Cleaning assembly convenient to disassemble and integrated reaction kettle

Abstract

The utility model relates to the technical field of processing, in particular to a cleaning assembly convenient to disassemble, which comprises a disassembling device and a cleaning device, the dismounting device comprises a cover, the top of the cover is connected with a stirring adjusting instrument, the left side of the stirring adjusting instrument is connected with a connecting shaft, the top of the cover is connected with an observation opening, and the top of the cover is connected with a material opening. Through the design of the cleaning assembly of the structure, rapid disassembly is allowed, the cleaning process is simplified, the downtime of equipment is shortened, the efficiency of maintenance work is improved due to easy disassembly, and the maintenance cost is reduced; a safe operation channel is provided through stable welding connection of the ladder and the support, and the safety of operators is guaranteed; the structural stability of the reaction kettle is enhanced through welding connection, and the reaction kettle is suitable for bearing long-term production operation; and the height sensing rod and the internal height gauge are accurately matched, so that the height of the material is monitored in real time, and the accuracy of process control is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of processing, in particular to a cleaning component and an integrated reaction kettle which are easy to disassemble. Background Art

[0002] In industries such as chemical, pharmaceutical, and food processing, reactors are core equipment for achieving key steps such as material mixing and reaction. Traditional reactors are usually equipped with stirring systems, etc. Cleaning components are an important part to ensure that the reactor can be thoroughly cleaned between different batches of production. The structure of traditional reactors may make the cleaning process complicated and time-consuming, and some components are difficult to disassemble, affecting the efficiency of maintenance and cleaning. Therefore, an easy-to-disassemble cleaning component and an integrated reactor are proposed. Utility Model Content

[0003] (1) Technical problems solved

[0004] In response to the shortcomings of the existing technology, the utility model provides an easily disassembled cleaning component and an integrated reactor, which has the advantages of easy disassembly and cleaning, and solves the problems that the structure of the traditional reactor may make the cleaning process complicated and time-consuming, and some components are difficult to disassemble, affecting the efficiency of maintenance and cleaning.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose of easy disassembly and cleaning, the utility model provides the following technical solutions:

[0007] On one hand, the utility model provides a cleaning assembly that is easy to disassemble, including a disassembly device and a cleaning device;

[0008] The disassembly device includes a cover, the top of the cover is connected to a stirring regulator, the left side of the stirring regulator is connected to a connecting shaft, the top of the cover is connected to an observation port, and the top of the cover is connected to a material port;

[0009] The cleaning device includes a reaction box, the top of the reaction box is connected to a stirring rod, the bottom of the stirring rod is connected to a stirring plate, the bottom of the cover is connected to a height sensing rod, the top of the height sensing rod is connected to an internal altimeter, and the bottom of the reaction box is connected to an outlet.

[0010] As an optimal technical solution of the present invention, the stirring regulator is located at the top of the cover and is connected by a snap fastener, the connecting shaft is located on the left side of the stirring regulator and is connected by welding, the observation port is located at the top of the cover and is connected by welding, and the material port is located at the top of the cover and is connected by welding.

[0011] As a preferred technical solution of the present invention, the stirring rod is located at the top of the reaction box and is movably connected by bolts, and the stirring blade is located at the bottom of the stirring rod and is connected by bolts.

[0012] As an optimal technical solution of the present invention, the height sensing rod is located at the bottom of the cover and is movably connected by an axis, the internal altimeter is located at the top of the height sensing rod and is movably connected by a bolt, and the exhaust port is located at the bottom of the reaction box and is connected by welding.

[0013] Another aspect of the present invention provides an integrated reactor, comprising a cleaning assembly that is easy to disassemble according to the above aspect;

[0014] The integrated reactor further comprises a reactor base and a bottom frame. The reactor base is located at the bottom of the reaction box. The top of the bottom frame is connected to a main frame, and the side of the main frame is connected to a ladder.

[0015] As an optimal technical solution of the present invention, the reactor base is located at the bottom of the reaction box and is connected by welding, the main frame is located at the top of the base frame and is connected by welding, and the ladder is located on the side of the main frame and is connected by welding.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention provides a cleaning assembly and an integrated reactor that is easy to disassemble, which has the following beneficial effects:

[0018] The design of the cleaning component of this structure allows quick disassembly, simplifies the cleaning process, reduces equipment downtime, and the easy disassembly also improves the efficiency of maintenance work and reduces maintenance costs. In response to the problems of complex cleaning, difficult component disassembly, and low maintenance efficiency of traditional reactors, an easy-to-disassemble cleaning component and an integrated reactor are proposed. By introducing improved connection methods such as snaps and bolts, the disassembly and cleaning processes are simplified and the difficulty of maintenance is reduced. The integrated design enhances the stability and utilization efficiency of the equipment. These innovations improve cleaning efficiency, reduce production interruption time, enhance overall production capacity, and effectively solve the shortcomings of the existing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic front view of the structure of the utility model;

[0020] Figure 2 This is a schematic side view of the structure of the utility model;

[0021] Figure 3 This is a schematic cross-sectional view of the structure of the utility model.

[0022] In the figure: 1. Ladder; 2. Main frame; 3. Bottom frame; 4. Reactor base; 5. Reactor box; 6. Cover; 7. Stirring regulator; 8. Connecting shaft; 9. Observation port; 10. Feed port; 11. Internal height gauge; 12. Stirring rod; 13. Height sensing rod; 14. Stirring blade; 15. Discharge port. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0026] Example 1

[0027] See also Figure 1-3 , a cleaning assembly that is easy to disassemble, comprising a disassembly device and a cleaning device;

[0028] The disassembly device includes a cover 6, the top of the cover 6 is connected to a stirring regulator 7, the left side of the stirring regulator 7 is connected to a connecting shaft 8, the top of the cover 6 is connected to an observation port 9, and the top of the cover 6 is connected to a material port 10;

[0029] The cleaning device includes a reaction box 5, the top of the reaction box 5 is connected to a stirring rod 12, the bottom of the stirring rod 12 is connected to a stirring plate 14, the bottom of the cover 6 is connected to a height sensing rod 13, the top of the height sensing rod 13 is connected to an internal altimeter 11, and the bottom of the reaction box 5 is connected to an exhaust port 15.

[0030] In this embodiment, the stirring regulator 7 is located at the top of the cover 6 and is connected by a snap fastener, the connecting shaft 8 is located on the left side of the stirring regulator 7 and is connected by welding, the observation port 9 is located at the top of the cover 6 and is connected by welding, and the material port 10 is located at the top of the cover 6 and is connected by welding.

[0031] Among them, the snap connection mode of the stirring regulator 7 ensures quick assembly and disassembly with the cover 6, facilitates regular inspection and maintenance, and ensures stability during use; the connecting shaft 8 is connected to the left side of the stirring regulator 7 by welding, providing the solid support required for the rotation of the stirring rod 12, ensuring the smoothness and reliability of the stirring process.

[0032] In this embodiment, the stirring rod 12 is located at the top of the reaction box 5 and is movably connected by bolts, and the stirring blade 14 is located at the bottom of the stirring rod 12 and is connected by bolts.

[0033] Among them, the stirring rod 12 is located at the top of the reaction box 5 and is movably connected by bolts, allowing for quick adjustment or replacement according to stirring requirements, thereby improving the flexibility of the equipment; the stirring blade 14 is located at the bottom of the stirring rod 12 and is also connected by bolts, ensuring the stirring effect and facilitating the replacement of worn stirring blades, making maintenance simple.

[0034] In this embodiment, the height sensing rod 13 is located at the bottom of the cover 6 and is movably connected by an axis, the internal altimeter 11 is located at the top of the height sensing rod 13 and is movably connected by a bolt, and the exhaust port 15 is located at the bottom of the reaction box 5 and is connected by welding.

[0035] Among them, the height sensing rod 13 is located at the bottom of the cover 6 and is movably connected by an axis, allowing the height sensing rod to be dynamically adjusted according to changes in the material height in the reaction box; the internal altimeter 11 is located at the top of the height sensing rod 13 and is movably connected by bolts, making the height measurement more accurate and facilitating real-time monitoring of the material height.

[0036] Example 2

[0037] An integrated reactor including a cleaning assembly that is easily disassembled;

[0038] The integrated reactor includes a reactor base 4 and a bottom frame 3. The reactor base 4 is located at the bottom of the reaction box 5. The top of the bottom frame 3 is connected to the main frame 2, and the side of the main frame 2 is connected to the ladder 1.

[0039] In this embodiment, the reactor base 4 is located at the bottom of the reaction box 5 and is connected by welding, the main frame 2 is located at the top of the bottom frame 3 and is connected by welding, and the ladder 1 is located on the side of the main frame 2 and is connected by welding.

[0040] The welded connection of the reactor base 4 ensures a secure connection to the bottom of the reaction box 5, providing the necessary support and stability to withstand the pressure and weight that may be generated during the reaction. This connection also helps maintain the structural integrity and durability of the reactor. The main frame 2, located on top of the base frame 3, is also welded to ensure the stability and rigidity of the entire structure. This layout provides a solid installation foundation for the reactor and makes the entire equipment more stable, reducing displacement caused by vibration or thermal expansion. The ladder 1 is welded to the side of the main frame 2, providing convenient access for operators to maintain and monitor the reactor. The welded connection ensures the ladder's stability and safety, preventing it from shaking or loosening during use, and ensuring the safety of the operator.

[0041] Working principle:

[0042] The reactor base 4 of this structure is fixed to the bottom of the reaction box 5 by welding, ensuring the stability and support of the entire reactor body; the main frame 2 is welded to the top of the base frame 3 to provide additional support and structural strength for the reactor, and the ladder 1 is welded to the side of the main frame 2 to provide a safe passage for operators to facilitate maintenance and monitoring of the reactor body; the stirring regulator 7 is located on the top of the cover 6 and is connected by a snap, allowing for quick adjustment of the stirring speed and direction; the connecting shaft 8 is welded to the left side of the stirring regulator 7 and works in conjunction with the stirring rod 12 and the stirring blade 14 to achieve effective stirring of the material in the reaction box; the height sensing rod 13 and the shaft of the internal altimeter 11 are movably connected, allowing the system to monitor the material height in real time to ensure precise control of the reaction process; the discharge port 15 is welded to the bottom of the reaction box 5 for quickly discharging the material after the reaction is completed. The design of the entire system takes into account the ease of operation, the stability and safety of the equipment, and the convenience of maintenance, ensuring the efficiency and controllability of the reaction process.

[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning assembly that is easy to disassemble, comprising a disassembly device and a cleaning device; Its characteristics are: The disassembly device includes a cover, the top of the cover is connected to a stirring regulator, the left side of the stirring regulator is connected to a connecting shaft, the top of the cover is connected to an observation port, and the top of the cover is connected to a material port; The cleaning device includes a reaction box, the top of the reaction box is connected to a stirring rod, the bottom of the stirring rod is connected to a stirring plate, the bottom of the cover is connected to a height sensing rod, the top of the height sensing rod is connected to an internal altimeter, and the bottom of the reaction box is connected to an outlet.

2. The easily disassembled cleaning assembly according to claim 1, characterized in that: The stirring regulator is located at the top of the cover and is connected by a snap fastener, the connecting shaft is located on the left side of the stirring regulator and is connected by welding, the observation port is located at the top of the cover and is connected by welding, and the material port is located at the top of the cover and is connected by welding.

3. The easily disassembled cleaning assembly according to claim 1, characterized in that: The stirring rod is located at the top of the reaction box and is movably connected via bolts, and the stirring sheet is located at the bottom of the stirring rod and is connected via bolts.

4. The easily disassembled cleaning assembly according to claim 1, characterized in that: The height sensing rod is located at the bottom of the cover and is movably connected via a shaft, the internal altimeter is located at the top of the height sensing rod and is movably connected via a bolt, and the discharge port is located at the bottom of the reaction box and is connected via welding.

5. An integrated reactor comprising a cleaning assembly that is easily disassembled according to any one of claims 1 to 4; Its characteristics are: The integrated reactor comprises a reactor base and a bottom frame. The reactor base is located at the bottom of the reaction box. The top of the bottom frame is connected to a main frame. The side of the main frame is connected to a ladder.

6. The integrated reactor according to claim 5, characterized in that: The reactor base is located at the bottom of the reaction box and is connected by welding, the main frame is located at the top of the base frame and is connected by welding, and the ladder is located at the side of the main frame and is connected by welding.

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