Carbon fiber component spraying equipment

By designing the rotating plate and spraying device structure of carbon fiber component spraying equipment, the problem of low production efficiency of existing equipment is solved, and rapid alternating spraying and continuous production of carbon fiber components are achieved.

CN223264085UActive Publication Date: 2025-08-26HUBEI KAITENG NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422431599.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-08-26
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

Existing carbon fiber parts spraying equipment is inefficient during fixing and replacement, resulting in poor production continuity.

Method used

A carbon fiber component spraying equipment is designed, adopting a fixing frame and a rotary plate structure. The driving gear drives the driving gear and the half-tooth gear to mesh with the gears through a reduction motor to achieve 180° flip of the rotary plate, alternately fixing the two carbon fiber components, and moving the cylinder drives the spraying device to achieve uninterrupted spraying.

Benefits of technology

The production continuity and efficiency of carbon fiber components are improved, and the rapid alternating spraying of carbon fiber components is achieved, reducing the fixing and replacement time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon fiber component spraying device which comprises a fixing frame, a fixing plate is fixedly installed on the front face of the fixing frame, an arch frame is arranged on the top of the fixing plate, two spraying device bodies are fixed to the top of the arch frame, an intermittent alternating structure is arranged on the inner face of the fixing frame, and the spraying device bodies are arranged on the inner face of the fixing frame. An annular limiting groove is formed in the back face of the fixing frame, a rotating plate is arranged on the front face of the fixing frame and located in the front of the annular limiting groove, and an upper fixing structure and a lower fixing structure used for fixing carbon fiber parts are arranged in the front of the rotating plate. According to the carbon fiber component spraying equipment, a gear motor drives a driving gear to be meshed with a half-tooth gear, so that the half-tooth gear drives a rotating plate to turn over by 180 degrees to achieve the rapid turning effect, two fixing structures on a turning plate can fix two carbon fiber components, and the effect that the two carbon fiber components are alternately and uninterruptedly sprayed can be achieved; and the production continuity and the production efficiency of the carbon fiber component are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment, in particular to a carbon fiber component spraying equipment. Background Art

[0002] Carbon fiber components generally refer to parts made from woven or multi-layered carbon fibers. Because they are both light and strong, they are widely used, often in high-end products. Carbon fiber components are lightweight, safe, and economical. However, these components often require a coating during processing.

[0003] At present, some equipment used for spraying carbon fiber parts fixes the parts through a fixed structure, and then processes the parts through the spraying equipment. After spraying the carbon fiber parts on the fixed structure, some spraying equipment needs to be removed and other carbon fiber parts are fixed on it to achieve the effect of spraying other carbon fiber parts. Such carbon fiber part spraying easily wastes time when fixing the carbon fiber parts. Therefore, a carbon fiber component spraying equipment is proposed to solve the problem of poor continuity and low production efficiency of carbon fiber components. Utility Model Content

[0004] In order to solve the technical problems existing in the background technology, the utility model proposes a carbon fiber component spraying equipment, which has the function of alternately replacing carbon fiber components, improving the continuity of carbon fiber component production, and improving production efficiency.

[0005] The utility model provides a carbon fiber component spraying device, comprising a fixing frame, a water tank is provided on the left side of the fixing frame, a plurality of water outlet pipes extending to the right side of the water tank are provided inside the water tank, a control box is provided at the bottom of the front of the fixing frame, a fixing plate is fixedly installed on the front of the fixing frame, an arch is provided on the top of the fixing plate, two spraying device bodies are fixed on the top of the arch, two limiting holes are provided on the top of the fixing plate, a square frame is fixedly installed on the back of the fixing frame, and an intermittent alternating structure is provided on the inner surface of the fixing frame;

[0006] An annular limiting groove is provided on the back of the fixing frame, a rotating plate is provided on the front of the fixing frame and located in the square of the annular limiting groove, and two upper and lower fixing structures for fixing carbon fiber parts are provided in the square of the rotating plate.

[0007] Preferably, the fixing frame is composed of a water tank on the left, a bottom angle frame and a flat plate on the back, and a drainage groove is provided at the middle of the fixing frame where it connects with the right side of the water tank.

[0008] Preferably, the intermittent alternating structure includes a reduction motor, a driving gear, a half-tooth gear, a protrusion and a pressure rod, the reduction motor is fixedly mounted on the top of the square frame, the driving gear is arranged between the reduction motor and the back of the fixed frame, and the driving gear is fixedly connected to the output shaft of the reduction motor, the half-tooth gear is movably mounted on the back of the fixed frame through a bearing, and the half-tooth gear is partially meshed with the driving gear, the protrusion is fixedly mounted on the back of the half-tooth gear, and the pressure rod is fixedly mounted on the back of the driving gear.

[0009] Preferably, the half-tooth gear is meshed with half of the driving gear, and after the driving gear rotates one circle, the pressure rod squeezes the protrusion to drive the half-tooth gear to mesh with the driving gear. A transmission shaft is connected between the rotating plate and the half-tooth gear to enable the half-tooth gear to drive the rotating plate to rotate, and the transmission shaft is arranged on the back plate of the fixed frame through a bearing.

[0010] Preferably, the fixing structure includes a splint, a threaded rod, a motor and a side clamp block, the side clamp block is arranged at one end of the front face of the rotating plate, the motor is fixed in the middle of the front face of the rotating plate, the threaded rod is arranged between the motor and the side clamp block, and the splint is sleeved on the outer surface of the threaded rod.

[0011] Preferably, a threaded through hole is provided on the top of the splint for the threaded rod to pass through, the threaded rod is threadedly connected to the threaded through hole, a sliding groove is provided on the front of the rotating plate, and a slider is provided on the bottom of the splint for sliding installation with the sliding groove.

[0012] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0013] The carbon fiber component spraying equipment drives the driving gear to engage with the half-tooth gear through a reduction motor, so that the half-tooth gear drives the rotating plate to flip 180 degrees to achieve a rapid flipping effect. The two fixed structures on the flipping plate can fix two carbon fiber components, thereby achieving the effect of alternating and uninterrupted spraying of the two carbon fiber components, thereby improving the continuity and production efficiency of carbon fiber component production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural schematic diagram of a carbon fiber component spraying equipment proposed by the utility model.

[0015] Figure 2 This is a structural schematic diagram from another perspective of a carbon fiber component spraying equipment proposed by the present invention.

[0016] Figure 3 A carbon fiber component spraying equipment proposed by this utility model Figure 1 Schematic diagram of the enlarged structure of A in the figure.

[0017] Figure 4 A carbon fiber component spraying equipment proposed by this utility model Figure 2 Schematic diagram of the enlarged structure of B.

[0018] Figure numerals: 1. fixed frame; 2. control box; 3. water tank; 4. water outlet pipe; 5. annular limit groove; 6. rotating plate; 7. fixed structure; 701. clamping plate; 702. threaded rod; 703. motor; 704. side clamping block; 8. fixed plate; 9. cylinder; 10. arch frame; 11. limit hole; 12. square frame; 13. intermittent alternating structure; 1301. reduction motor; 1302. driving gear; 1303. half-tooth gear; 1304. protrusion; 1305. pressure rod; 14. spraying device body. DETAILED DESCRIPTION

[0019] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely illustrative and are not intended to limit the scope of the present invention. Furthermore, descriptions of known structures and technologies are omitted in the following description to avoid unnecessary confusion regarding the concepts of the present invention.

[0020] In the description of the utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of the utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" can mean fixed connection, welding, riveting, bonding, etc., or detachable connection, threaded connection, key connection, pin connection, etc., or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood by those skilled in the art in specific circumstances.

[0022] like Figure 1-4As shown, a carbon fiber component spraying equipment proposed by the present invention includes a fixing frame 1, which is composed of a water tank 3 on the left, a bottom angle frame and a flat plate on the back. A drainage groove is opened at the middle of the fixing frame 1 and connected to the right side of the water tank 3. The left side of the fixing frame 1 is provided with a water tank 3, and the inside of the water tank 3 is provided with multiple water outlet pipes 4 extending to the right side of the water tank 3. A control box 2 is provided at the bottom of the front of the fixing frame 1, and a fixing plate 8 is fixedly installed on the front of the fixing frame 1. An arch frame 10 is provided on the top of the fixing plate 8. Two spray device bodies 14 are fixed on the top of the arch frame 10. Two limiting holes 11 are provided on the top of the fixing plate 8. A square frame 12 is fixedly installed on the back of the fixing frame 1, and an intermittent alternating structure 13 is provided on the inner surface of the fixing frame 1.

[0023] An annular limiting groove 5 is provided on the back of the fixing frame 1, and a rotating plate 6 is provided on the front of the fixing frame 1 and located in the square of the annular limiting groove 5. Two upper and lower fixing structures 7 for fixing carbon fiber parts are provided in the square of the rotating plate 6.

[0024] It should be noted that a water pump is provided inside the water tank 3 to provide a water spraying effect to the water pipe 4, a limiting block and an annular limiting groove 5 are provided on the back of the rotating plate 6 to play a limiting role, and a raw material box is provided at the bottom of the fixed frame 1 to provide spraying raw materials to the spray device body 14.

[0025] Specifically, when it is necessary to use a spraying device to continuously spray the carbon fiber components, the carbon fiber components can be first fixed on the two fixed structures 7 on the rotating plate 6, and then the intermittent alternating structure 13 is used to drive the two fixed structures 7 on the rotating plate 6 to flip, thereby achieving rapid alternation to improve the spraying efficiency. When it is necessary to spray the alternating carbon fiber components, the cylinder 9 can also be used to make the arch frame 10 move back and forth under the action of the two limiting holes 11, which can not only make the two spray device bodies 14 on the arch frame 10 avoid the effect of the two spray device bodies 14, but also can adjust the spray device body 14 to achieve the effect of spraying different positions on the carbon fiber components. When spraying the carbon fiber components, it is also necessary to use a water pump to extract the water source inside the water tank 3, so that the water source flows into the drainage tank of the fixed frame 1 through the outlet pipe 4, thereby adsorbing the powder sprayed on the spray device body 14 in the drainage tank to prevent the powder from spreading.

[0026] In an optional embodiment, the intermittent alternating structure 13 includes a reduction motor 1301, a driving gear 1302, a half-tooth gear 1303, a protrusion 1304 and a pressure rod 1305. The reduction motor 1301 is fixedly mounted on the top of the square frame 12, the driving gear 1302 is arranged between the reduction motor 1301 and the back of the fixed frame 1, and the driving gear 1302 is fixedly connected to the output shaft of the reduction motor 1301. The half-tooth gear 1303 is movably mounted on the back of the fixed frame 1 through a bearing, and the half-tooth gear 1303 is partially engaged with the driving gear 1302. The protrusion 1304 is fixedly mounted on the back of the half-tooth gear 1303, and the pressure rod 1305 is fixedly mounted on the back of the driving gear 1302.

[0027] It should be noted that the half-toothed gear 1303 is meshed with half of the driving gear 1302, and after the driving gear 1302 rotates one circle, the pressure rod 1305 squeezes the protrusion 1304 to drive the half-toothed gear 1303 to mesh with the driving gear 1302. A transmission shaft is connected between the rotating plate 6 and the half-toothed gear 1303 to enable the half-toothed gear 1303 to drive the rotating plate 6 to rotate, and the transmission shaft is set on the back plate of the fixed frame 1 through a bearing.

[0028] Specifically, when it is necessary to use the fixed structures 7 at both ends of the alternating rotating plate 6, the reduction motor 1301 can be used to drive the driving gear 1302 to rotate, so that the pressure rod 1305 on the driving gear 1302 presses down the protrusion 1304 on the half-tooth gear 1303, thereby changing part of the position of the half-tooth gear 1303. The driving gear 1302 is engaged with the half-tooth gear 1303, so that after the half-tooth gear 1303 rotates a certain position, the half-tooth gear 1303 is on the driving gear 1302 to realize the effect of rotating the half-tooth gear 1303 by 180°. After rotating 180°, the half-tooth gear 1303 drives the rotating plate 6 to rotate synchronously, thereby swapping the positions of the two fixed structures 7 at both ends of the rotating plate 6 to facilitate the staff or the robotic arm to continuously replace the carbon fiber components.

[0029] In an optional embodiment, the fixing structure 7 includes a splint 701, a threaded rod 702, a motor 703 and a side clamp 704, the side clamp 704 is arranged at one end of the front of the rotating plate 6, the motor 703 is fixed in the middle of the front of the rotating plate 6, the threaded rod 702 is arranged between the motor 703 and the side clamp 704, the splint 701 is sleeved on the outer surface of the threaded rod 702, a threaded through hole is provided on the top of the splint 701 for the threaded rod 702 to pass through, the threaded rod 702 is threadedly connected to the threaded through hole, a slide groove is provided on the front of the rotating plate 6, and a slider is provided at the bottom of the splint 701 for sliding installation with the slide groove.

[0030] Specifically, when the carbon fiber component needs to be fixed by the fixing structure 7, the carbon fiber component can be placed between the side clamp 704 and the clamp 701 manually or by a robotic arm, and then the motor 703 is started, so that the motor 703 drives the threaded rod 702 to rotate. Since the threaded rod 702 is threadedly connected to the clamp 701, the clamp 701 moves up and down to make the clamp 701 move closer to the side clamp 704, thereby achieving the effect of fixing the carbon fiber component.

[0031] It should be understood that the above-described specific embodiments of the present invention are merely illustrative of or explanation of the principles of the present invention and do not constitute limitations of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention shall be included within the scope of protection of the present invention. In addition, the appended claims of the present invention are intended to cover all variations and modifications that fall within the scope and metes and bounds of the appended claims, or equivalents thereof.

Claims

1. A carbon fiber component spraying device, comprising a fixed frame (1), a water tank (3) is provided on the left side of the fixed frame (1), a plurality of water outlet pipes (4) are provided inside the water tank (3) and extend to the right side of the water tank (3), a control box (2) is provided at the bottom of the front of the fixed frame (1), and is characterized in that: A fixing plate (8) is fixedly mounted on the front of the fixing frame (1), an arch frame (10) is provided on the top of the fixing plate (8), two spraying device bodies (14) are fixed on the top of the arch frame (10), two limiting holes (11) are provided on the top of the fixing plate (8), a square frame (12) is fixedly mounted on the back of the fixing frame (1), and an intermittent alternating structure (13) is provided on the inner surface of the fixing frame (1); An annular limiting groove (5) is provided on the back of the fixing frame (1), a rotating plate (6) is provided on the front of the fixing frame (1) and located in the square of the annular limiting groove (5), and two upper and lower fixing structures (7) for fixing carbon fiber parts are provided in the square of the rotating plate (6).

2. The carbon fiber component spraying equipment according to claim 1, characterized in that: The fixing frame (1) is composed of a water tank (3) on the left side, a bottom angle frame and a flat plate on the back side. A drainage groove is provided at the junction of the middle of the fixing frame (1) and the right side of the water tank (3).

3. The carbon fiber component spraying equipment according to claim 1, characterized in that: The intermittent alternating structure (13) comprises a reduction motor (1301), a driving gear (1302), a half-tooth gear (1303), a convex block (1304) and a pressure rod (1305); the reduction motor (1301) is fixedly mounted on the top of the square frame (12); the driving gear (1302) is arranged between the reduction motor (1301) and the back of the fixed frame (1); the driving gear (1302) is fixedly connected to the output shaft of the reduction motor (1301); the half-tooth gear (1303) is movably mounted on the back of the fixed frame (1) via a bearing; the half-tooth gear (1303) is partially meshed with the driving gear (1302); the convex block (1304) is fixedly mounted on the back of the half-tooth gear (1303); and the pressure rod (1305) is fixedly mounted on the back of the driving gear (1302).

4. The carbon fiber component spraying equipment according to claim 3, characterized in that: The half-toothed gear (1303) is meshed with half of the driving gear (1302), and after the driving gear (1302) rotates one circle, the pressing rod (1305) presses the protrusion (1304) to drive the half-toothed gear (1303) to mesh with the driving gear (1302). A transmission shaft is connected between the rotating plate (6) and the half-toothed gear (1303) to enable the half-toothed gear (1303) to drive the rotating plate (6) to rotate, and the transmission shaft is arranged on the back plate of the fixed frame (1) through a bearing.

5. The carbon fiber component spraying equipment according to claim 1, characterized in that: The fixing structure (7) includes a clamping plate (701), a threaded rod (702), a motor (703) and an edge clamping block (704), wherein the edge clamping block (704) is arranged at one end of the front face of the rotating plate (6), the motor (703) is fixed in the middle of the front face of the rotating plate (6), the threaded rod (702) is arranged between the motor (703) and the edge clamping block (704), and the clamping plate (701) is sleeved on the outer surface of the threaded rod (702).

6. The carbon fiber component spraying equipment according to claim 5, characterized in that: A threaded through hole is provided on the top of the clamping plate (701) for the threaded rod (702) to pass through, and the threaded through hole is threadedly connected to the threaded through hole. A sliding groove is provided on the front of the rotating plate (6), and a slider is provided on the bottom of the clamping plate (701) to be slidably mounted with the sliding groove.