing mechanism, after completing the stage filtration of the material, the pressure plate 530 is driven downward by the hydraulic rod B520, and the pressure plate 530 is pressed on the filtered fruit and vegetable residue, so that a small amount of juice in the fruit and vegetable residue can be further squeezed, thereby ensuring the quality of the filtration operation.
[0037] Specifically, a drainage pipe 611 is fixed to the bottom of the installation box 610; the cleaned fruit and vegetable residues are drained through the drainage pipe 611.
[0038] Specifically, the flushing mechanism includes a water collection tank 710, which is fixed to the side wall of the installation box 610 by bolts. A water inlet pipe 720 is fixed to one side of the water collection tank 710, and a spray plate 730 is fixed to the inner wall of the water collection tank 710. The filtering mechanism is automatically cleaned by providing a flushing mechanism. During the cleaning process, the metal filter plate A310 or the metal filter plate B340 is located inside the positioning mechanism, which can maintain normal filtering operation, ensure the continuity of the filtering operation, and improve the efficiency of the material separation operation. At the same time, it replaces manual operation, reduces labor costs, does not need to disassemble the device, and will not cause pollution to the inside of the device, thereby ensuring the processing quality of fruit and vegetable juice.
[0039] Working principle: When in use, the operation of the device is controlled by the control panel 110, and the material enters the positioning box 230 through the feed hopper 240, and is filtered by the metal filter plate A310 or the metal filter plate B340. After completing the stage filtration of the material, the pressure plate 530 is driven downward by the hydraulic rod B520, and the pressure plate 530 is pressed on the filtered fruit and vegetable residue, so that a small amount of juice in the fruit and vegetable residue can be further squeezed. When the filtering mechanism needs to be replaced and cleaned, taking the cleaning of the metal filter plate B340 as an example, the driving block 430 is driven upward by the hydraulic rod A420, and the movement of the driving block 430 drives the installation frame 440 to move, and the movement of the installation frame 440 drives the positioning box 230 and the sealing gasket 231 to move upward, so that the positioning box 230 is separated from the pressing positioning of the metal filter plate B340, and the electric telescopic rod 630 is extended to drive the motor bracket 631 Move, thereby driving the magnetic positioning block 650 to move to the slot B350, and inserting the magnetic positioning block 650 into the slot B350. Under the action of magnetic attraction, the magnetic positioning block 650 can be fixed on one side of the metal filter plate B340, and the electric telescopic rod 630 is retracted to drive the motor bracket 631 to move, thereby driving the metal filter plate B340 to move to the inside of the installation box 610, and the reduction motor 640 drives the drive shaft 641 to rotate 90 degrees. The drive shaft 641 drives the metal filter plate B340 to rotate 90 degrees through the magnetic positioning block 650. At this time, external water enters the water collection tank 710 through the water inlet pipe 720, and finally sprays water onto the metal filter plate A310 or the metal filter plate B340 through the spray plate 730, and rinses and removes the attached fruit and vegetable residue. During the cleaning process, the metal filter plate A310 is located inside the positioning mechanism and maintains normal filtering operation.
[0040] The motor involved in the embodiment, its supporting control system, electromagnetic switch and pipeline route can also be provided by the manufacturer. In addition, the power supply module, circuit and electronic components and control module involved in the utility model are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the utility model does not involve improvements to the internal structure and method.
[0041] Although the present invention discloses embodiments and drawings, those skilled in the art will understand that various replacements, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
Claims
1. A material separation device for processing meal replacement fruit and vegetable juice, characterized in that: The invention comprises a mounting base (100), wherein a positioning mechanism is provided on the top of the mounting base (100), wherein the positioning mechanism comprises a mounting bracket (210), wherein the mounting bracket (210) is fixed to the top of the mounting base (100) by bolts, wherein a support frame (220) is fixed to the top of the mounting bracket (210), wherein a positioning box (230) is slidably connected to the inner wall of the support frame (220), wherein a sealing gasket (231) is fixed to the bottom of the positioning box (230), and wherein a filtering mechanism is provided inside the positioning box (230); The filtering mechanism comprises a metal filter plate A (310), the metal filter plate A (310) being arranged at the bottom of the sealing gasket (231), a card slot A (320) being provided on one side of the metal filter plate A (310), a connecting shaft (330) being rotatably connected to the other side of the metal filter plate A (310), one end of the connecting shaft (330) being rotatably connected to the metal filter plate B (340), a card slot B (350) being provided on one side of the metal filter plate B (340), a side wall of the mounting bracket (210) being provided with a driving mechanism, a top of the positioning box (230) being provided with a pressing mechanism, and a switching mechanism being provided on the outer side of the mounting base (100); The switching mechanism comprises an installation box (610), wherein the installation box (610) is fixed to the top of the installation base (100) by bolts, a connecting seat (620) is fixed to one side of the installation box (610), an electric telescopic rod (630) is fixed to one side of the connecting seat (620), one end of the electric telescopic rod (630) is fixed to a motor bracket (631), a reduction motor (640) is fixed to the inner wall of the motor bracket (631), an output end of the reduction motor (640) is provided with a drive shaft (641), one end of the drive shaft (641) is fixed to a magnetic positioning block (650), and a flushing mechanism is provided on the side wall of the installation box (610).
2. A material separation device for processing meal replacement fruit and vegetable juice according to claim 1, characterized in that: A control panel (110) is provided on one side of the mounting base (100).
3. The material separation device for processing meal replacement fruit and vegetable juice according to claim 1, characterized in that: A hopper (240) is fixed to one side of the positioning box (230), a collecting box (250) is fixed to the inner wall of the mounting bracket (210), and a discharge pipe (251) is fixed to the bottom of the collecting box (250).
4. The material separation device for processing meal replacement fruit and vegetable juice according to claim 3, characterized in that: The driving mechanism comprises a mounting crossbeam (410), wherein the mounting crossbeam (410) is fixed to the side wall of the mounting bracket (210) by means of bolts, a hydraulic rod A (420) is fixed to the inner wall of the mounting crossbeam (410), a driving block (430) is fixed to the top of the hydraulic rod A (420), a mounting frame (440) is fixed to one side of the driving block (430), and the mounting frame (440) is fixedly connected to the positioning box (230).
5. The material separation device for processing meal replacement fruit and vegetable juice according to claim 4, characterized in that: The pressing mechanism includes a mounting block (510), which is fixed to the top of the positioning box (230) by bolts, a hydraulic rod B (520) is fixed to the inner wall of the mounting block (510), and a pressing plate (530) is fixed to the bottom of the hydraulic rod B (520).
6. The material separation device for processing meal replacement fruit and vegetable juice according to claim 1, characterized in that: A drainage pipe (611) is fixed to the bottom of the installation box (610).
7. The material separation device for processing meal replacement fruit and vegetable juice according to claim 1, characterized in that: The flushing mechanism comprises a water collecting trough (710), which is fixed to the side wall of the installation box (610) by bolts, a water inlet pipe (720) is fixed to one side of the water collecting trough (710), and a spray plate (730) is fixed to the inner wall of the water collecting trough (710).