Polyurethane anchoring agent production equipment
By introducing a quantitative feeder and a reseter into the polyurethane anchoring agent production equipment, precise control of raw material input is achieved, product quality fluctuations caused by manual operation are solved, and production efficiency and product consistency are improved.
Patent Information
- Application Number
- CN202422080260.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the production of traditional polyurethane anchors, the accuracy of manual weighing and feeding is difficult to ensure, resulting in unstable product quality, high labor intensity, low efficiency, and difficult to meet the needs of large-scale production.
采用定量加料器和复位器组成的投料单元,通过电控回路精确控制原料投入量和投入时机,实现自动化生产。
It improves the consistency and reliability of product quality, shortens the production cycle, increases output, reduces labor costs, and meets the needs of coal mining.
Smart Images

Figure CN223263793U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of reaction kettle equipment, in particular to polyurethane anchoring agent production equipment. Background Art
[0002] With the increasing intensity of coal mining, the cross-sectional size of the tunnel continues to increase, and the tunnel foundation reinforcement and working face support work have become more important, which puts higher requirements on the reliability of anchor support technology.
[0003] As a new type of support material, polyurethane has a designable molecular structure and can be used for reinforcement and support at the junction of coal mining working face and tunnel and during tunnel excavation with soft and broken surrounding rock.
[0004] During the production of polyurethane anchoring agents, a reactor is required to complete the chemical reaction between various raw materials, thereby preparing anchoring agent products that meet the requirements. During the production process of polyurethane anchoring agents, precise control of the input amount and timing of raw materials is a key factor in ensuring product quality.
[0005] Traditional polyurethane anchoring agent production often presents numerous challenges during the material feeding process. Typically, a specific amount of raw materials is manually weighed and then fed. This is not only labor-intensive but also difficult to ensure accuracy and consistency in weighing and feeding, which can easily lead to fluctuations in product quality. Furthermore, manual operation is inefficient, making it difficult to meet the demands of large-scale production. This increases labor costs and management complexity, severely hindering improvements in production efficiency and product quality. Utility Model Content
[0006] In view of the above technical problems, the utility model provides a polyurethane anchoring agent production equipment.
[0007] The technical solution is as follows: a reactor is provided with a plurality of feeding units at a feeding port of the reactor, wherein the feeding units include a mounting base fixedly provided on the reactor, two connecting rods are rotatably provided on the mounting base, and the two connecting rods are connected by two resetters;
[0008] The movable ends of the two connecting rods are rotatably connected to the adapter seat, and a quantitative feeder is fixedly arranged on the adapter seat. The inlet end of the quantitative feeder is connected to a silo through a pipeline, and the outlet end faces the reactor. The bottom end of the silo is higher than the inlet end of the quantitative feeder.
[0009] Preferably, the resetter includes an upper connecting member rotatably connected to one of the connecting rods, and a lower connecting member rotatably connected to the other connecting rod. A sleeve is fixedly provided on the upper connecting member, and a sliding rod is fixedly provided on the lower connecting member. The sleeve is sleeved on the outside of the sliding rod. A spring is provided on the outside of the sleeve, and both ends of the spring are respectively fixed to the upper connecting member and the lower connecting member.
[0010] Preferably, each of the connecting rods includes two parallel supporting rods, the two supporting rods are respectively located on both sides of the mounting seat and the adapter seat, and the two resetters are located on the outside of the two supporting rods.
[0011] Preferably, a handle is fixedly provided on each side of the adapter.
[0012] Preferably, a control switch is provided on the handle, and the control switch and the quantitative feeder form an electric control circuit.
[0013] The beneficial effects of the technical solution provided by the embodiment of the present utility model are: adopting a production method that accurately controls the amount of raw materials input and the timing of input can effectively reduce product quality fluctuations caused by manual operation errors, and ensure the consistency and reliability of the performance of the polyurethane anchoring agent; abandoning the traditional manual weighing and feeding methods and adopting a more efficient automated production process can greatly shorten the production cycle, increase output, and meet the growing demand for coal mining. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present utility model.
[0015] Figure 2 Schematic diagram of the feeding unit of the embodiment of the utility model Figure 1 .
[0016] Figure 3 Schematic diagram of the feeding unit of the embodiment of the utility model Figure 2 .
[0017] Figure 4 This is a schematic diagram of the structure of a resetter according to an embodiment of the present utility model.
[0018] Among them, the accompanying drawings are marked as follows: 1. Reactor; 2. Feeding unit; 3. Mounting seat; 4. Connecting rod; 5. Resetter; 6. Quantitative feeder; 7. Upper connecting piece; 8. Lower connecting piece; 9. Sleeve; 10. Sliding rod; 11. Spring; 12. Support rod; 13. Handle. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. Of course, the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0020] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second" and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0022] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal communication between two components. A person skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0023] Example 1
[0024] See also Figures 1 to 4 The utility model provides a polyurethane anchoring agent production device, comprising a reactor 1, a plurality of feeding units 2 are arranged at the feeding pipe mouth of the reactor 1, the feeding unit 2 comprises a mounting base 3 fixedly arranged on the reactor 1, two connecting rods 4 are rotatably arranged on the mounting base 3, and the two connecting rods 4 are connected by two resetters 5;
[0025] The movable ends of the two connecting rods 4 are rotatably connected to the adapter, and a quantitative feeder 6 is fixedly set on the adapter. The inlet end of the quantitative feeder 6 is connected to a silo through a pipeline, and the outlet end faces the reactor 1. The bottom end of the silo is higher than the inlet end of the quantitative feeder 6.
[0026] Each quantitative feeder 6 corresponds to a silo, in which the required raw materials are placed. Since multiple raw materials are needed in the production of polyurethane anchoring agents, and the addition ratio and addition timing of each raw material have a crucial impact on the quality of the final product, each feeding unit corresponds to a specific raw material and quantitative feeder, which can more accurately control the input amount of each raw material, ensure the accuracy of the ratio between the raw materials, and help to ensure the stability and consistency of product quality.
[0027] The quantitative feeder 6 accurately controls the amount of raw materials added according to the preset amount; its working principle is generally based on the following methods:
[0028] Volumetric quantitative feeding: The material is held in a cavity of a certain volume. Each time the material is added, the cavity is filled with material before it is transported out, thereby achieving quantitative feeding. For example, in a plunger-type quantitative feeder, the plunger stroke and the volume of the cavity determine the feeding amount.
[0029] Weighing quantitative: first measure the weight of the empty container, then measure the total weight in real time during the feeding process, and stop feeding when the total weight reaches the set feeding amount;
[0030] Flow-type quantitative measurement: Use flow sensors to measure the flow rate of materials, and calculate and control the feeding amount based on the feeding time;
[0031] During operation, the quantitative feeder receives instructions from the control system and accurately transports materials according to the set feeding amount. The control system adjusts the working state of the feeder based on feedback information such as weight, volume, flow, etc. to ensure the accuracy and stability of feeding.
[0032] The quantitative feeder 6 is prior art and will not be described in detail here;
[0033] Before starting the equipment, the required raw materials are placed in the corresponding silos respectively. When raw materials need to be added to the reactor 1, the user moves the adapter so that the outlet end of the quantitative feeder 6 is located above the feeding nozzle of the reactor 1, which is convenient for adding raw materials into the reactor 1. After the feeding is completed, the quantitative feeder 6 is reset to the initial state under the action of the resetter, and the feeding unit 2 will not block the top of the feeding nozzle, which is convenient for subsequent feeding operations.
[0034] The resetter 5 includes an upper connecting member 7 rotatably connected to one of the connecting rods 4, and a lower connecting member 8 rotatably connected to the other connecting rod 4. A sleeve 9 is fixedly provided on the upper connecting member 7, and a sliding rod 10 is fixedly provided on the lower connecting member 8. The sleeve 9 is sleeved on the outside of the sliding rod 10, and a spring 11 is provided on the outside of the sleeve 9. The two ends of the spring 11 are respectively fixed to the upper connecting member 7 and the lower connecting member 8.
[0035] When the user moves the adapter to change its position, the relative position of the connecting rod 4 also changes, and the upper connecting member 7 and the lower connecting member 8 connected to the connecting rod 4 also move accordingly; at this time, the sleeve 9 sleeved on the outside of the sliding rod 10 will slide along the sliding rod 10, compressing the spring 11;
[0036] When the feeding is completed and the user releases the force on the adapter, the spring 11 will quickly release the stored energy; the elastic force of the spring 11 pushes the upper connecting piece 7 and the lower connecting piece 8, causing the sleeve 9 to slide in the opposite direction along the sliding rod 10, thereby driving the connecting rod 4 back to the initial position, and realizing the reset of the quantitative feeder 6; during the whole process, the spring of the resetter 6 ensures that the connecting rod 4 and the quantitative feeder 6 can be accurately and quickly restored to their original positions through the telescopic action, which will not affect the next feeding, and also facilitates the user to manually feed through the feeding port.
[0037] Each connecting rod 4 includes two parallel supporting rods 12 . The two supporting rods 12 are respectively located on both sides of the mounting seat 3 and the adapter seat. The two resetters 5 are located on the outside of the two supporting rods 12 .
[0038] Since the two parallel support rods 12 are respectively located on both sides of the mounting seat 3 and the adapter seat, the structure is more stable and the force is more uniform during the movement and resetting process, and the position adjustment and resetting of the quantitative feeder 6 can be achieved more accurately, ensuring the accuracy and efficiency of the feeding operation.
[0039] A handle 13 is fixedly provided on each side of the adapter.
[0040] When adding raw materials to the reactor, the operator holds the handles 13 fixed on both sides of the adapter and moves the adapter by pushing or pulling the handles 13 to drive the outlet end of the quantitative feeder 6 to the appropriate position above the feeding nozzle of the reactor 1.
[0041] A control switch is provided on the handle 13 , and the control switch and the quantitative feeder 6 form an electric control circuit.
[0042] While holding the handle 13, the operator can conveniently operate the control switch provided on the handle 13; when the control switch is pressed, the electric control circuit formed by the control switch and the quantitative feeder 6 is connected, and the quantitative feeder 6 starts working to feed a preset amount of raw materials into the reactor.
[0043] When the present invention is used, before starting the equipment, the required raw materials are placed in the corresponding silos respectively. When raw materials need to be added to the reactor 1, the user moves the adapter so that the outlet end of the quantitative feeder 6 is located above the feeding nozzle of the reactor 1, which is convenient for adding raw materials into the reactor 1. After the feeding is completed, the quantitative feeder 6 is reset to the initial state under the action of the resetter, and the feeding unit 2 will not block the upper part of the feeding nozzle, which is convenient for subsequent feeding operations.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A polyurethane anchoring agent production device, comprising a reactor (1), characterized in that: A plurality of feeding units (2) are provided at the feeding port of the reactor (1), and the feeding units (2) include a mounting base (3) fixedly provided on the reactor (1), two connecting rods (4) are rotatably provided on the mounting base (3), and the two connecting rods (4) are connected via two resetters (5); The movable ends of the two connecting rods (4) are both rotatably connected to the adapter seat, and a quantitative feeder (6) is fixedly arranged on the adapter seat. The inlet end of the quantitative feeder (6) is connected to a silo through a pipeline, and the outlet end faces the reactor (1). The bottom end of the silo is higher than the inlet end of the quantitative feeder (6).
2. The polyurethane anchoring agent production equipment according to claim 1, characterized in that: The resetter (5) comprises an upper connecting member (7) rotatably connected to one of the connecting rods (4), and a lower connecting member (8) rotatably connected to the other connecting rod (4). A sleeve (9) is fixedly provided on the upper connecting member (7), and a sliding rod (10) is fixedly provided on the lower connecting member (8). The sleeve (9) is sleeved on the outside of the sliding rod (10). A spring (11) is provided on the outside of the sleeve (9), and both ends of the spring (11) are fixed to the upper connecting member (7) and the lower connecting member (8), respectively.
3. The polyurethane anchoring agent production equipment according to claim 2, characterized in that: Each connecting rod (4) comprises two parallel supporting rods (12), the two supporting rods (12) being located on both sides of the mounting seat (3) and the adapter seat, respectively, and the two resetters (5) being located outside the two supporting rods (12).
4. The polyurethane anchoring agent production equipment according to claim 1, characterized in that: A handle (13) is fixedly provided on each side of the adapter.
5. The polyurethane anchoring agent production equipment according to claim 3, characterized in that: A control switch is provided on the handle (13), and the control switch and the quantitative feeder (6) form an electric control circuit.