Fertilizer extruding granulator
By setting up heating components and brush scraper plates in the fertilizer extruder, the problem of easy powderization and adhesion of particles when starting the fertilizer extruder is solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422229169.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The granules are easy to powder when starting up, and some granules are not easy to fall off, and the raw materials are easily adhered to the extrusion roller or holes, resulting in low efficiency.
The active and driven extrusion rollers are preheated with heating components and equipped with brushes and scrapers to remove residues. Combined with the design of brushes and scrapers, ensuring particle forming quality and production continuity.
It effectively solves the problem of difficult pellet forming during startup, reduces powder generation, improves extrusion efficiency and product quality, and avoids the impact of raw material adhesion.
Smart Images
Figure CN223263784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extrusion granulation, in particular to a fertilizer extrusion granulator. Background Art
[0002] Granular fertilizer is an essential fertilizer for agricultural production. Granular fertilizer is typically made by mixing various fertilizer ingredients in a specific ratio based on plant growth needs, then extruding them into uniformly sized pellets. Existing granular fertilizers are mostly produced by directly extruding them using two rollers.
[0003] However, this extrusion method does not have a component that heats the roller. Although the roller will automatically heat up after a certain period of time, it is relatively cold when it is first started, making it difficult to form particles, and it is easy to produce powder or scatter directly. At the same time, on the one hand, some granular fertilizers tend to stay in the hemispherical holes and cannot fall off, resulting in low extrusion efficiency. On the other hand, the raw materials tend to adhere to the extrusion roller or the hemispherical holes, causing the extruded particles to become smaller and smaller. Utility Model Content
[0004] The main purpose of the utility model is to provide a fertilizer extrusion granulator, aiming to solve the technical problems of the prior art that the granular fertilizer produced just after startup has a lot of powder and is easy to scatter; some granular fertilizers are not easy to fall off; and the raw materials are easy to fill the hemispherical holes.
[0005] To achieve the above object, the utility model provides a fertilizer extrusion granulator, comprising a motor, wherein the motor is equipped with a driving gear through a coupling, and an active extrusion roller is fixedly connected to the driving gear;
[0006] The driving gear is also meshed with a driven gear, and the driven gear is fixedly connected to a driven squeezing roller;
[0007] The active extrusion roller and the driven extrusion roller are both provided with hemispherical holes, and when they rotate simultaneously, the raw materials can be squeezed into granular fertilizer;
[0008] The active squeeze roller and the driven squeeze roller are both provided with brushes on their peripheries, and the brushes are movably mounted on the feed hopper via a movable bearing seat;
[0009] The active squeeze roller and the driven squeeze roller are both provided with an induction coil inside, and the induction coil is electrically connected to the electric heater for heating the active squeeze roller and the driven squeeze roller when they are just started.
[0010] Furthermore, the feed hopper is provided with a hopper-shaped extension plate and a scraper plate;
[0011] The lower end of the bucket-shaped extension plate extends to between the active extrusion roller and the driven extrusion roller for feeding;
[0012] The scraper plate is arranged on the periphery of the active squeezing roller and the driven squeezing roller, and is used to remove the granular fertilizer in the hemispherical hole;
[0013] The distance between the scraper plate and the squeezing roller is smaller than the radius of the granular fertilizer.
[0014] Furthermore, powder hoppers are installed under the scraper plates on both sides;
[0015] A particle hopper is arranged between the powder hoppers on both sides.
[0016] Furthermore, the diameter of the hemispherical hole is mm-.mm.
[0017] Furthermore, a movable handle is provided on the movable bearing seat.
[0018] Furthermore, the feed hopper is mounted on a bracket, and the active squeezing roller and the driven squeezing roller are rotatably mounted on the feed hopper via bearings.
[0019] Furthermore, the motor is mounted on the bracket via a motor frame.
[0020] Furthermore, a support shaft is installed inside the induction coil;
[0021] The induction coil is electrically connected to the electric heater via a slip ring.
[0022] The beneficial effects of the present invention are as follows:
[0023] In the utility model, a scraper plate is provided for scraping off the granular fertilizer on the active squeezing roller and the driven squeezing roller;
[0024] Heating components are set inside the active extrusion roller and the driven extrusion roller to heat the roller body when just starting up, so as to avoid the roller body being cold at the beginning of starting up, making it difficult to form granular fertilizer and producing a lot of powder.
[0025] Brushes are provided on the periphery of the active extrusion roller and the driven extrusion roller. The brushes are movably installed on the feed hopper through a movable bearing seat. They are used to brush off fine materials on the active extrusion roller and the driven extrusion roller after moving to avoid affecting subsequent production. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0028] Figure 3 This is a schematic diagram of the full cross-section structure of the utility model;
[0029] Figure 4 for Figure 1 Schematic diagram of the rear structure.
[0030] Description of reference numerals:
[0031] 1. Motor, 2. Driving gear, 3. Driven gear, 4. Active extrusion roller, 5. Driven extrusion roller, 6. Hemispherical hole, 7. Brush, 8. Movable bearing seat, 9. Movable handle, 10. Feed hopper, 10a. Bucket-shaped extension plate, 10b. Scraper plate, 11. Powder hopper, 12. Granular hopper, 13. Induction coil, 14. Temperature sensor, 15. Support shaft, 16. Electric heater, 17. Collector ring. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0033] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0034] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes in which A and B are satisfied at the same time. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist.
[0035] See also Figures 1 to 3 The utility model is a fertilizer extrusion granulator, comprising a motor 1, wherein the motor 1 is equipped with a driving gear 2 through a coupling, and an active extrusion roller 4 is fixedly connected to the driving gear 2;
[0036] The driving gear 2 is also meshed with a driven gear 3, and the driven gear 3 is fixedly connected to a driven squeezing roller 5;
[0037] The active extrusion roller 4 and the driven extrusion roller 5 are both provided with hemispherical holes 6, which can squeeze the raw materials into granular fertilizer when rotating;
[0038] The active squeeze roller 4 and the driven squeeze roller 5 are both provided with a brush 7 on their peripheries, and the brush 7 is movably mounted on the feed hopper 10 via a movable bearing seat 8;
[0039] The active squeeze roller 4 and the driven squeeze roller 5 are both provided with an induction coil 13 , and the induction coil 13 is electrically connected to an electric heater 16 for heating the active squeeze roller 4 and the driven squeeze roller 5 when they are just started.
[0040] In some embodiments, see Figure 1 As shown, the feed hopper 10 is provided with a bucket-shaped extension plate 10a and a scraper plate 10b;
[0041] The lower end of the bucket-shaped extension plate 10a extends to between the active squeezing roller 4 and the driven squeezing roller 5 for feeding;
[0042] The scraper plate 10b is arranged on the periphery of the active squeezing roller 4 and the driven squeezing roller 5, and is used to remove the granular fertilizer in the hemispherical hole 6;
[0043] The distance between the scraper plate 10b and the squeezing roller is smaller than the radius of the granular fertilizer.
[0044] How it works
[0045] The raw materials are poured into the feed hopper and squeezed by the active squeezing roller and the driven squeezing roller. The raw materials are squeezed into granular fertilizer in the hemispherical hole and fall off.
[0046] Heating components are set inside the active extrusion roller and the driven extrusion roller. When they are just started, they can heat the cold roller body. When heated to the set temperature, the temperature sensor automatically disconnects the electric heater to avoid the roller body being cold at the beginning of startup, making it difficult to form granular fertilizers and producing a lot of powder.
[0047] A movable brush is provided, which is movably mounted on the feed hopper through a movable bearing seat and is used to brush off fine materials on the active extrusion roller and the driven extrusion roller after movement to avoid affecting subsequent production.
[0048] The movable bearing seat can be purchased from the market, and any model thereof is sufficient as long as it can realize the movement of the brush. There is no restriction on the specific model.
[0049] In some embodiments, see Figure 1 As shown, a powder hopper 11 is installed under the scraper plates 10b on both sides;
[0050] A particle hopper 12 is installed between the powder hoppers 11 on both sides.
[0051] In some embodiments, see Figure 1 As shown, the diameter of the hemispherical hole 6 is 1 mm-1.2 mm.
[0052] In some embodiments, see Figure 1 As shown, a movable handle 9 is provided on the movable bearing seat 8.
[0053] In some embodiments, see Figure 1 As shown, the feed hopper 10 is mounted on a bracket, and the active squeezing roller 4 and the driven squeezing roller 5 are rotatably mounted on the feed hopper 10 through bearings.
[0054] In some embodiments, see Figure 1 As shown, the motor 1 is mounted on the bracket via a motor frame.
[0055] In some embodiments, see Figure 1 As shown, a support shaft 15 is installed inside the induction coil 13;
[0056] The induction coil 13 is electrically connected to the electric heater 16 via a slip ring 17 .
[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fertilizer extrusion granulator, comprising a motor (1), wherein the motor (1) is equipped with a driving gear (2) via a coupling, characterized in that: An active squeezing roller (4) is fixedly connected to the active gear (2); The driving gear (2) is also meshed with a driven gear (3), and the driven gear (3) is fixedly connected to a driven squeezing roller (5); The active squeezing roller (4) and the driven squeezing roller (5) are both provided with hemispherical holes (6), and when they rotate simultaneously, the raw materials can be squeezed into granular fertilizer; The active squeezing roller (4) and the driven squeezing roller (5) are both provided with brushes (7) on their peripheries, and the brushes (7) are movably mounted on the feed hopper (10) via a movable bearing seat (8); The active squeezing roller (4) and the driven squeezing roller (5) are both provided with an induction coil (13) therein, and the induction coil (13) is electrically connected to an electric heater (16) for heating the active squeezing roller (4) and the driven squeezing roller (5) when they are just started.
2. A fertilizer extrusion granulator as claimed in claim 1, characterized in that: The feed hopper (10) is provided with a hopper-shaped extension plate (10a) and a scraper plate (10b); The lower end of the bucket-shaped extension plate (10a) extends to between the active squeezing roller (4) and the driven squeezing roller (5) for feeding; The scraper plate (10b) is arranged on the periphery of the active squeezing roller (4) and the driven squeezing roller (5) and is used to remove the granular fertilizer in the hemispherical hole (6); The distance between the scraper plate (10b) and the squeezing roller is smaller than the radius of the granular fertilizer.
3. A fertilizer extrusion granulator as claimed in claim 2, characterized in that: A powder hopper (11) is installed below the scraper plates (10b) on both the left and right sides; A particle hopper (12) is installed between the powder hoppers (11) on both sides.
4. A fertilizer extrusion granulator as claimed in claim 2, characterized in that: The diameter of the hemispherical hole (6) is 1 mm to 1.2 mm.
5. A fertilizer extrusion granulator as claimed in claim 1, characterized in that: A movable handle (9) is provided on the movable bearing seat (8).
6. A fertilizer extrusion granulator as claimed in claim 2, characterized in that: The feed hopper (10) is mounted on a bracket, and the active squeezing roller (4) and the driven squeezing roller (5) are rotatably mounted on the feed hopper (10) via bearings.
7. A fertilizer extrusion granulator as claimed in claim 1, characterized in that: The motor (1) is mounted on the bracket via a motor frame.
8. A fertilizer extrusion granulator as claimed in claim 1, characterized in that: A support shaft (15) is installed inside the induction coil (13); The induction coil (13) is electrically connected to the electric heater (16) via a collector ring (17).