Grinding auxiliary feeding device convenient to convert
By designing a grinding and auxiliary feeding device that is easy to convert, it solves the problem that traditional PVC production equipment is difficult to achieve small batch and multi-spec production, and realizes efficient and flexible multi-color production, reducing production waste and labor costs.
Patent Information
- Application Number
- CN202422336070.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-25
AI Technical Summary
Traditional PVC production equipment is difficult to achieve flexible production in small batches, multiple specifications and multiple colors during the rapid large-batch mixing process, resulting in production waste and increased labor costs.
Design a grinding auxiliary feeding device for easy conversion, including platform mounting bracket, feeding mechanism, agitator, twin screw feeder and grinding components, and achieve precise feeding and refinement processing through servo control systems and frequency conversion control systems to meet the needs of multiple specifications and multi-color production.
It improves production efficiency, reduces production waste and labor costs, ensures product quality and uniformity of feeding, and adapts to market demand.
Smart Images
Figure CN223263884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a feeding device, in particular to a grinding auxiliary feeding device which is easy to convert and belongs to the technical field of PVC production equipment. Background Art
[0002] In the PVC production process, different specifications and models require ingredients of different colors. Traditionally, mixing involves large batches of a single color, which are then stored in 30-ton tanks for future use, allowing each production line to use it according to production availability, thus reducing mixing costs. However, the current market demands fast delivery of small batches of products in multiple specifications and colors. This necessitates the modification of existing equipment and processes to adapt to market demands.
[0003] According to the "subtractive color mixing principle" of toner materials, a small amount of black material can cover the blue material, but the reverse is not possible. Therefore, when continuously mixing large quantities of blue dry mix, an auxiliary feeding device is needed that can achieve fast and flexible production without affecting the rapid large-scale mixing process, thereby reducing production waste and labor costs.
[0004] Therefore, it is necessary to design a supporting equipment that can carry out auxiliary tailings and carry out small amounts of auxiliary feeding during the mixing process of large quantities of single colors by the main machine. Utility Model Content
[0005] The purpose of this utility model is to solve the above-mentioned shortcomings and provide a grinding auxiliary feeding device that is easy to convert, thereby improving production efficiency, meeting the production needs of small batches and multiple specifications, and reducing production costs.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0007] A grinding auxiliary feeding device that is easy to convert, including a platform mounting bracket arranged on the feeding observation port of the main machine of the production line; a feeding mechanism is arranged on the platform mounting bracket; the feeding mechanism is arranged on the platform mounting bracket through a slide positioning mounting base; the feeding mechanism has a power end and a hopper; a stirrer is arranged at the bottom of the hopper; the stirrer is connected to the twin-screw feeder on the lower side; one end of the twin-screw feeder is connected to the power end, and the other end is connected to the discharge barrel; a grinding assembly is arranged at the bottom of the discharge barrel; a transmission is arranged on the upper part of the discharge barrel; the transmission and the stirrer are connected to the power end in sequence.
[0008] Furthermore, the power end includes a motor, a reducer and a power distributor; the agitator includes an outer cavity arranged at the bottom of the hopper; the bottom of the outer cavity is connected to the twin-screw feeder; and also includes a stirring blade arranged in the outer cavity.
[0009] Furthermore, a first rotating shaft is provided at the axis center of the stirring blade; a second rotating shaft is provided outside the outer cavity; the first rotating shaft is fixedly connected to the second rotating shaft; and the second rotating shaft is respectively connected to the power distribution machine and the transmission.
[0010] Furthermore, the twin-screw feeder is located at the lower side of the outer cavity; the twin-screw feeder is connected to a power distributor; and the power distributor is arranged on a slide trough positioning mounting base.
[0011] Furthermore, the grinding assembly includes an outer cylinder; the outer cylinder is provided with a bottom of a discharge barrel; the grinding assembly also includes a grinder shaft provided in the outer cylinder.
[0012] Furthermore, the grinder shaft is coaxially arranged in the outer cylinder and the discharge cylinder; the upper end of the grinder shaft is connected to the transmission; the grinding assembly also includes a bearing seat cross bracket, a bearing and an inner grinding core.
[0013] Furthermore, the bearing seat cross bracket and the inner grinding core are coaxially arranged on the outside of the grinder shaft; the bearing is arranged between the grinder shaft and the bearing seat cross bracket; the inner wall of the outer cylinder is also provided with an outer grinding ring; the cross section of the inner grinding core is trapezoidal; the outer grinding ring has an inclined surface that matches the inner grinding core.
[0014] Furthermore, a grinding precision adjuster is screwed onto the outer side of the grinder shaft; the grinding precision adjuster is located on the outer side of the bottom of the inner grinding core.
[0015] Furthermore, the main machine and power end of the production line are respectively connected to the servo control system; the platform mounting bracket includes a base plate; a fixed slide groove for connecting the slide groove positioning mounting base is provided on the base plate; and a notch for the discharge barrel to pass through is also provided on the base plate.
[0016] Furthermore, a support column is provided at the bottom of the base plate; and a support flange is provided at the bottom of the support column.
[0017] This utility model has the following beneficial effects: a twin-screw feeder is connected to a variable frequency control system and a synchronous grinder; during the production process, the twin-screw feeder feeds material according to a set ratio, and the grinding component refines the material. On the one hand, the feeding speed of the twin-screw feeder can be adjusted according to production needs, ensuring the accuracy of the feeding ratio and thus product quality. On the other hand, the refinement of the grinding component ensures the uniformity of the feeding, and the grind size is adjustable, which is highly adaptable. Furthermore, this auxiliary feeding device can achieve small-batch production of multiple specifications and colors, meeting market demand while reducing production waste and labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model and the host.
[0019] Figure 2 It is a side structure diagram of the utility model and the host.
[0020] Figure 3 It is a structural diagram of the feeding mechanism.
[0021] Figure 4 Schematic diagram of the structure of the grinding component.
[0022] Figure 5 This is a structural diagram of the platform installation bracket from a top-down perspective.
[0023] Figure 6 This is a structural diagram of the platform mounting bracket as viewed from the side.
[0024] Among them: 1 is the main machine of the production line, 2 is the platform mounting bracket, 3 is the chute positioning mounting base, 4 is the hopper, 5 is the twin-screw feeder, 6 is the discharge barrel, 7 is the transmission, 8 is the motor, 9 is the reducer, 10 is the power distributor, 11 is the outer cavity, 12 is the stirring blade, 13 is the first rotating shaft, 14 is the second rotating shaft, 15 is the outer cylinder, 16 is the grinder shaft, 17 is the bearing seat cross bracket, 18 is the bearing, 19 is the inner grinding core, 20 is the outer grinding ring, 21 is the grinding precision adjuster, 22 is the base plate, 23 is the fixed chute, 24 is the notch, 25 is the support column, and 26 is the support flange. DETAILED DESCRIPTION
[0025] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] The terms used herein, including technical and scientific terms, have the same meaning as those commonly understood by those skilled in the art, unless otherwise defined. It should be understood that the terms defined in commonly used dictionaries have the same meaning as those in the prior art.
[0027] See also Figures 1-6
[0028] A grinding auxiliary feeding device that is easy to convert, including a platform mounting bracket 2 arranged on the feeding observation port of the production line main unit 1; a feeding mechanism is arranged on the platform mounting bracket 2; the feeding mechanism is arranged on the platform mounting bracket 2 through a slide positioning mounting base 3; the feeding mechanism has a power end and a hopper 4; a stirrer is provided at the bottom of the hopper 4; the stirrer is connected to the twin-screw feeder 5 on the lower side; one end of the twin-screw feeder 5 is connected to the power end, and the other end is connected to the discharge barrel 6; a grinding assembly is provided at the bottom of the discharge barrel 6; a transmission 7 is provided on the upper part of the discharge barrel 6; the transmission 7 and the stirrer are connected to the power end in sequence.
[0029] Furthermore, the power end includes a motor 8, a reducer 9 and a power distributor 10; the agitator includes an outer cavity 11 arranged at the bottom of the hopper 4; the bottom of the outer cavity 11 is connected to the twin-screw feeder 5; and also includes a stirring blade 12 arranged in the outer cavity 11.
[0030] Furthermore, a first rotating shaft 13 is provided at the axis of the stirring blade 12; a second rotating shaft 14 is provided outside the outer cavity 11; the first rotating shaft 13 is fixedly connected to the second rotating shaft 14; the second rotating shaft 14 is respectively connected to the power distribution machine 10 and the transmission 7.
[0031] Specifically, in this embodiment, the power output by the power distribution machine 10 drives the rotation of the second rotating shaft 14, and drives the rotation of the first rotating shaft 13, thereby causing the stirring blade 12 to rotate inside the outer cavity 11; at the same time, the second rotating shaft 14 can also transmit the power of the power distribution machine 10 to the transmission 7 for the operation of the grinding component.
[0032] Furthermore, the twin-screw feeder 5 is located at the lower side of the outer cavity 11 ; the twin-screw feeder 5 is connected to the power distributor 10 ; the power distributor 10 is disposed on the chute positioning mounting base 3 .
[0033] Specifically, the power distribution mechanism 10 distributes the power generated by the motor 8 and the speed reducer 9 through an internal gear train, thereby simultaneously driving the twin-screw feeder 5. In other words, the power distribution mechanism 10, through its internal gear train, simultaneously drives the twin-screw feeder 5, the agitator 12, and the transmission 7. The gear design of this power distribution mechanism 10 is conventional in the art, and those skilled in the art can readily obtain a similar power distribution mechanism 10. Therefore, its internal gear structure will not be described in detail.
[0034] Furthermore, the grinding assembly includes an outer cylinder 15 ; the outer cylinder 15 is disposed at the bottom of the discharge barrel 6 ; and the grinding assembly further includes a grinder shaft 16 disposed within the outer cylinder 15 .
[0035] Furthermore, the grinder shaft 16 is coaxially arranged in the outer cylinder 15 and the discharge cylinder 6; the upper end of the grinder shaft 16 is connected to the transmission 7; the grinding assembly also includes a bearing seat cross bracket 17, a bearing 18 and an inner grinding core 19.
[0036] Furthermore, the bearing seat cross bracket 17 and the inner grinding core 19 are coaxially arranged on the outside of the grinder shaft 16; the bearing 18 is arranged between the grinder shaft 16 and the bearing seat cross bracket 17; the inner wall of the outer cylinder 15 is also provided with an outer grinding ring 20; the cross-section of the inner grinding core 19 is trapezoidal; the outer grinding ring 20 has an inclined surface that matches the inner grinding core 19.
[0037] Specifically, the grinding assembly operates by transmitting power through the connection between the grinder shaft 16 and the transmission 7. During this process, the grinder shaft 16 drives the inner grinding core 19 to rotate, with the rotation of the grinder shaft 16 limited by the bearing 18 and the bearing support cross bracket 17. The rotation of the grinder shaft 16 drives the inner grinding core 19 to rotate. The relative motion between the inner grinding core 19 and the outer grinding ring 20 grinds the material. Furthermore, the width of the gap formed by the inclined surface between the inner grinding core 19 and the outer grinding ring 20 is adjustable, allowing the grinding size of the material to be adjusted. The specific adjustment method is as follows.
[0038] Furthermore, a grinding precision adjuster 21 is screwed onto the outer side of the grinder shaft; the grinding precision adjuster 21 is located on the outer side of the bottom of the inner grinding core 19 .
[0039] Specifically, by rotating the grinding precision adjuster 21 , the level of the inner grinding core 19 can be controlled, and the width of the gap between the inner grinding core 19 and the outer grinding ring 20 can be changed.
[0040] Furthermore, the main machine and power end of the production line are respectively connected to the servo control system; the platform mounting bracket includes a base plate 22; a fixed slide 23 for connecting the slide positioning mounting base 3 is provided on the base plate 22; a notch 24 for the discharge barrel to pass through is also provided on the base plate 22.
[0041] Furthermore, a support column 25 is provided at the bottom of the base plate; and a support flange 26 is provided at the bottom of the support column 25 .
[0042] Finally, it should be noted that the above embodiments are only intended to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A grinding auxiliary feeding device that is easy to convert, characterized by: It includes a platform mounting bracket arranged on the feeding observation port of the main machine of the production line; a feeding mechanism is arranged on the platform mounting bracket; the feeding mechanism is arranged on the platform mounting bracket through a slide positioning mounting base; the feeding mechanism has a power end and a hopper; a stirrer is arranged at the bottom of the hopper; the stirrer is connected to the twin-screw feeder on the lower side; one end of the twin-screw feeder is connected to the power end, and the other end is connected to the discharge barrel; a grinding assembly is arranged at the bottom of the discharge barrel; a transmission is arranged on the upper part of the discharge barrel; the transmission and the stirrer are connected to the power end in sequence.
2. The grinding auxiliary feeding device that is easy to convert according to claim 1 is characterized in that: The power end includes a motor, a reducer and a power distributor; the stirrer includes an outer cavity arranged at the bottom of the hopper; the bottom of the outer cavity is connected to the twin-screw feeder; and also includes a stirring blade arranged in the outer cavity.
3. The grinding auxiliary feeding device that is easy to convert according to claim 2 is characterized in that: A first rotating shaft is provided at the axis center of the stirring blade; a second rotating shaft is provided outside the outer cavity; the first rotating shaft is fixedly connected to the second rotating shaft; and the second rotating shaft is connected to the power distribution machine and the transmission respectively.
4. The grinding auxiliary feeding device that is easy to convert according to claim 3 is characterized in that: The twin-screw feeder is located at the lower side of the outer cavity; the twin-screw feeder is connected to a power distributor; and the power distributor is arranged on a slide chute positioning mounting base.
5. The grinding auxiliary feeding device that is easy to convert according to claim 1 is characterized in that: The grinding assembly includes an outer cylinder; the outer cylinder is provided with a bottom of a discharge barrel; the grinding assembly also includes a grinder shaft provided in the outer cylinder.
6. The grinding auxiliary feeding device that is easy to convert according to claim 5, characterized in that: The grinder shaft is coaxially arranged in the outer cylinder and the lower cylinder; the upper end of the grinder shaft is connected to the transmission; the grinding assembly also includes a bearing seat cross bracket, a bearing and an inner grinding core.
7. The grinding auxiliary feeding device that is easy to convert according to claim 6, characterized in that: The bearing seat cross bracket and the inner grinding core are coaxially arranged on the outside of the grinder shaft; the bearing is arranged between the grinder shaft and the bearing seat cross bracket; the inner wall of the outer cylinder is also provided with an outer grinding ring; the cross section of the inner grinding core is trapezoidal; the outer grinding ring has an inclined surface that matches the inner grinding core.
8. The grinding auxiliary feeding device that is easy to convert according to claim 7, characterized in that: A grinding precision adjuster is also screwed onto the outer side of the grinder shaft; the grinding precision adjuster is located on the outer side of the bottom of the inner grinding core.
9. The grinding auxiliary feeding device that is easy to convert according to claim 1, characterized in that: The main machine and power end of the production line are respectively connected to the servo control system; the platform mounting bracket includes a base plate; a fixed slide groove for connecting the slide groove positioning mounting base is provided on the base plate; a notch for the discharge barrel to pass through is also provided on the base plate.
10. The grinding auxiliary feeding device that is easy to convert according to claim 9, characterized in that: A support column is provided at the bottom of the base plate; and a support flange is provided at the bottom of the support column.