Automatic proportioning device for epoxy resin

By designing an automatic proportioning device, the reciprocating screw and piston structure driven by a dual-axis motor realizes automatic proportioning and stirring of epoxy resin raw materials, solving the problem of uneven proportioning caused by manual loading in the prior art, and improving product quality and loading efficiency.

CN223263701UActive Publication Date: 2025-08-26HUANGSHAN HUIZHOU TIANMA CHEM
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Patent Information

Application Number
CN202421700787.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-08-26
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

In the prior art, when formulating epoxy resins, the loading speed needs to be controlled by the operator's experience, resulting in uneven distribution ratios and affecting product quality.

Method used

An epoxy resin automatic proportioning device including an automatic proportioning mechanism is designed to realize automatic proportioning and stirring of raw materials through a dual-axis motor driving the reciprocating screw and piston structure, and combine it with the stirring mechanism in the mixing drum to ensure that the raw materials are mixed in proportion.

Benefits of technology

The automatic proportion of epoxy resin raw materials is realized, which reduces manual operation errors, improves product quality uniformity and feeding efficiency, and ensures that the raw materials are fully mixed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of epoxy resin processing equipment, in particular to an automatic proportioning device for epoxy resin. An automatic proportioning mechanism is arranged on the stirring barrel and comprises a support, the support is fixedly connected to the top end of the stirring barrel, a proportioning barrel is connected to the bottom end of the support, a driving rod is connected to the interior of the proportioning barrel, the top end of the driving rod penetrates through the support, and a first reciprocating screw rod is fixedly connected to the middle of the driving rod; a sleeve is connected to the first reciprocating lead screw in a meshed mode, a piston is fixedly connected to the bottom end of the sleeve, and a sealing cylinder is connected to the top end of the proportioning cylinder. According to the automatic raw material proportioning device, the raw material proportioning proportion can be conveniently adjusted before feeding through the arranged automatic proportioning mechanism, so that automatic feeding operation can be automatically carried out on raw materials according to the preset proportion in the subsequent feeding process, errors generated during manual operation are reduced, and the overall quality of products is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of epoxy resin processing equipment, in particular to an automatic proportioning device for epoxy resin. Background Art

[0002] Epoxy resin is a high molecular polymer. Generally, epoxy resin needs to be mixed with other chemical materials to make it into a liquid glue with strong viscosity. Epoxy resin has the characteristics of high strength, strong adaptability, and waterproof and oil-proof. By mixing epoxy resin, curing agent and fatty acid in a certain proportion, commonly used floor paint can be produced. Floor paint has the characteristics of wear resistance, corrosion resistance and oil resistance. When mixing existing epoxy resins, it is necessary to rely on the experience of employees to mix the appropriate proportion. When employees lack experience, the ratio is likely to be unbalanced, resulting in a thinner epoxy resin formula and poor adhesion.

[0003] The utility model patent with publication number CN 221108240 U discloses a raw material layered proportioning structure for preparing modified epoxy resin. In this scheme, a reaction tank is set up, the outer wall of the reaction tank is fixedly connected to a connecting seat, the bottom of the connecting seat is fixedly connected to an annularly distributed support leg, the upper surface of the reaction tank is fixedly installed with a top cover, the top cover is vertically limited and slidably connected to a mounting frame, and the mounting frame is provided with a proportioning mechanism; by setting a discharge port on the discharge pipe to discharge the material to different positions in the reaction tank, the raw materials are fully contacted with the basic epoxy resin, and the stirring shaft in the reaction tank is cooperated with the stirring shaft to stir, so as to prevent the raw materials from being continuously discharged at the same position and accumulating and agglomerating, so that the basic epoxy resin, functional modifier, filler and other raw materials can be fully mixed, and the discharge speed is controlled to further prevent the raw materials from accumulating and agglomerating in the reaction tank, so that the raw materials at different layers can be fully mixed.

[0004] However, the above solution still has some shortcomings. For example, in the above solution, the feeding speed is controlled by driving the spiral blade by a motor. However, the spiral blade rotated by the motor still requires the operator to manually control the feeding amount. When the operator makes an error in operation, it will still lead to different mixing ratios, affecting the uniformity of product quality. In view of this, we propose an automatic mixing device for epoxy resin. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic proportioning device for epoxy resin, which solves the problem in the prior art that when the raw materials are fed, the feeding speed is controlled by driving the spiral blades by a motor. However, the spiral blades rotating under the drive of the motor still require the operator to manually control the feeding amount. When the operator makes an erroneous operation, it will still lead to different proportions, affecting the uniformity of product quality.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] An automatic proportioning device for epoxy resin, comprising a mixing drum;

[0008] The mixing drum is provided with an automatic proportioning mechanism, which includes a bracket, the bracket is fixedly connected to the top of the mixing drum, the bottom end of the bracket is connected to the proportioning drum, the interior of the proportioning drum is connected to a driving rod, the top end of the driving rod is arranged through the bracket, the middle of the driving rod is fixedly connected to a first reciprocating screw rod, the first reciprocating screw rod is meshed with a sleeve, and the bottom end of the sleeve is fixedly connected to a piston.

[0009] Preferably, the top of the proportioning cylinder is connected to a sealing cylinder, the sealing cylinder is fixedly connected to the bottom end of the bracket, one side of the sealing cylinder is fixedly connected to a feed pipe, a proportioning groove is opened on the side of the sealing cylinder, and a sealing plate is slidably connected inside the proportioning groove.

[0010] Preferably, a dual-axis motor is fixedly connected to the bracket, the end of the dual-axis motor output shaft is connected to a driving wheel, the top of the mixing drum is rotatably connected to a second reciprocating screw, and the outer side of the second reciprocating screw is meshedly connected to a moving seat.

[0011] Preferably, the end of the output shaft at one end of the dual-axis motor is fixedly connected to a guide rod, the guide rod is set through the movable seat, the side of the driving wheel is connected to a ratchet, and the top end of the driving rod and the top end of the second reciprocating screw are both fixedly connected to a ratchet that engages with the ratchet.

[0012] Preferably, a positioning hole is opened at the bottom end of the side of the driving rod, a positioning rod is slidably connected inside the positioning hole, the positioning rod is set through the proportioning barrel, the end of the positioning rod and the side of the movable seat are fixedly connected with a magnet, and the top of the mixing barrel is fixedly connected to a limiting frame.

[0013] Preferably, a stirring mechanism is provided inside the stirring drum, and the stirring mechanism includes a stirring rod, the stirring rod is fixedly connected to the bottom end of the guide rod, and a stirring blade is fixedly connected to the side of the stirring rod.

[0014] Preferably, the inside of the mixing drum is rotatably connected to a mixing frame, the outside of the mixing frame is fixedly connected to a buffer spring, the end of the buffer spring is fixedly connected to a scraper, the inside of the mixing frame is fixedly connected to a mixing shaft, the top inner side of the mixing frame is fixedly connected to a gear ring, and the bottom outer side of the proportioning drum is fixedly connected to a gear meshing with the gear ring.

[0015] By means of the above technical solution, the present invention provides an automatic proportioning device for epoxy resin, which has at least the following beneficial effects:

[0016] (1) The utility model is provided with an automatic proportioning mechanism, which can conveniently adjust the raw material proportion before loading, so that the raw materials can be automatically loaded according to the preset proportion in the subsequent loading process, reducing the error caused by manual operation, thereby improving the overall quality of the product. At the same time, the piston-type loading structure can automatically suck the raw materials from the storage structure into the proportioning cylinder during the loading process, thereby reducing the workload of the loading operation and improving the loading efficiency.

[0017] (2) The utility model can fully stir and mix the raw materials after loading by setting up multiple stirring and mixing structures, thereby improving the stirring and mixing effect of the raw materials. At the same time, the stirring structure can be driven to rotate while loading the materials, thereby improving the pre-mixing effect of the raw materials and avoiding the accumulation of a single raw material affecting the subsequent stirring and mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the sealing cylinder of the present utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the proportioning cylinder of the present utility model.

[0023] In the figure: 1. mixing drum; 2. automatic proportioning mechanism; 201. bracket; 202. proportioning drum; 203. driving rod; 204. first reciprocating screw; 205. sleeve; 206. piston; 207. sealing drum; 208. feeding pipe; 209. proportioning groove; 210. sealing plate; 211. dual-axis motor; 212. driving wheel; 213. ratchet; 214. second reciprocating screw; 215. moving seat; 216. guide rod; 217. positioning hole; 218. positioning rod; 219. magnet; 220. limiting frame; 3. stirring mechanism; 301. stirring rod; 302. stirring blade; 303. stirring frame; 304. buffer spring; 305. scraper; 306. stirring shaft; 307. gear ring; 308. gear. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example 1

[0026] An automatic proportioning device for epoxy resin, such as Figure 1 、 Figure 3 、 Figure 4As shown, it includes a mixing drum 1; an automatic proportioning mechanism 2 is provided on the mixing drum 1, and the automatic proportioning mechanism 2 includes a bracket 201, the bracket 201 is fixedly connected to the top of the mixing drum 1, and the bottom end of the bracket 201 is connected to a proportioning drum 202, and the interior of the proportioning drum 202 is connected to a driving rod 203, and the top end of the driving rod 203 is arranged through the bracket 201, and the middle of the driving rod 203 is fixedly connected to a first reciprocating screw rod 204, and the first reciprocating screw rod 204 is meshedly connected with a sleeve 205, and the bottom end of the sleeve 205 is fixedly connected to a piston 206. The automatic proportioning mechanism 2 can automatically proportion two different raw materials during the process of feeding the raw materials, thereby improving the feeding effect of the raw materials and reducing the uneven product quality caused by different proportions of the raw materials. The bracket 201 can support the automatic proportioning mechanism 2, and there are two or more proportioning cylinders 202. In this scheme, two are taken as an example. The proportioning cylinder 202 can load different raw materials. The driving rod 203 structure can drive the first reciprocating screw 204, and the first reciprocating screw 204 drives the piston 206 to rise and fall, thereby realizing the quantitative addition operation of the raw materials inside the proportioning cylinder 202. The top of the proportioning cylinder 202 is connected to the sealing cylinder 207, and the sealing cylinder 207 is fixedly connected to the bottom of the bracket 201. A feeding pipe 208 is fixedly connected to one side of the sealing cylinder 207. A proportioning groove 209 is opened on the side of the sealing cylinder 207. A sealing plate 210 is slidably connected inside the proportioning groove 209 to seal The cylinder 207 structure can conveniently support the proportioning cylinder 202, and the feeding pipe 208 on the side of the sealing cylinder 207 can facilitate the feeding operation of the raw materials. The piston 206 structure is a non-circular structure, and the piston 206 corresponds to the structure inside the sealing cylinder 207. In addition, the proportioning groove 209 opened on the side of the sealing cylinder 207 can be closed by a sealing plate 210, so that the opening position of the proportioning groove 209 can be conveniently controlled, thereby adjusting the output of the raw materials inside the proportioning cylinder 202 by the piston 206 to realize automatic proportioning operation. At the same time, a one-way valve can be added to the bottom end of the proportioning cylinder 202 and the feeding pipe 208, and the one-way conveying of the raw materials can be realized through the one-way valve. A dual-axis motor 211 is fixedly connected to the bracket 201. The end of the output shaft of the dual-axis motor 211 is connected to a driving wheel 212, and the top of the mixing drum 1 is rotatably connected to a second reciprocating screw rod 214, and the outer side of the second reciprocating screw rod 214 is meshedly connected to a moving seat 215. The dual-axis motor 211 can drive the driving rod 203 and the reciprocating screw rod respectively through the output shafts at both ends. The moving seat 215 structure can be reciprocated and lifted under the drive of the second reciprocating screw rod 214. At the same time, the guide rod 216 structure can guide the moving seat 215 to prevent the moving seat 215 from rotating under the drive of the second reciprocating screw rod 214. The end of the output shaft at one end of the dual-axis motor 211 is fixedly connected to a guide rod 216, which is set through the moving seat 215. The side of the driving wheel 212 is connected with a ratchet.The top of the driving rod 203 and the top of the second reciprocating screw rod 214 are fixedly connected to a ratchet 213 that meshes with the ratchet teeth. The ratchet 213 can cooperate with the ratchet teeth so that the dual-axis motor 211 can drive the driving rod 203 to rotate in one direction or drive the second reciprocating screw rod 214 to rotate in one direction. That is, through the different rotation directions of the dual-axis motor 211, it is convenient to switch between the driving rod 203 and the second reciprocating screw rod 214. A positioning hole 217 is provided at the bottom end of the side of the driving rod 203. A positioning rod 218 is slidably connected to the positioning hole 217. The positioning rod 218 is set through the proportioning cylinder 202. The end of the positioning rod 218 is connected to the moving seat 21 A magnet 219 is fixedly connected to the side of the mixing drum 1, and a limit frame 220 is fixedly connected to the top of the mixing drum 1. The positioning hole 217 structure can cooperate with the positioning rod 218 structure. When the positioning rod 218 moves into the positioning hole 217, the driving rod 203 is fixed to the proportioning drum 202. The proportioning drum 202 can be conveniently driven by the dual-axis motor 211. There are two groups of magnets 219 on the side of the moving base 215, and they are both located in the same vertical line. At the same time, the magnets 219 on the same side of the moving base 215 have opposite polarities. That is, by adjusting the position of the moving base 215, the outward or inward movement of the positioning rod 218 can be conveniently controlled.

[0027] Example 2

[0028] like Figure 2 As shown, a stirring mechanism 3 is provided inside the mixing drum 1, and the stirring mechanism 3 includes a stirring rod 301, which is fixedly connected to the bottom end of the guide rod 216, and a stirring blade 302 is fixedly connected to the side of the stirring rod 301. The stirring rod 301 structure is fixedly connected to the end of the output shaft of the dual-axis motor 211 through the guide rod 216. During the feeding process, the stirring rod 301 can be kept in continuous rotation, so that the raw materials are fully mixed. A stirring frame 303 is rotatably connected inside the mixing drum 1, and a buffer spring 304 is fixedly connected to the outside of the stirring frame 303. The end of the spring 304 is fixedly connected to a scraper 305, the inner side of the stirring frame 303 is fixedly connected to a stirring shaft 306, the top inner side of the stirring frame 303 is fixedly connected to a gear ring 307, and the outer bottom end of the mixing drum 202 is fixedly connected to a gear 308 that meshes with the gear ring 307. The gear ring 307 on the inner side of the stirring frame 303 and the gear 308 on the outer side of the mixing drum 202 are meshed with each other. When the mixing drum 202 rotates, the stirring frame 303 can be driven by the gear 308, so that the inner wall of the mixing drum 1 can be cleaned through the stirring frame 303.

[0029] When the automatic proportioning device for epoxy resin of the present invention is in use, the position of the sealing plate 210 is adjusted before loading, so that the opening position of the proportioning groove 209 corresponds to the loading ratio of the raw materials. When the loading operation is performed, the dual-axis motor 211 rotates forward, and the output shaft at the top of the dual-axis motor 211 drives the ratchet 213 and the driving rod 203 at the bottom of the ratchet 213 to rotate in one direction through the ratchet teeth on the outside of the driving wheel 212. At this time, the ratchet teeth on the outside of the driving wheel 212 of the output shaft at the bottom of the dual-axis motor 211 are in a disengaged state from the ratchet 213 at the top of the second reciprocating screw rod 214, and the first reciprocating screw rod 204 in the middle of the driving rod 203 is continuously rotating. During the movement, the sleeve 205 drives the piston 206 to continuously rise and fall. When the piston 206 descends, the piston 206 squeezes the air inside the sealing cylinder 207 from the proportioning groove 209. When the piston 206 descends to the sealing plate 210, the proportioning groove 209 is closed. The piston 206 that continues to descend continuously compresses the air inside the sealing cylinder 207 and the proportioning cylinder 202. At the same time, since the feed pipe 208 and the proportioning cylinder 202 are controlled by the one-way valve, the raw material inside the proportioning cylinder 202 is squeezed out from the outlet at the bottom of the proportioning cylinder 202. When the feeding operation is completed, the dual-axis motor 211 rotates in the opposite direction, and the ratchet on the output shaft at the bottom of the dual-axis motor 211 The teeth then mesh with the ratchet 213 at the top of the second reciprocating screw 214, and at the same time, the driving wheel 212 on the output shaft at the top of the dual-axis motor 211 disengages from the ratchet 213 at the top of the driving rod 203, and the continuously rotating second reciprocating screw 214 drives the moving seat 215 to move up and down, and switches the magnet 219 on the side. After the magnet 219 switches, the magnet 219 with the opposite polarity to the magnet 219 at the end of the positioning rod 218 switches to the same polarity as the magnet 219 at the end of the positioning rod 218, and the positioning rod 218 is then driven by the magnet to move toward the proportioning cylinder 202. When the positioning rod 218 moves to the inside of the positioning hole 217, the driving rod 2 03 is then fixed to the mixing barrel 202. When the adjustment is completed, the dual-axis motor 211 rotates forward again. When the driving rod 203 is driven, the mixing barrel 202 is driven to rotate synchronously through the positioning rod 218. At this time, the stirring rod 301 is driven by the output shaft at the bottom end of the dual-axis motor 211 and is rotated through the transmission of the guide rod 216, and the stirring frame 303 is rotated under the transmission of the gear 308 on the outside of the mixing barrel 202. The stirring blade 302 on the outside of the stirring rod 301 and the stirring shaft 306 on the inside of the stirring frame 303 can enhance the mixing effect of the raw materials. At the same time, the scraper 305 on the outside of the stirring frame 303 can prevent the raw materials from adhering to the wall of the mixing barrel 1.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic proportioning device for epoxy resin, comprising a mixing drum (1), characterized in that: The mixing drum (1) is provided with an automatic proportioning mechanism (2), the automatic proportioning mechanism (2) comprising a bracket (201), the bracket (201) being fixedly connected to the top end of the mixing drum (1), the bottom end of the bracket (201) being connected to a proportioning drum (202), the interior of the proportioning drum (202) being connected to a driving rod (203), the top end of the driving rod (203) being arranged through the bracket (201), the middle of the driving rod (203) being fixedly connected to a first reciprocating screw rod (204), the first reciprocating screw rod (204) being meshedly connected to a sleeve (205), the bottom end of the sleeve (205) being fixedly connected to a piston (206).

2. The automatic proportioning device for epoxy resin according to claim 1, characterized in that: The top of the proportioning cylinder (202) is connected to a sealing cylinder (207), which is fixedly connected to the bottom of the bracket (201). One side of the sealing cylinder (207) is fixedly connected to a feed pipe (208). A proportioning groove (209) is provided on the side of the sealing cylinder (207), and a sealing plate (210) is slidably connected inside the proportioning groove (209).

3. The automatic proportioning device for epoxy resin according to claim 1, characterized in that: A dual-shaft motor (211) is fixedly connected to the bracket (201), the output shaft end of the dual-shaft motor (211) is connected to a driving wheel (212), the top end of the mixing drum (1) is rotatably connected to a second reciprocating screw (214), and the outer side of the second reciprocating screw (214) is meshedly connected to a moving seat (215).

4. The automatic proportioning device for epoxy resin according to claim 3, characterized in that: The end of the output shaft of one end of the dual-axis motor (211) is fixedly connected to a guide rod (216), and the guide rod (216) is arranged through the movable seat (215). The side of the driving wheel (212) is connected to a ratchet, and the top end of the driving rod (203) and the top end of the second reciprocating screw rod (214) are both fixedly connected to a ratchet (213) meshing with the ratchet.

5. The automatic proportioning device for epoxy resin according to claim 1, characterized in that: A positioning hole (217) is provided at the bottom end of the side of the driving rod (203), a positioning rod (218) is slidably connected inside the positioning hole (217), the positioning rod (218) is arranged through the proportioning barrel (202), a magnet (219) is fixedly connected to the end of the positioning rod (218) and the side of the movable seat (215), and a limiting frame (220) is fixedly connected to the top of the mixing barrel (1).

6. The automatic proportioning device for epoxy resin according to claim 1, characterized in that: A stirring mechanism (3) is provided inside the stirring drum (1), and the stirring mechanism (3) comprises a stirring rod (301). The stirring rod (301) is fixedly connected to the bottom end of the guide rod (216), and a stirring blade (302) is fixedly connected to the side of the stirring rod (301).

7. The automatic proportioning device for epoxy resin according to claim 6, characterized in that: The stirring drum (1) is rotatably connected to a stirring frame (303), the stirring frame (303) is fixedly connected to a buffer spring (304) on the outside, the end of the buffer spring (304) is fixedly connected to a scraper (305), the stirring frame (303) is fixedly connected to a stirring shaft (306) on the inside, the top end of the stirring frame (303) is fixedly connected to a gear ring (307), and the bottom end of the mixing drum (202) is fixedly connected to a gear (308) that meshes with the gear ring (307).

Citation Information

Patent Citations

  • Raw material layered proportioning structure for preparing modified epoxy resin

    CN221108240U